UAS C Series, C-192-ID, C-203-ID, C-205-ID, C-247-ID Owner's Manual

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Page 1

High Efficiency C-Series

Cyclone Dust Collector

OWNER’S MANUAL

Page 2

KNOW YOUR EQUIPMENT

READ THIS MANUAL FIRST.

Your Cyclone system should provide many years of trouble-free service. This manual will help you understand the operation of your Cyclone unit. It will also help you understand how to maintain it in order to achieve top performance. For quick future reference, fill in the system information in the spaces below. Should you need assistance, call the Cyclone customer service number shown below. To expedite your service, have the following information available when contacting UAS.

UAS ORDER #: ________________________________________________________________

UNIT MODEL #: _______________________________________________________________

UNIT SERIAL #: _______________________________________________________________

AFTERFILTER PART #: _________________________________________________________

SYSTEM ACCESSORIES:

______________________________________________________________________________

INSTALLATION DATE: _________________________________________________________

UAS®CUSTOMER SERVICE

1-800-252-4647

Page 3

TABLE OF CONTENTS

Page

1. IMPORTANT NOTICE.........................................................................................1

1.1 General Cautions ..........................................................................................1

2. INTRODUCTION.................................................................................................1

2.1 Unit Nomenclature ........................................................................................1

2.2 Description and Operation ............................................................................1

2.3 Air Filtering Operation ...................................................................................3

3. SPECIFICATION TABLE.....................................................................................3

4. INSTALLATION ...................................................................................................5

4.1 Off Loading and Inspection ...........................................................................5

4.2 Installation Planning ......................................................................................5

4.3 Assembly of Standard Equipment.................................................................6

4.4 Assembly of Optional Equipment ................................................................11

4.5 Electrical Installation ...................................................................................15

5. OPERATION .....................................................................................................17

5.1 Start-Up.......................................................................................................17

5.2 Check List ...................................................................................................17

6. SERVICE...........................................................................................................17

6.1 Dust Removal..............................................................................................17

6.2 Servicing the Direct Drive Motor and Fan (C190 - C3000).........................18

6.3 Servicing the Belt Driven Fan and Motor (C3600 - C4400)........................18

6.4 Belt Adjustment and Replacement..............................................................19

6.5 Afterfilters ....................................................................................................19

7. TROUBLESHOOTING GUIDE..........................................................................21

8. ILLUSTRATED PARTS......................................................................................22

C190..................................................................................................................22

C200 - C3000....................................................................................................24

C3600 - C4400..................................................................................................26

Warranty .............................................................................................Back Cover

Page 4

Revised 06/07

C-Series

Cyclone Dust Collector

1. IMPORTANT NOTICE

This manual contains important safety information and precautionary measures. It is impossible to list all potential hazards associated with every dust collection system in each application. Proper use of the equipment must be discussed with United Air Specialists, Inc. (UAS) or your local Cyclone representative. Operating personnel must be aware of, and adhere to, the most stringent safety procedures.

1.1 GENERAL CAUTIONS ON USING DUST CONTROL EQUIPMENT

1. Avoid mixing combustible materials such as

aluminum, paper, wood or other organic dusts with dusts generated from grinding or welding metals. A fire hazard could develop from sparks entering the dust collector. When collecting flammable or explosive materials, the dust collector should be located outdoors and incorporate the appropriate safety measures and/or accessories.

2. When collecting emissions from spark-producing

processes, care must be taken to reduce any potential fire hazards. Dust collectors do not contain fire extinguishing equipment unless specifically ordered. Consult fire extinguishing experts for recommendations concerning proper fire detection and suppression systems.

3. Some dust collection systems require explosion

venting. Consult your insurance underwriter, NFPA (National Fire Prevention Association) Manual and local fire authorities to determine requirements for explosion venting.

2. INTRODUCTION

Thank you for selecting Cyclone dust collection equipment to assist you in your commitment to a clean and safe environment. We trust that in purchasing our product you have recognized our commitment to continually offer dust collection equipment engineered to each dust collection need and manufactured to the highest standards.

The UAS High Efficiency Cyclone Dust Collector is designed to collect process-generated dusts. The C-Series cyclone provides continuousduty operation in its application to improve the work environment.

As you review this manual, refer to Figure 1 for assistance locating unit parts.

2.1 UNIT NOMENCLATURE

Example: C3015-1D

High Efficiency Cyclone Dust Collector

Refers to cyclone diameter

Horsepower of drive motor

Refers to single (1D) or dual (2D drum discharge; or hopper discharge (C60H/ C110H)

4. Be careful and conscientious—consult national

and local fire codes, waste disposal, safety and other appropriate authorities. Comply with their recommendations for proper installation and operation of dust collection equipment.

2.2 DESCRIPTION AND OPERATION

C-Series cyclones are high-efficiency dust collectors designed to eliminate airborne dust as it is generated. Contaminants are captured at the source(s), then conveyed through ductwork to the collector where the dust is separated from the airstream and collected.

The primary mode of operation is the air cleaning operation. The separated dust is discharged into a collection container. The clean air is then exhausted into the atmosphere or further filtered through afterfilters.

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Revised 06/07

C-Series

Cyclone Dust Collector

Figure 1. C-Series Cyclone Dust Collector

CYCFIG1

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Revised 06/07

2.3 AIR FILTERING OPERATION

Normal operation consists of the air filtering operation and the resulting clean air discharge.

During the air filtering operation, contaminated air is drawn into the UAS Cyclone Dust Collector through the air inlet located on the upper barrel above the internal helix (see Figure 1). The contaminated air spirals downward and accelerates as the cone narrows whereby higher centrifugal forces are exerted on dust particles in the airstream. As the contaminated air travels down the cone, it accelerates and the particles are thrown to the periphery of the airstream. Aided by gravity, the heavy particles are discharged into a dust-tight container (i.e. drum or hopper). As the particles drop out, the exhaust airstream spirals upward inside the downward stream of contaminated air into the fan housing and is then exhausted into the atmosphere.

NOTE: For fine dust and dust with low densities, the

cyclone should be considered only as a pre-cleaner. Secondary filtration may be required.

C-Series

Cyclone Dust Collector

3. SPECIFICATION TABLE

External

Static

Pressure

Model

C-192-ID 850 - 1,200

C-203-ID

C-205-ID

C-247-ID

C-3010-ID

C-3015-ID

C-3620C60H

C-3625C60H

C-3630C60H

C-4440C110H

C-4450C110H

CFM

1,250 - 2,000

1,500 - 2,500

2,000 - 3,500

3,000 - 4,600

4,000 - 5,700

4,300 - 7,000

4,500 - 7,500

5,000 - 8,000

8,000 - 11,000

8,000 - 13,000 18.9 - 7.1

(WG)

8.0 - 4.6 4,328 - 6,110

7.5 - 3.7

11. 4 - 4 . 9

13.5 - 4.4

9.9 - 4.9

9.5 - 4.8

11 . 4 - 4 . 9

15.0 - 6.3

16.2 - 7.0

15.2 - 5.5

Inlet

Velocity

(FPM)

3,580 - 5,729

3,395 - 5,659

3,667 - 6,417

3,820 - 5,857

5,093 - 7,257

4,022 - 6,548

4,209 - 7,015

3,581 - 5,730

4,527 - 6,225

4,527 - 7,356

STD Inlet Size

6" 8"

10 "

12 "

14 "

18 "

STD

Outlet

Size

10 "

12 "

14 "

16 "

20"

Dust Motor TEFC

(HP)

7.5

Storage

Capacity

(STD)FT

2 7.5 112" 36" 36"

7.5

110

Dimensions

H W D

§124" 36" 36"

§126" 36" 36"

§142" 36" 36"

§163" 36" 36"

§165" 36" 36"

*271" 90" 52"

*274" 90" 52"

*321" 85" 61"

*323" 85" 61"

Shipping

Weight+

410 lbs.

635 lbs.

645 lbs.

740 lbs.

1,005 lbs.

1,180 lbs.

3,180 lbs.

3,295 lbs.

3,340 lbs.

4,955 lbs.

5,165 lbs.

* Standard 5'6" under hoppers. C60 or C110 hopper available with all models. + Approximate; motor weight will vary.

§ Add 12" for 2D arrangement.

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Revised 06/07

C-Series

Cyclone Dust Collector

Figure 2. Typical Installation Diagram

CYCFIG2

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Revised 06/07

4. INSTALLATION

C-Series

Cyclone Dust Collector

4.1 OFF LOADING AND INSPECTION

C-Series cyclone units are shipped with major components mounted on skids. The blower assembly will be pre-assembled to the upper barrel assembly. The orientation will have the inlet and outlet opposed 180° unless requested otherwise at the time of order. Other skids may contain afterfilter units or other accessory components.

Inspection Note:

Upon receipt of your unit, check for any shipping damage. A damaged carton indicates that the equipment may have received rough handling during shipping that may have caused possible internal damage. Notify your delivery carrier and enter a claim if any damage is found.

4.2 INSTALLATION PLANNING

Selecting the proper location for your dust collection equipment is very important. See Figure 2 for typical installation details.

Certain items should be considered when locating the unit, such as: room to empty the dust storage container(s) or hoppers; shortest run for location of ductwork; electrical connections; wall penetrations; fan discharge direction; afterfilters. Ease of maintenance should also be considered when selecting the location and orientation of the system (see Figure 3).

WARNING

• Do not locate dust collector near dust source in cases where the dust is explosive or a fire hazard.

• In preparing to install the unit, ensure location is clear of all obstructions, such as utility lines or roof overhangs.

CYCFIG3

Figure 3. Recommended Minimum Clearance

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Revised 06/07

C-Series

Cyclone Dust Collector

The UAS Cyclone Dust Collector is usually mounted on a reinforced concrete foundation. Other mounting options are possible. Structural calculations for the foundation or other mounting arrangement must include the weight of the cyclone, the material collected and the weight of all auxiliary equipment. These weights must be considered together with wind, seismic and other live load ratings when designing the support structure. See the Specification Table on page 3 for dust collector unit weights.

Interconnecting ductwork (not provided with the Cyclone Dust Collector) should be designed and properly sized to handle the air volume at the recommended air velocities for the entrainment of dust into the collection system. When installing ductwork, use the shortest possible runs and largeradius elbows whenever possible. The shortest duct length with a minimum number of elbows will maximize the performance of the unit. Seal all joints. Follow ductwork design methods as listed in the Industrial V American Conference of Governmental Industrial Hygienists. In the case of spark-producing processes, system design should incorporate measures to prevent live sparks from entering the dust collector. Consult local authorities for the location of the unit and any precautions to consider when collecting combustible, explosive or hazardous dusts. Review General Cautions listed on page 1.

With any air-moving device, a certain amount of noise is created. Normally, the noise level is not as high as that of other machinery in the area. If you require an additional reduction in the noise level, exhaust silencers are available as optional equipment. Noise levels must be taken into consideration as you plan the installation of your equipment.

entilation Manual as recommended by the

4.3 ASSEMBLY OF STANDARD EQUIPMENT

WARNING

Use adequate safety measures when lifting and assembling any heavy components. Consult your plant safety personnel for recommendations.

examine the unit fan wheel. Make sure it moves freely and is firmly in place. Re-tighten if necessary. Replace door after inspecting. Check that motor mounts are secure.

UAS Cyclone Dust Collectors are typically shipped in three main assemblies:

1. Upper barrel assembly - This section consists of the upper barrel and blower housing with motor.

2. Cone weldment - The cone is usually inverted and mounted inside the base support stand.

3. The base assembly - This consists of support base, legs, drum cover, hose and clamps. The inlet and outlet pieces will also typically be shipped with the base assembly.

CAUTION

Never lift cyclone by the motor. Do not rest blower assembly on fan wheel. Use clevises (not hooks) on lifting sling. Use spreader bars on lifting sling.

DRUM SUPPORT STAND ASSEMBLY

Place the base assembly of the unit in its desired location. Use shims under foot pads as needed to level unit. Once base is level, fasten down with properly sized anchor bolts (see Figure 4).

HOPPER SUPPORT STAND ASSEMBLY

Place the hopper base assembly in its desired location. Use shims under foot pads as needed to level unit. Once base is level, fasten down with properly sized anchor bolts.

Shim and anchor the bottom section of the hopper first. Using the hardware provided, set the top section of the hopper on the base section (see Figure 5).

WARNING

Before you begin, remove all crating, strapping and hold-down bolts. Locate all hardware bags, silicone sealant and other assembly materials provided with your unit. Remove fan housing inspection door and

In preparing to assemble the hopper to its mating support base, connect a lifting sling to at least four positions on the unit. Distribute the load evenly. Location must be clear of all obstructions such as utility lines or roof overhangs.

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Revised 06/07

C-Series

Cyclone Dust Collector

Figure 4. One- and Two- Drum Base Assembly

CYCFIG4/5

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Revised 06/07

C-Series

Cyclone Dust Collector

Figure 5. C60H and C110H Hopper Base Assembly

CYCFIG4/5

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Revised 06/07

C-Series

Cyclone Dust Collector

Take care to use proper lifting equipment and procedures. Drift pins may be useful for locating hopper mating sections. With the hopper section still supported, use hardware to bolt the sections together. Once all hardware is in place, go back and fully tighten all hardware on mating pads and all bracing. Disconnect the crane.

CONE ASSEMBLY

WARNING

In preparing to assemble the cyclone to its stand or hopper, connect a lifting sling to at least four positions on the cyclone. Distribute the load evenly. Location must be clear of all obstructions such as utility lines or roof overhangs.

Install the cone assembly by setting the cone on top of the base. No sealant is required at this joint for the 1D and 2D units. Sealant is required for hopper base units. The cones are symmetrical so there is no specific orientation to consider. Using hardware provided, fully secure cone to base (see Figure 4).

INLET AND OUTLET TRANSITION INSTALLATION

Each Cyclone Dust Collector has its own bolt-on inlet and outlet transitions. The model C192 transitions are welded on the assembly. When mounting the inlet transition, always make sure the top of the transition is up. (see Figure 6). If the transition is mounted improperly, unit efficiency will be adversely affected.

Do not attempt to change the size of the inlet. If the cyclone is operated with more than the maximum permissible inlet area, the motor may become overloaded.

INLET AND OUTLET DIRECTION CHANGE

Check to be sure the inlet and the fan discharge are facing the desired direction. If not, they can be rotated. The inlets on the various models can be rotated as follows:

Series C190 - inlet can be rotated at 45°

increments from the base.

Series C200 and C240 - inlets can be rotated at 45°

increments.

Series C3000 and C3600 - inlets can be rotated at

221/2° increments.

Series C4400

The outlet (fan housing) on all models can be rotated at 45° increments. Once correct positioning is obtained, lay two ribbons of sealant around the bolt circle of the fan housing and/or flange rings to ensure airtight seal. Re-bolt the fan housing.

If discharge direction must be changed on the C3600 or C4400 series cyclones after unit has been delivered (or if collector must be moved), the upper cylinder/blower assembly must be re-oriented on the ground because of the considerable force that may be required to rotate the housing.

Place the upper cylinder/blower assembly on the ground and firmly secure. To change the position of the housing discharge in relation to the inlet, proceed as follows:

1. Remove weather/belt guards.

2. Secure the blower package with a sling from a crane or forklift attached to the channel on the blower package.

3. Loosen and remove the bolts on the blower package cover plate.

4. Lift fan/motor assembly out of fan housing and support properly on ground.

- inlet can be rotated at 15° increments.

CAUTION

Do not rest fan on the ground, as the fan may become damaged.

5. Loosen and remove the bolts holding the blower housing to the upper cylinder.

6. Rotate blower housing to the desired position. Housing may stick because of sealant. Scrape the old sealant off the barrel top and fan housing, then reseal using silicone sealant. Apply a ribbon of sealant on both sides of bolt pattern.

7. Reassemble parts in reverse order.

The blower package can now be re-installed. Apply a ribbon of sealant to each side of bolt circle on top of the blower housing. Gently lower the blower package in place, making sure the terminal box on the motor is facing desired direction. Use hardware provided and secure package.

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Revised 06/07

BARREL/BLOWER ASSEMBLY

Ensure that the inlet and outlet flanges are facing the desired direction. If the inlet and outlet directions need to be changed, see previous section “Inlet and Outlet Direction Change” before continuing.

After ensuring that inlet and outlet direction are correct, use two ribbons of sealant on each boltup flange (see Figure 6).

C-Series

Cyclone Dust Collector

CYCFIG6

Figure 6. Typical Barrel/Blower Assembly

Page 14

Revised 06/07

4.4 ASSEMBLY OF OPTIONAL EQUIPMENT

C-Series

Cyclone Dust Collector

AF-SERIES AFTERFILTER ASSEMBLY

On AF (afterfilter) models, the filter section is shipped in several containers. The filter section of model C192 consists of elbow, flange assembly, filter bag and clamp. On the larger cyclone models, the filter section consists of three main sections:

1. Transition

2. Plenum sections

3. Filter bags and clamps

On all afterfilter models, use a ribbon of sealant between blower housing discharge flange and the mating flange of the afterfilter transition. If required, bolt afterfilter plenum to transition using additional sealant. Install proper ceiling supports or floor supports for the afterfilter housing.

Install filters with the appropriate clamps. Make sure bags and clamps are both on the flange collar of the plenum (see Figure 7B).

Filters

Cyclone

Model

AF4 C203 41" 19 " 4 70" 72

AF4

AF8

AF12

AF18

AF24

Base

C205

C247

C3010

C3015

C3600

C4440

C4450

Direct Connection Afterfilter Specifications

(A)

Dim.

41"

78"

105"

132"

(B)

Dim.#Filters

19 "

Figure 7A.

Filters

Length

70"

100"

CYCFIG7

Area

(Sq. Ft.)

104

208

312

468

624

Figure 7B. Direct Connection Afterfilter Assembly

Page 15

Revised 06/07

C-Series

Cyclone Dust Collector

ROTARY AIRLOCK INSTALLATION

If a rotary airlock was ordered with the unit, the hopper discharge will have a throw-out bin adapter on the cone discharge. In most cases, the throw-out bin will already be bolted to the adapter (see Figure

11). Ensure that the bolts connecting the adapter and the throw-out bin to the cone discharge are securely tightened.

Remove all packing from the rotary airlock and determine its appropriate position. Keep in mind required clearances, electrical connections and maintenance. Apply sealant to the flange of the rotary airlock and fasten to the adapter using 3/8" bolt, nuts, lock washers.

WARNING

All electrical connections must be performed by a qualified electrician according to all applicable codes. Refer to the nameplate and/or attached documentation for voltage, amperage, cycle and proper wiring.

DUCT SILENCER INSTALLATION

A duct-type silencer is designed to screw directly to the fan outlet transition. Make sure there is adequate room for the silencer in the direction of discharge. Provide at least 24" of unobstructed space at the end of the silencer discharge. The air discharge should be directed into an open area free of obstructions and with consideration for personnel safety.

The silencer will require separate support. DO NOT use the fan transition to support the silencer. Apply silicone around the outside of the transition, lift the silencer into position and secure with sheet metal screws. Install permanent supports (not supplied by UAS) and tighten all hardware before removing the lifting device.

DRUM LID INSTALLATION

Remove the drum lid package from its shipping carton. Place the drum lid on a standard 55 gallon drum. Slide the 8" hose over the drum lid and secure with a hose clamp. Position the drum assembly(s) under the unit, slide the hose up onto the discharge adapter collar on the cone and secure with a hose clamp (see Figure 12).

Install two corner posts in back left and back right corners. Secure with 3/8" -16 x 1" hex head bolts,

3/8" lock washers and 3/8" flat washers. Orient posts over bolt hole locations as shown in drawing.

Install one corner post with door hinge attached in front left corner. Secure with 3/8" - 16 x 1" hex head bolts, 3/8" lock washers and 3/8" flat washers.

Install front center panel (models C18 and C27). Orient panel as shown in Figure 9. Secure top and bottom with 3/8" - 16 hardware.

Install rear center panel (models C18 and C27). Orient panel using the same bolt hole alignment as the corner posts.

Install two side and two rear weather panels (see Figure 9). Secure with 5/16" - 18 x 1" bolts, flat washers, lock washers and nuts (eight sets per panel). Hand tighten the hardware.

Install two weather door weldments. Secure with

5/16" - 18 x 1/2" pan head screen, 5/16" flat washers, 5/16" lock washers and 5/16" - 18 nut (five sets per panel). Hand tighten the hardware. Attach fluted male knob into weld nuts in center post.

NOTE: If threaded knob binds in door slot, loosen

pan head bolt/nuts and adjust door upward to position door so knobs thread easily. Tighten pan head bolt/nuts.

Tighten all fittings.

Raise plenum assembly with hydraulic lift truck forks (or other suitable means) and set on top of corner post with bolt holes aligned. Secure with 3/8" - 16 hardware as before with plenum supported. Leave hardware hand tightened until all hardware is in place. Tighten all hardware connections. Remove support.

Install snap ring bags. Hold the end of the bag and flex the “snap ring” at the bag end to seat the ring in the plenum assembly. Start at the back corner of the unit. Repeat this procedure for the snap ring on the other end of the bag to seat it in the hopper tubesheet. Repeat this procedure for each bag. Ensure each snap ring is firmly seated in its respective tubesheet hole (see Figure 8). Continue working toward the front of the unit until all bags are installed.

C-SERIES AFTERFILTER ASSEMBLY

NOTE: Familiarize yourself with components as

shown in Figures 9 and 10. Do not tighten bolts until all posts and panels are in place.

Position hopper/leg assembly. Note slide gates and orient the slide for easy access for dust drum removal.

Figure 8.

Installation of Filter Bag in Tubesheet

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Revised 06/07

C-Series

Cyclone Dust Collector

CYCFIG8/9/10

Figure 9. Remote Connection Afterfilter Assembly

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Revised 06/07

C-Series

Cyclone Dust Collector

Item C9 Part # C18 Part # C27 Part # Description

01 18-1309 18-1308 18-1307 Hopper Weldment 1

02-6257 02-6258 02-6259

10-8799 10-8799 10-8799

33-0208 33-0208 33-0208

10-8794 10-8794 10-8794

18-2154 18-2154 18-2154

10-8797 10-8797 10-8797

10-8795 10-8795 10-8795

03-1105 03-1105 03-1105

18-0944 18-0944 18-0944

30-0147 30-0147 30-0147

30-0153 30-0153 30-0153

30-0094 30-0094 30-0094

30-0010 30-0010 30-0010

30-0051 30-0051 30-0051

30-0050 30-0050 30-0050

30-0005 30-0005 30-0005

30-0049 30-0049 30-0049

30-0042 30-0042 30-0042

30-0004 30-0004 30-0004

39-0263 39-0263 39-0263

39-0265-42 39-0265-42 39-0265-42

10-8802 10-8802 10-8802

02-6041 02-6041 02-6041

10-8800 10-8800 10-8800

Corner Support, Afterfilter Filter Bag, 8" dis. x 75 1/

Weather Door Assembly Hinge Outlet Panel, 18 x 30 opng Weather Panel Drum Lid Kit Adapter Plate Bolt-HX 3/8-16 x 1,ST,ZP WSH-Lck,Sptrng, 3/8 reg WSH-FLT,STD/PLT, 3/8 Bolt-HX 5/16-18 x 1,ST,ZP WSH-Lck,Sptrng, 5/16 reg WSH-FLT,STD/PLT, 5/16 Nut-HX, 5/16-18,ST,ZP WSH-FLT,STD/PLT, 1/

WSH-Lck,Sptrng,1/4reg Nut-HX,1/4-20,ST,ZP Latch Latch Pawl/CAM Hood w/Install Hdw (optnl) Slide Gate Assembly Middle Support Panel

C9E

Qty

C9W

Qty

C18E

Qty

1 1

C18W

Qty

1 1

C27E

C27W

Qty

1 1

1 4 4 4 4 4 4 9 9 18 18 27 27

N/A 1 N/A 2 N/A 3 N/A 1 N/A 2 N/A 3

1 1 1 1 1 1

N/A 2 N/A 3 N/A 4

1 1 2 2 3 3 1 1 2 2 3 3

32 32 48 48 64 64 32 32 48 48 64 64

32 32 48 48 64 64 N/A 30 N/A N/A N/A N/A N/A N/A N/A N/A N/A

N/A

30 60 30 20 10 10

2 2 1 1

N/A

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

2 2

40 40 80 40 40 20 20

4 4 1 2 2

N/A N/A N/A N/A N/A N/A N/A N/A N/A N/A

3 4

Qty

1 1Plenum Assembly

50 50

10 0

50 60 30 30

6 6 1 3 4

Figure 10. Afterfilter Parts List

Figure 11. Rotary Airlock Installation

CYCFIG11

Page 18

Revised 06/07

C-Series

Cyclone Dust Collector

4.5 ELECTRICAL INSTALLATION

WARNING

All electrical work should be done by a qualified electrician in accordance with local electrical codes. Disconnect electrical power before installing or servicing any electrical equipment. See Figure 13 for wiring connections.

NOTE: All electrical work must be performed by a

qualified electrician according to the most

stringent applicable codes. Be sure to use

proper size starter, conduit and wiring for

blower motor.

Start fan motor and visually check for proper rotation as indicated by the “rotation arrow” decal on the fan housing.

NOTE: While rotating backwards, the fan will still

deliver approximately 40% of its rated air

volume but will require more horsepower than

proper rotation. It is extremely important to

ensure proper fan rotation.

If your collector has a belt-driven blower wheel, DO NOT attempt to make any pulley changes. Each pulley is sized for proper operation prior to shipment. No changes should be made unless specifically directed by United Air Specialists, Inc.

CYCFIG12

Figure 12. Drum Lid Installation

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C-Series

Cyclone Dust Collector

04-1534

Figure 13. Wiring Diagram

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Revised 06/07

C-Series

Cyclone Dust Collector

5. OPERATION

5.1 START-UP

CAUTION

The blower compartment bolt-on panel must be installed before operating the dust collector.

Inspect the installation area and make certain no tools, parts, etc. have been left anywhere on or inside the unit. Check the fan discharge to make certain it is free from all debris.

Start fan motor and check for proper rotation. A rotation arrow is located on the fan housing. If the fan is rotating in the opposite direction, disconnect the power to the motor starter, interchange any two wires on the output side of the starter (three-phase systems only), engage starter disconnect, then start fan and recheck rotation.

Before each start-up, verify that hopper slide gates are closed. DUST-HOG High Efficiency Cyclone Dust Collector drum lids with gasketing and drums must be firmly in place and tight fitting. Ductwork slide gates must be open. Check exhaust for any obstruction.

To operate the cyclone dust collector, simply turn on the blower.

NOTE: Running fan in incorrect rotation for an

extended period of time will cause fan motor damage and reduce life of fan motor.

6. SERVICE

CAUTION

Shut off the unit. Disconnect and lockout all electrical power to the dust collector prior to performing service work.

BEFORE SERVICING, NOTE THE FOLLOWING:

1. Disconnect electrical power to the unit and control panel.

2. Wear appropriate protective clothing when servicing the dust collector.

3. Collected dust may be hazardous. Consult proper authorities for handling and disposal.

4. Collected dust may be a potential fire hazard. DO NOT perform grinding or operations involving open flames unless fire protection measures are in place. Refer to Section 1 for additional precautions.

5. Disposal of collected dust must be according to state and local environmental regulations.

6.1 DUST REMOVAL

Turn off the dust collector and empty the dust storage drum/container as necessary to prevent dust from accumulating. Empty the dust storage drum or hopper when two-thirds full. If dust levels in storage containers are allowed to accumulate to a high level, dust may be drawn through the unit and discharged out the exhaust.

Adjust airflow with volume control damper(s) (not supplied by UAS) on individual ductwork drops.

5.2 CHECK LIST

Always verify that any hopper slide gates are closed and that the doors, drum lids and gaskets are in place. The material being collected will not separate from the airstream if any leakage occurs around the base or drum. Failure to adhere to these instructions may also cause the motor to overload. Verify that exhaust air remains visibly clean. If an emission develops, examine drums, drum lids, etc. for possible leaks.

NOTE: Do not allow the drum or hopper to overfill.

This can cause poor collector performance and require extensive cleanup if the dust overflows when the collecting device is removed.

Page 21

Revised 06/07

6.2 SERVICING THE DIRECT DRIVE MOTOR AND FAN (C190-C3000)

WARNING

All electrical work should be done by a qualified electrician in accordance with local electrical codes. Disconnect electrical power before installing or servicing any electrical component.

Periodically inspect the fan blades to ensure proper fan life. Clean the fan to remove any deposited material if required.

For motor maintenance, follow the manufacturer’s directions. If your motor requires servicing under the motor manufacturer’s warranty, contact an authorized service center. Motors are greased at the factory and do not need lubrication at time of installation. However, regreasing may be necessary after 1,000 hours of use. As a guideline, grease the motor every 3,600 hours with high grade ball and roller bearing grease. Recommended greases are Shell Dolium R or Chevron SRI#2.

6.3 SERVICING THE BELT DRIVEN FAN AND

MOTOR (C3600-C4400)

C-Series

Cyclone Dust Collector

All bearings used are sealed, have been lubricated at the factory and do not need lubrication at the time of installation. Subsequent lubrication will be required and the motor and bearing manufacturer’s recommendations should be followed. Use the following instructions as guidelines.

The fan bearings should be relubricated at six week intervals when utilized for eight-hour workday operations. The fan bearings should be relubricated more frequently if operation time is longer than eight hours per day. When lubricating, be sure to grease both bearings and use high grade medium weight ball bearing grease.

It is also recommended that you consult your lubricant supplier regarding proper greases for both the motor and fan bearings. Proper grease should be based on hours of usage and environmental conditions.

WARNING

All electrical work should be done by a qualified electrician in accordance with local electrical codes. Disconnect electrical power before installing or servicing any electrical component.

Periodically inspect the fan blades to ensure proper fan life. Clean the fan to remove any deposited material if required.

If any bearing operates roughly, the unit should be shut down and the bearing replaced immediately.

Page 22

Revised 06/07

C-Series

Cyclone Dust Collector

6.4 BELT ADJUSTMENT AND REPLACEMENT

The belts on your new unit have been properly adjusted at the factory. However, before operating, it is suggested that belts be checked and re-adjusted if necessary. Recheck belts several times in the first days of operation and at least twice a month for the following six months. Thereafter, belts should be checked at each greasing. The drive used on this unit is equipped with banded belts and matching sheaves which transmit much higher horsepower per belt than older type belts.

Because much higher tension is required, it is advisable that the tension be checked with a tester or springs scale (see Figure 14).

To adjust belts, loosen bolts on motor mounting plate, adjust tension screws on adjustment bracket in or out (depending on desired adjustment), then retighten bolts on motor mounting plate.

Do not over tighten. Too much or too little tension will damage the drive belts and bearings. Check the tension frequently to be sure the deflection is at the value determined.

6.5 AFTERFILTERS

The afterfilter bags on the Cyclone Dust Collector are semi-permanent and will give you long, efficient service if you perform routine maintenance.

After each day’s operation, shake the filter bag(s) vigorously to remove the clinging material. If the afterfilter bag has a zipper-closed bottom, always empty the bag after shaking. For C-Series afterfilters, open slide gates before shaking bags so dust can fall into drums. Close slide gates after cleaning is completed. Care should be taken to prevent tearing or puncturing the filter fabric.

When adequate air volume cannot be restored by shaking the bags, simply remove them and replace with new filters. Under normal operating conditions, afterfilter bags should be replaced every two years for best performance. Be sure to include the model and serial number of your cyclone dust collector when ordering replacement afterfilter bags (see Specification Table in Section 4.4).

To replace worn belts, loosen bolts on motor mounting plate and remove tension screws so the old belts can be removed from the sheaves. Remove the tension bracket and the bolts from the upper bearing bracket. Rotate the bracket 90° and remove old belt. Put new belt on and reverse the disassembly order to re-assemble.

Replacement belts should be ordered and installed in complete matched sets or one banded belt. Include old belt number(s) when reordering.

Page 23

Revised 06/07

C-Series

Cyclone Dust Collector

MODEL

C3620

C3625

C2630

C4440

C4450

EXAMPLE

NOMINAL

BELT SPAN

21 3/8

DEFLECTION FORCE-LBS

NEW BELT USED BELT

9.1

13.2

20.1

General Rules of Tensioning

1. Ideal tension is the lowest tension at which the belt will not slip under peak conditions.

2. Check tension frequently during the first 24-48 hours of operation.

3. Over-tensioning shortens belt and bearing life.

4. Keep belts free from foreign material which may cause slippage.

7.1

8.8

13.7

DEFLECTION

11/3 2

S. Make V-belt inspections on a regular basis.

Re-tension when slipping. Never apply belt dressing as this will damage the belt and cause early failure.

CYCFIG14

Figure 14. Belt Adjustment Diagram

Page 24

Revised 06/07

7. TROUBLESHOOTING GUIDE

Use the troubleshooting guide to correct any problems that occur with your dust collection unit. If the problem or condition continues, contact UAS customer service at 1-800-252-4647.

C-Series

Cyclone Dust Collector

PROBLEM

Fan motor won’t start or won’t stay running.

Dust emissions from clean air discharge.

Insufficient airflow.

POSSIBLE CAUSES

Input circuit not operational.

Improper electrical wiring. Check and correct internal motor wiring for

Starter overloads are tripped. Check for proper motor starter overload rating

Cone discharge is open to atmosphere.

Fan rotation is backwards. Correct the rotation. See Section 5.1 “StartUp.” Fan damper is not properly

adjusted.

Storage container is full. Inspect and empty container as required. Leak in drum lid hose (drum

models only).

Fan rotation is backwards. If the fan is not rotating in the correct direction,

Loose or open access door. Tighten access door and drum lid connection. Duct damper(s) or system damper

is not positioned properly.

Air inlet(s) obstructed. Inspect and clean all hoods or other machine

Large leak in storage container. Check for a large leak in the storage

Plugged ductwork. Check for obstructions in the ductwork or the

Leaks in ductwork. Check for loose, leaky joints in the ductwork. Fix

Check input power to motor circuits for proper voltage on each phase.

proper connections based on the incoming line voltage. Wiring diagram is found on lead access plate.

against full load amps on the motor nameplate. Adjust or replace overloads as required.

Ensure drum is properly sealed against drum lid package. Ensure drum lid package is properly installed.

Check motor current draw and close fan or silencer dampers until amperage draw is below full load amp rating of the motor.

Use a test cigarette and check for pinhole leak in hose. Replace if required.

see Section 5.1 “Start-Up” to reverse the rotation.

Adjust dampers to allow for sufficient air volume.

connections.

compartment or container. In 55 gallon drum applications, make sure the drum is under the drum lid and sealed. On hopper models, make sure the slide gate is closed if the hopper does not have a drum connection.

exhaust. Check ducts and hoods for improper sizing.

or replace as required.

POSSIBLE SOLUTIONS

Page 25

Revised 06/07

8. ILLUSTRATED PARTS

C-Series

Cyclone Dust Collector

61-10013-0001

DUST-HOG Cyclone C190 Series

Page 26

Revised 06/07

C-Series

Cyclone Dust Collector

C190 SERIES

Item No.

1 2 3 6A 6B 7 8 9 10 11 12 13 13A 13A 13B 13C 13D 13E 14 15

Part No.

181335 18-1232 18-1334 32-0211 32-0253 10-6353 Call Factory 10-6402 Call Factory 15-0539 45-0237 03-1143 02-6029 02-6144 42-0315 15-0005 15-0201 02-6115 03-1256 Call Factory

Description

Cone Weldment Inlet Barrel with Inlet Transition Fan Housing with Outlet Transition Fan Wheel Radial Fan Wheel Radial (Alum.) Motor Mtg. Plate Motor- 2HP Inspection Cover Adapter Plate Y Fitting 45° 8 x 8 x 8 55 Gallon Drum Drum Lid Kit Drum Lid with Gaskets, 8" Collar Drum Lid with Gaskets and Latch Keepers, 8" Gasket Section, Drum Lid Hose Clamp, 8" Dia. Flex Duct, 8" Dia., 15" Long (or as required) Drum Lid Latch Kit Drum Band Assembly 8" Drum Lid Kit Offset Throw-Out Bin

Quantity

1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1

Page 27

Revised 06/07

ILLUSTRATED PARTS

C-Series

Cyclone Dust Collector

61-10014-0001

DUST-HOG Cyclone C200 - C3000 Series

Page 28

Revised 06/07

C-Series

Cyclone Dust Collector

C200 - C3000 SERIES

Item No.

1 2 3 4 5 6A

7 8

9 10 11 12 13 13A 13A 13B 13C 13D 13E 14 15

C200 Part No.

18-1337 18-1225 18-1338 18-1226 18-1224 32-0213 32-0214

32-0254 32-0255

10-7200 Call Factory

Call Factory

10-6402 Call Factory 15-0539 45-0237 03-1143 02-6029 02-6144 42-0315 15-0005 15-0201 02-6115 03-1256 Call Factory

C240 Part No.

18-1341 18-1234 18-1340 18-1233 18-1235

32-0217

32-0266

10-6429

Call Factory

10-6402 Call Factory 15-0539 45-0237 03-1143 02-6029 02-6144 42-0315 15-0005 15-0201 02-6115 03-1256 Call Factory

C3000 Part No.

18-1200 18-1189 18-1201 18-1202 18-1203

32-0219 32-0220

32-0258 32-0259 10-6457

Call Factory

Call Factory 10-6402 Call Factory 15-0539 45-0237 03-1143 02-6029 02-6144 42-0315 15-0005 15-0201 02-6115 03-1256 Call Factory

Description

Cone Weldment Inlet Barrel Fan Housing Inlet Transition Outlet Transition Fan Wheel Radial C203 Fan Wheel Radial C205 Fan Wheel Radial C247 Fan Wheel Radial C3010 Fan Wheel Radial C3015 Fan Wheel Radial (alum.) C203 Fan Wheel Radial (alum.) C205 Fan Wheel Radial (alum.) C247 Fan Wheel Radial (alum.) C3010 Fan Wheel Radial (alum.) C3015 Motor Mtg. Plate Motor - 3HP Motor - 7.5HP Motor- 10HP Motor - 5HP Motor- 15HP Inspection Cover Adapter Plate Y-Fitting 45° 8 x 8 x 8 55 Gallon Drum Drum Lid Kit Drum Lid with Gaskets, 8" Collar Drum Lid with Gaskets & Latch Keepers, 8" Gasket Section, Drum Lid Hose Clamp, 8" Dia. Flex Duct, 8" Dia., 15" Long (or as required) Drum Lid Latch Kit Drum Band Assembly 8" Drum Lid Kit Offset Throw-Out Bin

Quantity

1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1

Page 29

Revised 06/07

ILLUSTRATED PARTS

C-Series

Cyclone Dust Collector

61-10012-0001

DUST-HOG Cyclone C3600 - C4400 Series

Page 30

Revised 06/07

C-Series

Cyclone Dust Collector

C3600 - C4400 SERIES

Item No.

1 2 3 4 5 6A

7 8

9 10 11 12 13 13A 13A 13B 13C 13D 13E 14 15 16

17A

18A

20 21 22 23 24

C3600 Part No.

18-1612 18-1239 18-1659 18-0226 18-1237 32-0221

32-0247

18-1240 Call Factory

Call Factory

18-1647 Call Factory 15-0539 45-0237 03-1143 02-6029 02-6144 42-0315 15-0005 15-0201 02-6115 03-1256 Call Factory 31-0205 31-0208 31-0206

31-0225 31-0221 31-0222

31-0260 31-0226 31-0227

31-0220 31-0211 31-0212

31-0210 31-0216 31-0217

31-0201

18-1250 18-2063 18-1260 30-0678 35-1312

C4400 Part No.

18-2065 18-1242 18-1266 18-1259 18-1258

32-0226

32-0248 18-1241

Call Factory

18-1647 18-2211 15-0538 45-0237 03-1143 02-6029 02-6144 42-0315 15-0005 15-0201 02-6115 03-1256 Call Factory

31-0206 31-0207

31-0223 31-0224

31-0228 31-0229

31-0213 31-0214

31-0218

31-0202 18-1265 18-2069 18-1260 30-0678

35-1361

Description

Cone Weldment Inlet Barrel Weldment Fan Housing Weldment Inlet Transition Outlet Transition Fan Wheel MH, M-15 Fan Wheel Radial MH, M-17 Fan Wheel MH, M-15 (alum.) Fan Wheel Radial MH, M-17 (alum.) Drive Frame Weldment Motor- 20HP Motor- 40HP Motor- 25HP Motor- 50HP Motor- 30HP Motor- 15HP Inspection Cover Adapter Plate Y-Fitting 45° 55 Gallon Drum Drum Lid Kit Drum Lid with Gaskets, 8" Collar Drum Lid with Gaskets & Latch Keepers, 8" Gasket Section, Drum Lid Hose Clamp, 8" Dia. Flex Duct, 8" Dia.,15" Long (or as required) Drum Lid Latch Kit Drum Band Assembly 8" Drum Lid Kit Offset Throw-Out Bin Belt - 2 Rib Wedge Band, C3620 Belt - V-Banded C3625 Belt - V-banded C3630 Belt - V-banded C4440 Belt - V-banded C4450 Sheave, Drive C3620 Sheave, Drive C3625 Sheave, Drive C3630 Sheave, Drive C4440 Sheave, Drive C4450 Bushing - Sheave, Drive 3620 Bushing - Sheave, Drive 3625 Bushing - Sheave, Drive 3630 Bushing - Sheave, Drive 4440 Bushing - Sheave, Drive 4450 Sheave, Blower C3620 Sheave, Blower C3625 Sheave, Blower C3630 Sheave, Blower C4440 Sheave, Blower C4430 Bushing - Sheave, Blower C3620 Bushing - Sheave, Blower C3625 Bushing - Sheave, Blower C3630 Bushing - Sheave, Blower C4440 and C4450 Bearing- Flange, 1-15/16" Bearing - Flange, 2-7/16" Bearing Cover Drive Belt Guard Belt Takeup Bracket Adj. - Takeup Stud 1-15/16" Dia. Fan Shaft 2-7/16" Dia. Fan Shaft

Quantity

1 1 1 1 1

1 1

1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 1 1 1 2 1 1

Page 31

Revised 06/07

C-Series

Cyclone Dust Collector

This page intentionally left blank

Page 32

UNITED AIR SPECIALISTS, INC.

LIMITED WARRANTY

UAS warrants to the original purchaser that all equipment will be free from defects in materials and workmanship for one year from the date of shipment from UAS (three years for Smokeeter® and VisionAir™ models other than CC and DC series) and that major structural components on SFC and MCB series will be free from defects in materials and workmanship for ten years from the date of shipment from UAS. This warranty applies only if equipment is properly installed, maintained, and operated under normal conditions and does not apply to damage caused by corrosion, abrasion, abnormal use or misuse, misapplication, or normal wear and tear. This warranty will be void with respect to equipment that is subject to unauthorized repairs or modifications. UAS makes no warranty as to goods manufactured or supplied by others. This warranty is subject to any limitations in UAS’ quotation and may not be modified except by a written instrument signed by the President or Vice President of Sales of UAS.

THIS WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES, WHETHER WRITTEN, ORAL OR IMPLIED, INCLUDING ANY IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE OR NONINFRINGEMENT.

As Purchaser's exclusive remedy for any defects in the equipment, UAS will exchange or repair any defective parts during the warranty period, provided such parts are returned, prepaid, to UAS' factory. The obligation of UAS is limited to furnishing replacement parts F.O.B. UAS' factory or making repairs at UAS' factory of any parts that are determined, upon inspection by UAS, to be defective. In no event will UAS be responsible for labor or transportation charges for the removal, reshipment or reinstallation of the parts.

IN NO EVENT WILL UAS BE RESPONSIBLE FOR ANY SPECIAL OR CONSEQUENTIAL DAMAGES.

4440 Creek Road • Cincinnati, Ohio 45242 USA

National Phone: 1-800-252-4647

Telephone: (513) 891-0400 • Fax: (513) 891-4882

http://www.uasinc.com

United Air Specialists, Inc.

reserves the right to change

design or specifications

without notice.

UAS C Series, C-192-ID, C-203-ID, C-205-ID, C-247-ID Owner's Manual

Specifications and Main Features

Frequently Asked Questions

User Manual