Page 1
Translation of the original instructions
10999155 en / 04.12.2018
Index 000
OPERATING INSTRUCTIONS
WSE1621 WALL SAW
Page 2
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WSE1621 Wall saw
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäkon
Switzerland
Tel. 0041 (0) 44 952 18 18
Fax 0041 (0) 44 952 18 00
Congratulations!
You have decided to purchase a tried-and-tested TYROLIT Hydrostress unit and have thus
acquired a highly sophisticated and reliable state-of-the-art device. Only genuine TYROLIT
Hydrostress replacement parts can guarantee quality and interchangeability. If maintenance
work is neglected or carried out inexpertly, we will be unable to honour our warranty obliga-
tions. All repairs must be carried out by trained personnel only.
Our after-sales service is available to help ensure that your TYROLIT Hydrostress units remain in
perfect working order.
We hope that working with your TYROLIT unit will be a satisfying and fault-free experience.
TYROLIT Hydrostress
Copyright © TYROLIT Hydrostress
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TYROLIT Hydrostress AG
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WSE1621 Wall saw
Table of contents
Page
1. Safety ........................................................................... 5
1.1 Generally applicable safety instructions ..................................... 5
1.2 Signs on the equipment .................................................... 6
1.3 Action in an emergency .................................................... 6
2. Description ..................................................................... 7
2.1 Wall saw system ............................................................ 7
2.2 Intended use ............................................................... 7
2.3 Wall saw system components ............................................... 7
2.4 Main components of the wall saw head ..................................... 8
3. Mounting / removal ............................................................. 9
3.1 Placing the wall saw on the guide rail ....................................... 9
3.2 Adjusting the guide rollers .................................................. 10
3.3 Mounting the motor ........................................................ 11
3.4 Securing the motor ......................................................... 12
3.5 Removing the motor ....................................................... 13
3.6 Mounting the saw blade .................................................... 14
3.7 Mounting the saw blade unit ............................................... 17
3.8 Removing the saw blade unit ............................................... 18
3.9 Blade guard ................................................................ 19
3.10 Connecting the control unit ................................................ 20
4. Operation ....................................................................... 24
4.1 Overview of controls ....................................................... 24
4.2 Starting the wall saw ....................................................... 26
4.3 Changing the frequency of the remote controller ............................ 27
4.4 Selecting the mains power supply .......................................... 28
4.5 Selecting the tool station ................................................... 29
4.6 Adjusting the feed .......................................................... 30
4.7 Manually adjusting the feed speed .......................................... 31
4.8 Locking the feed ........................................................... 31
4.9 Changing the direction of rotation of the main motor. . . . . . . . . . . . . . . . . . . . . . . . 32
4.10 Switching o the wall saw .................................................. 33
4.11 Deactivating the EMERGENCY STOP function ................................ 34
4.12 After nishing work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
4.13 Responding to displays ..................................................... 36
4.14 Power displays ............................................................. 37
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WSE1621 Wall saw
5. Servicing and maintenance ..................................................... 39
5.1 Cleaning ................................................................... 40
5.2 Replacing the guide rollers ................................................. 41
5.3 Lubricating the lock unit ................................................... 41
5.4 Changing the gear oil ...................................................... 42
5.5 Recycling waste ............................................................ 42
6. Malfunctions .................................................................... 43
7. Technical data .................................................................. 44
7.1 Dimensions ................................................................ 44
7.2 Weights .................................................................... 45
7.3 Design ..................................................................... 45
7.4 Saw blades ................................................................. 45
7.5 Overcut table ............................................................... 46
7.6 Saw blade feed depths ..................................................... 47
7.7 Saw blade drive motor ...................................................... 47
7.8 Feed motor, travel .......................................................... 47
7.9 Feed motor, swivel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
7.10 Noises ..................................................................... 48
7.11 Water ...................................................................... 48
7.12 Lubricants and uids ....................................................... 48
7.13 Electrical data .............................................................. 48
7.14 Recommended ambient temperature ....................................... 49
7.15 Remote controller .......................................................... 49
7.16 Name plate ................................................................. 49
8. EC Declaration of Conformity ................................................... 50
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WSE1621 Wall saw
Safety
Generally safety instructions
These instructions are just one part of the documentation which is supplied together with the
wall saw. These instructions go together with the "Safety Manual/System Description for Wall
Saws" to form a complete set of documentation.
DANGER
Failure to comply with the safety instructions in the "Safety Manual/System Handbook" and the
operating instructions may result in serious injury or even death.
X Please ensure that the "Safety Manual/System Description for Wall Saws" and the operating
instructions have been read and understood in full.
DANGER
Laceration from the saw blade.
X Always wear protective gloves when working on the wall saw, particularly when working on
the saw blade.
X Always use the blade guard when operating the wall saw.
DANGER
Serious injury or material damage as a result of uncontrolled movements of the wall saw.
X Never connect or disconnect cables when the wall saw is running.
DANGER
Death or serious injury can be caused by sudden start-up of the machine.
X Before switching on the system, ensure that no other persons are present in the danger areas.
X On leaving the system, switch it o and ensure that it cannot be switched on again.
DANGER
Death or serious injury as a result of the sawing machine continuing to run after an accident.
X Ensure that the EMERGENCY STOP button can be reached quickly.
DANGER
Electric shock from live cables and connectors.
X Switch o the WSE1621 Wall saw before connecting or disconnecting cables.
X Ensure the power supply is earthed and tted with an AC/DC sensitive residual current
circuit breaker (FI type B) with a maximum residual current of 30mA.
DANGER
Risk of re due to incorrect mains voltage.
X Make sure the mains voltage and mains frequency correspond to the mains settings of the
WSE1621 Wall saw.
1
1.1
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WSE1621 Wall saw
Signs on the machine
Torque information / name plate
Signs on the machine
What to do in an emergency
X Press the EMERGENCY STOP button on the remote controller.
The LED indicator light ashes quickly when the EMERGENCY STOP function is activated on the
radio remote controller.
EMERGENCY STOP
1.2
1.3
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WSE1621 Wall saw
Description
Wall saw system
The design and function of the wall saw systems are described in the “Safety Manual/System
Description for Wall Saws”.
Intended use
Transportable wall saw for use on construction sites, for cutting (reinforced) concrete, stone and
masonry. Only for industrial use.
Not suitable for use in potentially explosive atmospheres.
Wall saw system components
Wall saw system
1 WSE1621P Control unit 8 Guide rail
2 Mains cable with connector 9 Wall saw head
3 Electric cable for feed motor 10 Drive motor
4 Electric cable for main motor 11 Diamond saw blade
5 Water hose 12 Blade guard
6 Rail stopper 13 Radio remote controller
7 Rotating rail support
2
2.1
2.2
2.3
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WSE1621 Wall saw
Main components of the wall saw head
Wall saw head components
Components
1 Guide roller 11 Saw blade mount
2 Undercarriage 12 Motor fuse
3 Grip for motor 13 Quick-release ange
4 Saw blade drive motor 14 Casing
5 Connector for feed motors 15 Housing cover (oil change)
6 Water connection 16 Swivel arm
7 Connector for saw blade drive motor 17 Feed motor, swivel
8 Grip / lock grip 18 Blade guard uptake
9 Grip for motor 19 Water control valve
10 Feed motor, travel 20 Lock unit
2.4
2.4.1
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WSE1621 Wall saw
Mounting / removal
Placing the wall saw on the guide rail
Mounting the wall saw
If the swivelling handle fails to engage or the wall saw sits too loosely on the guide rail:
adjust the guide rollers.
3
3.1
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WSE1621 Wall saw
Adjusting the guide rollers
9 Tool
Fork wrench
Size 24
TYROLIT No. 973773
Allen key
Size6
TYROLIT No. 973792
Adjusting the guide rollers
The guide rollers have been set correctly if they can no longer be turned by hand.
In order for the machine to travel parallel to the rail, both guide rollers must be adjusted identically.
3.2
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WSE1621 Wall saw
Mounting the motor
The motor can be mounted without using any tools.
To enable the motor to engage with the coupling, you must be able to turn the blade hub.
Thisis only possible if the diamond saw blade (1) or the quick-release ange (2) is mounted.
Mounting the motor
1 Diamond saw blade
2 Quick-release ange
3.3
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WSE1621 Wall saw
Securing the motor
DANGER
Risk of injury if the motor falls!
X When the motor has been mounted, it must be secured.
Securing the motor
3.4
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WSE1621 Wall saw
Removing the motor
The motor can be removed without using any tools.
Removing the motor
3.5
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WSE1621 Wall saw
Mounting the saw blade
DANGER
Death or serious injury can be caused by an escaping saw blade.
X Only use original screws and bolts from TYROLIT Hydrostress AG.
DANGER
Serious injury can be caused by sudden start-up of the saw blade.
X Switch o the wall saw before working on the saw blade.
X Isolate the wall saw from the mains supply.
Diamond saw blades can be mounted on the WS1621 wall saw using uptake drill holes of
Ø60mm.
Saw blade unit
The saw blade unit consists of the TYROLIT quick-release ange and the saw blade.
The direction of rotation of the saw blade must match the direction of rotation of the machine.
Correct alignment: Countersinking of the xing holes against the blade cover.
Saw blade unit
A Saw blade unit for normal cutting 1 Flange
B Saw blade unit for ush cutting 2 Cap
3 Saw blade
3.6
3.6.1
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WSE1621 Wall saw
Saw blade xing for normal cutting
DANGER
Death or serious injury can be caused by a ying saw blade!
X Always secure the diamond saw blade by using 6 original TYROLIT countersunk screws
and 2 blade cover screws.
X Tighten the countersunk screws to a torque of 10 Nm.
X Tighten the blade cover screws to a torque of 50 Nm.
X Tighten the central screw to a torque of 60 Nm.
Saw blade diameters
Ø 650 mm / Ø 825 mm / Ø 1025 mm / Ø 1200 mm / Ø 1600 mm
9 Tool
Fork wrench
Size19
TYROLIT No. 973784
Allen key
Size5
TYROLIT No. 973791
Saw blade xing for normal cutting
3.6.2
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WSE1621 Wall saw
Saw blade xing for ush cutting
DANGER
Death or serious injury can be caused by a ying saw blade!
X Always secure the diamond saw blade by using 6 original TYROLIT countersunk screws.
X Tighten the countersunk screws to a torque of 10 Nm.
X Tighten the central screw to a torque of 60 Nm.
Saw blade diameters
Ø 650 mm / Ø 825 mm / Ø 1025 mm / Ø 1200 mm / Ø 1600 mm
9 Tool
Allen key
TYROLIT No. 973791 (size 5)
Saw blade xing for ush cutting
3.6.3
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WSE1621 Wall saw
Mounting the saw blade unit
DANGER
Death or serious injury can be caused by a ying saw blade!
X Check whether the sleeve and central screw are countersunk.
X Tighten the central screw to a torque of 60 Nm.
9 Tool
Allen key
TYROLIT No. 10980265
Torque wrench
TYROLIT No. 10982724
Mounting the saw blade unit
3.7
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WSE1621 Wall saw
Removing the saw blade unit
WARNING
Risk of injury if the saw blade falls!
X Lift out the saw blade unit to the top when removing it.
Removing the saw blade unit
Removing the saw blade unit
Remove the saw blade unit in reverse order to the mounting/assembly process.
3.8
3.8.1
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WSE1621 Wall saw
Blade guard
Mounting the blade guard
X Mount the blade guard according to the instruction leaet.
Mounting/removing the blade guard
Removing the blade guard
Remove the blade guard in the reverse order to the mounting/assembly process.
3.9
3.9.1
3.9.2
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WSE1621 Wall saw
Connecting the control unit
Establishing the mains, motor and water supply
Before starting to use the system, please read the operating instructions supplied with the
WSE1621 Control unit.
Mains
9 Connectors/plugs are clean
9 Cables are undamaged
9 The power supply is earthed and tted with an AC/DC sensitive residual current circuit
breaker (FI type B; max. residual current 30mA)
9 Sucient cable cross-sections: up to 50m long 4 x 4mm2, more than 50m long 4 x 6mm
2
Connecting motors
9 Connectors are clean
9 Cables are undamaged
Control unit connections
M Cutting tool drive motor
M v Feed motor
3.10
3.10.1
3.10.2
3.10.3
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WSE1621 Wall saw
Water
Wet and dry cutting
The WSE1621 Wall saw can be used for wet and dry cutting applications.
Wet and dry cutting
A Water outlet on the saw blade I position: Wet cutting
B Water outlet via bypass line II position: Dry cutting without swivel arm cooling
(no continuous operation)
III position: Dry cutting with swivel arm cooling
(continuous operation possible)
3.10.4
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WSE1621 Wall saw
Wet cutting
Water
9 Pressure: Min. 2bar/max. 6bar
9 Amount: Min. 4l/min
9 Max. temperature 25 °C
Wet cutting
Dry cutting without swivel arm cooling
When using the dry cutting method without swivel arm cooling, the water is drained via a bypass line. When using the dry cutting method without swivel arm cooling, continuous operation is not possible. The gearbox could overheat and cause damage to the seals and bearings.
After using for 5 minutes, a ¼ hour break must be maintained to ensure adequate cooling.
The dry cutting method without swivel arm cooling can be used, for example, for cut-os
(ifonly the last 2-3cm is cut from the concrete).
Dry cutting without swivel arm cooling
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WSE1621 Wall saw
Dry cutting with swivel arm cooling and special diamond tool
The gearbox of the swivel arm can be cooled to allow longer periods of dry cutting. The cooling
water is directed through the swivel arm here and drained via the bypass.
When using the dry cutting method, special TYROLIT diamond tools must be used.
Important:
The special blade ange TYROLIT No. 10999403 must be mounted for this application.
Dry cutting with swivel arm cooling
Cutting without the blade guard
DANGER
Danger from segments or concrete chips ying o from the cutting tool.
X Cutting without a blade guard is prohibited.
X When cutting without protective side parts, e.g. door cut-outs, the side parts must be disas-
sembled when the machine is at a standstill.
If the blade guard centre section is not mounted, the water will emerge in an uncontrolled
manner over the blade guard uptake.
Cutting without the blade guard
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WSE1621 Wall saw
Operation
Overview of controls
Remote controller / control unit
Controls
1 Connection for remote controller cable 13 Pulse button
2 Locking button (traverse feed) 14 Start switch
3 Rotary knob/push button, universal 15 Battery compartment
4 Menu selection button 16 Reset button
5 Tool selection button 17 Connection for remote controller cable
6 Feed motor potentiometer 18 USB port
7 USB port 19 Water connection
8 Main motor potentiometer 20 Connection for feed cable
9 Main motor On/O 21 Water connection
10 Water On/O 22 Start switch
11 EMERGENCY STOP 23 Connection for main motor cable
12 Feed joystick
4
4.1
4.1.1
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WSE1621 Wall saw
Wall saw head
Controls on the wall saw
1 Grip 7 Water connection
2 Feed motor cable 8 Grip with locking mechanism
3 Drive motor cable for saw blade 9 Quick-release ange
4 Roller locking unit 10 Oil change cover
5 Motor locking mechanism 11 Water connection bypass
6 Motor fuse
4.1.2
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WSE1621 Wall saw
Starting the wall saw
9 The WSE1621 Control unit is connected to the mains and the water supply.
9 The machine system is connected to the WSE1621 Control unit.
(See “Operating instructions - Sawing system”)
9 The remote controller EMERGENCY STOP(11) has been deactivated.
Starting the control unit
X Move the controls listed below on the remote controller to the 0 position.
Feed motor potentiometer (6)
Main motor potentiometer (8)
Main motor On/O (9)
Water switch (10)
Feed joystick, automatically takes up 0 position (12)
Starter switch (14)
X Switch on the WSE1621 Control unit by using the main switch (22).
X Switch on the radio remote controller using the starter switch (14).
– Indicator lights (radio and battery) initially light up red
– An audible signal is emitted simultaneously
– The TYROLIT logo (A) appears in the display
– The P2 logo and rmware version e.g. r554 appear in the display (B)
– “EMERGENCY STOP information” screen appears in the display (C)
– The indicator light ashes green
4.2
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WSE1621 Wall saw
If only the remote controller is switched on, the P2 screen will remain on the display.
Application: Check display of software version e.g. r554
X Press the blue reset button (16) on the radio remote controller.
– The operating screen (D) appears on the display.
– If an error message (E) appears, press the blue reset button (15) again.
X Press the green pulse switch (13)
– The system indicator on the display lights up.
– The feed and main motors are released from this point onwards.
– The control unit automatically detects which machine system is connected.
X Open the water valve on the system supply line.
– The water valve is displayed on the screen
X Press the Water On/O switch (10) on the remote controller to I.
– Water emerges at the cutting tool.
X Press the main motor On/O switch (9) on the remote controller to position I.
– The electric motor starts when the main motor potentiometer is in the max. position.
X The WSE1621 Control unit has started up and is ready for operation.
Changing the frequency of the remote controller
Frequency search
The radio remote controller systems are equipped with a frequency generator for selecting a
frequency.
If the systems experience a malfunction or radio communication is interrupted (external transmitter, range, rechargeable battery empty), the systems immediately revert to the EMERGENCY
STOP state.
New frequency search:
The next frequency is selected by switching the start switch on the remote controller o and
then on again.
The process of switching o and on is limited to four attempts (channels). If the system does
not locate a suitable frequency after four attempts, a changeover to cable operation is necessary.
4.3
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WSE1621 Wall saw
Selecting the mains power supply
The WSE1621 Control unit is preset for a 32 A mains power supply. (32A appears on the display).
The mains power supply can be switched to a 16 A setting or an emergency power supply mode
(G32A / G16A). The control unit will automatically return to the 32 A setting when it is restarted.
To switch the control unit to the 16 A setting or emergency power supply mode (G32A / G16A),
perform the startup procedure as far as the point designated “Press the black locking button
(2) on the radio remote controller”.
Instead of using the pulse button (13), you can now use the locking button (2) to switch to the
16 A mains power supply or the emergency power supply mode (G32A / G16A).
(16A or emergency power supply (G32A / G16A) appears on the display.)
Selecting the mains power supply
4.4
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WSE1621 Wall saw
Selecting the tool station
The machine systems (wall saws, wire saws, core drilling) are detected automatically during the
startup process.
When the 1621 control unit has been started correctly, the tool stations can be selected before
switching on the main motor.
The tool stations must not be changed during operation.
The tool stations are set with reference to the tool diameter for the optimum rotational speed
and cutting performance.
Selecting the tool station
A selection can be made between the following cutting tools:
Tool selection
Wall saws
TYROLIT diamond tool
(Ø650mm / Ø825mm / Ø1025mm / Ø1200mm / Ø1600mm)
Wall saws
TYROLIT high-speed diamond tool
Ø825mm / Ø1025mm / Ø1200mm / Ø1600mm
Proceed as follows:
X Press the tool selection button (5). Toggle between the individual dimensions by repeatedly
pressing the tool selection button.
To switch to the high-speed diamond tool:
X To activate the change, press the tool selection button (5) for 3 seconds.
When the button is released, the displayed symbol will change.
X Pressing the tool selection button (5) for 3 seconds again and then releasing it will result in
the WSE1621 Control unit reverting back to the standard tools.
4.5
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WSE1621 Wall saw
Adjusting the feed
The feed movements are selected with the joystick (12) and the speed is regulated via the
potentiometer (6).
Adjusting the feed
During the cutting process, the feed speed is automatically supported by an assisted feed.
4.6
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WSE1621 Wall saw
Manually adjusting the feed speed
Feed speed
9 The WSE1621 Control unit has been started
X Select the required feed speed via the feed potentiometer (6).
Locking the feed
So that the joystick does not have to be held in position during the travel feed motion,
the travel feed can be locked.
Locking the feed
Proceed as follows:
X Push the joystick in the desired direction of travel and, at the same time, press the locking
button (2).
X When the joystick and the locking button (2) are released, the feed is locked.
In order to release the feed lock, move the joystick slightly in any desired direction or press the
locking button.
4.7
4.8
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WSE1621 Wall saw
Changing the direction of rotation of the main motor
This function is only possible for wall sawing applications.
The direction of rotation can only be changed before starting the main motor.
Changing the direction of rotation of the main motor
Proceed as follows:
X Press the universal rotary knob/push button (3).
– The current direction of rotation of the main motor is indicated on the display.
X Turn the universal rotary knob/push button (3) until the direction of rotation changes on the
display.
X Press the universal rotary knob/push button (3).
– The direction of rotation has been changed and the operating screen is displayed.
When the WSE1621 Control unit is restarted, the direction of rotation of the main motor reverts
to the default setting.
4.9
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Switching o the WSE1621 Control unit
Switching o the control unit
Proceed as follows:
X Switch o electric motor (9), On/O Main motor.
X Deactivate the cooling water, switch (10) Water On/O.
X Close the water valve on the WSE1621 Control unit.
X Turn the start switch (14) on the remote controller to the 0 position.
X Switch o the WSE1621 Control unit by using the main switch (22).
CAUTION
Risk of frost damage to the WSE1621 Control unit!
X If there is a risk of frost, blow out any water.
Only use the EMERGENCY STOP function in an emergency to stop the WSE1621 Wall saw.
4.10
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WSE1621 Wall saw
Deactivating the EMERGENCY STOP
If the EMERGENCY STOP function is activated on the radio remote controller, the radio and battery light (A) will icker.
Deactivating the EMERGENCY STOP
The following controls must be moved to the 0 position:
• Feed potentiometer (6)
• Turn the EMERGENCY STOP button (11) clockwise
– The EMERGENCY STOP screen appears on the display.
• Main motor On/O (9).
Proceed as follows:
X Press the blue reset button (16).
– The operating screen appears.
X To continue operation, press the green pulse button (13).
4.11
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WSE1621 Wall saw
After nishing the work
Proceed as follows:
X Turn the main switch on the WSE1621 Control unit to the 0 position.
X Disconnect the mains plug.
X Disconnect the water hoses from the WSE1621 Wall saw.
X Blow out water from all lines.
X Clean the WSE1621 Wall saw, the remote controller and the cables by using a damp cloth.
Caution
Cleaning using high-pressure cleaning equipment is not permitted.
The WSE1621 Wall saw could be damaged if it is cleaned with high-pressure cleaning equipment. Products containing cleaning agent can damage parts of the WSE1621 Wall saw, the
remote controller and the cables.
High-pressure cleaner
4.12
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Responding to displays
Information regarding how to respond to displays in the vario information and status information elds can be found in the operating instructions supplied with the WSE1621 Control unit.
Responding to displays
Display elds
A Vario information eld
B Status information eld
Vario information eld
The vario information eld displays information regarding faults, power and time.
Status information eld
The status information eld displays information regarding the machine system.
4.13
4.13.1
4.13.2
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WSE1621 Wall saw
Power display during operation
The current power range is displayed with a coloured bar and a power value
(digit adjusts continuously).
Ideally: In the second orange segments (in iron in the third red segments).
Display of the power for the feed- and main motor
A Power display for the main motor
B Power display for the feed motor
Display of power for the feed- and main motor
Power display during operation
Operation with less than 40%
nominal power
Example:
Operation with 40% to 80%
nominal power
Motors are operated at 100% Main motor 80% nominal power
Feed motor 80% nominal power
4.14
4.14.1
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WSE1621 Wall saw
Display of the power supply for the remote controller
Power displays
Display Power supply Action
a
1/ 3 red
Rechargeable battery:
Battery empty
Replace the battery
B
2/ 3 green
Rechargeable battery:
Low battery level
Keep a fresh battery
ready
C
3/ 3 green
Rechargeable battery:
Fully charged
N/A
4.14.2
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Servicing and maintenance
Maintenance and servicing table
Before starting
up
On nishing
work
Weekly
Annually
After faults
After damage
Electrical system X Check the condition and cleanliness
of electric cables, plugs/connectors
and switches.
X X X X
X Check the condition and cleanliness
of couplings.
X X X X
Wall saw head X Retighten loose bolts, screws and nuts
(refer to the tightening torque specications)
X X X
X Check cleanliness
X X X X
Lock unit X Clean latching recesses and guide
grooves
X X X X
X Lubricate WD40
X X X
Guide rollers X Check the bearing clearance for wear
X X X X
X Clean
X X X X
X Change
X
Motor locking
mechanism
X Clean with water
X X
X Lubricate WD40
X X
Chassis X Clean with water
X
X Check the saw blade uptake for wear
X X X
Swivel arm X Replace the gear oil Every 100h
Motor X Replace the gear oil Every 100h
Water economy X Check the water line for cleanliness
and leak-tightness
X X X
X Blowing out water
X
Saw blade X Clean with water
X
X Check for wear
X X X X
Service X To be performed by TYROLIT Hydros-
tress AG or an authorised workshop
After 100/300/500/700 hours
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Blowing out the water
9 The main switch is set to OFF
X Disconnect the mains plug.
X Disconnect all water lines.
X Connect the purge pump to the water nipple.
X Blow out water until all of the cooling water has been removed.
X Remove the pump.
The blade guard must be tted, so that the water can be properly blown out of the lines.
Usethe TYROLIT purge pump, no.10982667.
Blowing out water
5.1
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Replacing the guide rollers
9 Tool
Allen key
Size6
Replacing the guide rollers
X Replace defective guide rollers no.10996593.
Lubricating the lock unit
Lubricating the lock unit
Lubricating grease
1 Treat joints and lock unit with lubricant TYROLIT no. 975061 (spray).
2 Lubricate using a grease gun (EP Grease 2)
5.2
5.3
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WSE1621 Wall saw
Changing the gear oil
The use of unsuitable oil can damage the wall saw.
X Only use TYROLIT Hydrostress AG oil containers (no. 10981362, 1dl).
9 Tool
Allen key
Size5
2x screwdrivers Size 0
Oil container
1.0 dl (TYROLIT no.10981362)
Changing the gear oil
Allow the gear oil to drain.
To ensure all of the gear oil can drain adequately, let the swivel arm rotate for approx. ¼ hour
(swivel arm position X, see image).
Important: Waste oil is harmful to health and must not be disposed of directly in the ground or
in natural resources.
Recycling waste
TYROLIT Hydrostress power tools are manufactured using a high proportion of recyclable materials. A prerequisite for recycling is proper material separation. In many countries, TYROLIT is
already prepared for taking back your used equipment for recycling. Contact TYROLIT customer
service or your sales adviser.
5.4
5.5
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WSE1621 Wall saw
Malfunctions
Information regarding system faults and errors that appear on the display of the remote controller can be found in the operating instructions supplied with the WSE1621 Control unit,
under the section entitled Faults and error displays.
Example of an error display:
Cause: Overtemperature of main motor
Action: Cool with water
Example of an error display
If you are unable to remedy a fault, please contact our service centre (see manufacturer's
address on the reverse of the title page).
To guarantee a rapid and professional solution to the problem, it is important that you prepare
as follows before calling:
Name plate
Proceed as follows:
X Try to describe the fault as precisely as possible.
X Note the type and index designation of your unit (name plate).
X Have the operating instructions close to hand.
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Technical data
Dimensions
Measurements in mm
7
7.1
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Weights
Weight
Parameter Value
Wall saw head complete
23.5 kg
Drive motor
15 kg
Control unit
11 kg
Remote controller
1.8 kg
Design
Design
Parameter Value
Construction Light aluminium/steel construction
Rotatable swivel arm 360°
Power transmission Toothed wheel
Grips 2 pieces, grips with locking function
Guide rollers Low-wearing, suitable for all VS and VAS rails
Rail mounting Locking and safety function on grip
Main motor High-frequency, water-cooled, with quick-release device
Feed motor/swivelling motor Electric motor with gearbox
Flush cutting Flange without blade cover
Normal cutting Flange with blade cover
Water Water connection on chassis
Saw blades
Saw blades
Parameter Value
Saw blade max. Ø1600 mm
Fully detachable saw blade Ø900 mm
Blade ange xing at wall saw Flange
Blade ange xture for normal cutting Quick-release ange ST with blade cover
Blade ange xture for ush cutting Quick-release ange ST without blade cover
6 countersunk screws M8x16 10.9
reference circle 130 mm
Blade cover xing on blade ange 2 hexagon head screw M12x35 8.8
Cutting depth (saw blade Ø 1600 mm) max. 705 mm
7.2
7.3
7.4
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WSE1621 Wall saw
Overcut table
Overcut
Cutting tool with maximum
penetration
Cutting tool with minimum
penetration
Ø 650 mm
Ø 750 mm
Ø 825 mm
Ø 1025 mm
Ø 1200 mm
Ø 1500 mm
Ø1600 mm
Ø 650 mm
Ø 750 mm
Ø 825 mm
Ø 1025 mm
Ø 1200 mm
Ø 1500 mm
Ø1600 mm
5 cm
2 2 1 1 1 1 1 17 19 20 22 24 27 28
10 cm
5 4 3 3 2 2 2 23 25 27 30 33 37 39
15 cm
9 7 6 5 4 3 3 27 30 32 36 40 45 47
20 cm
16 12 11 8 7 5 5 30 33 35 41 45 51 53
25 cm
20 16 12 10 7 7 35 38 44 49 56 58
30 cm
26 17 13 10 9 40 47 52 60 62
35 cm
23 18 13 12 49 55 63 66
40 cm
34 24 17 16 50 57 66 69
45 cm
32 22 20 58 69 72
50 cm
46 28 25 59 71 74
55 cm
35 31 72 76
60 cm
44 38 73 77
65 cm
60 48 74 79
70 cm
64 79
7.5
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Saw blade feed depths
Feed depths
Cut Saw blade Ø Cutting depth
Precut - 900mm max. 8 cm
Follow-on cut Ø650mm - 1025mm max. 10 cm
1200mm max. 7 cm
1600mm max. 5 cm
Saw blade drive motor
Blade drive motor
Parameter Value
Electric motor High-frequency, water-cooled
Voltage 350 V 3~
Output 17 kW
Frequency 800 Hz
Speed 6000 rpm
Feed motor, travel
Electric feed motor with gearbox
Parameter Value
Voltage 36 V
Output 150 W
Gear reduction 01:53
Worm gear 1:15
Feed Toothed wheel on rail
Feed motor, swivel
Electric feed motor with gearbox
Parameter Value
Voltage 36 V
Output 150W
Gear reduction 1:66
Worm gear 1:66
Swivel range (swivel arm) 360°
7.6
7.7
7.8
7.9
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WSE1621 Wall saw
Noise level
Noise data according to ISO3744
Parameter Value
Sound pressure level L
pA
76 dB(A) *
Maximum sound pressure level L
pCpeak
124 dB
Acoustic power level L
WA
96 dB(A) *
Conditions for the measurement:
* Saw blade Ø 825mm (not silenced) not in cutting operation under full load
Water
Water connection
Parameter Value
Pressure Min. 2bar/max. 6bar
Quantity Min. 4l/min
Max. temperature 25°C
Lubricants and uids
Lubricants and uids
Parameter Value
Gear oil (swivel arm) Klüber GEM 4N
(TYROLIT no. 10981362 / 100ml)
Gear oil (motor) Klüber GEM 4N
(TYROLIT no. 10982366 / 50ml)
Grease (lock unit)
TYROLIT no. 975057
Penetration 265 to 295
NLGI 2
Universal Spray 250ml (lock unit)
TYROLIT no. 975061
Lubricating grease (travel and swivel gear)
TYROLIT no. 10999375
Penetration 400 to 430
NLGI 00
7.10
7.11
7.12
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WSE1621 Wall saw
Electrical data
Electrical data
Parameter Value
Protection class IP65
Connected values 400 - 480 V / 50 Hz - 60 Hz
Power consumption 32A (400V)
Output (control unit) 20 kW
Internal control voltages Computer/remote controller 24VDC
Feed drives 48VDC
Main drive unit 400 VAC = 565 VDC
480 VAC = 680 VDC
Ambient temperature recommendation
Ambient temperature
Parameter Value
Storage -20°C to 50°C
Operation -10°C to 45°C
Remote controller
Remote controller
Parameter Value
Cable length (optional) 10m
Nominal voltage 24VDC
Protection class IP65
Weight 1.8 kg
Frequency 2.4GHz
Name plate
Name plate
7.13
7.14
7.15
7.16
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WSE1621 Wall saw
EC Declaration of Conformity
Description Wall saw
Type designation WSE1621
We declare under our sole responsibility that this product complies with the following directives and standards:
Directive applied
2006/42/EC from 17 May 2006
2011/65/EU from 08 June 2011
2012/19/EU from 04 July 2012
2014/30/EU from 26 February 2014
Applied standards
EN 15027: 2007+A1 : 2009
EN ISO 12100 : 2010
EN 60204 -1 : 2006+A1:2009
EN 61000 -6-2 : 2005
EN 61000 -6-4 : 2007+A1:2011
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäkon
Switzerland
Pfäkon, 10/04/2018
Pascal Schmid
Head of Development
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