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TYROLIT Hydrostress
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TTE250 Series

TYROLIT Hydrostress TTE250 Series Operating Manual / Spare Parts List

Operating Manual Spare Parts List
Wet Tile Saw
TTE250
Index / Indice «001»

10984578 EN / 18.05.2009
TABLE OF CONTENTS
PAGE
I. GENERAL SAFETY RULES FOR ALL POWER TOOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
II. SYMBOLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
III. FEATURES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
IV. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
V. GETTING TO KNOW YOUR SAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
VI. BLADE INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
VII. SAFE OPERATING PRACTICES FOR TILE SAW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10
VIII. USING THE CUTTING TABLE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
XIX. CARE AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11-13
X. CUTTING DEPTH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
XI. REPLACEMENT PART LISTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14-18
XII. ACCESSORIES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
XIII. HOW TO ORDER PARTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
XIV. ELECTRICAL MOTOR SPECIFICATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
XV. TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
i. GENERAL SAFETY RULES FOR ALL POWER TOOLS
WARNING!
Read all instructions. As with all machinery there are certain hazards involved with operation and use of the machine. The following basic safety precautions should be followed at all times to reduce the risk of fire, electric shock and serious personal injury to you or others. Keep these important operating instructions with this product.
1. Know your power tool - read owner’s/operator’s manual carefully. Learn its applications and limitations as well as the specific potential hazards unique to this tool.
2. Keep guards in place - and in working order.
3. Ground all tools - if tools are equipped with three prong plug, it should be plugged into a three-hole electrical receptacle. If an adapter is used to accommodate a two-prong receptacle, the adapter lug must be attached to a known ground. Never remove the third prong.
4. Remove wrenches - Form a habit of checking to see that adjusting wrenches are removed from tool before turning it “on”.
5. Keep work area clean. Cluttered areas and benches invite accidents.
6. Do not use in dangerous environment. Do not use power tools in damp or wet locations, or expose them to rain. Keep work area well lighted. Do not use tool in the presence of flammable liquids or gasses.
7. Keep children and visitors away. All children and visitors should be kept at a safe distance from work area.
8. Make workshop childproof with padlocks, master switches or by removing starter keys.
9. Do not force tool. It will do the job better and be safer at the rate for which it was designed.
10. Use right tool. Do not force tool or attachment to do a job for which it was not designed.
11. Wear proper apparel. Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry that may get caught in moving parts. Non-slip footwear is recommended. Wear protective hair covering to contain long hair.
Always use safety glasses. Wear safety glasses at all times. Everyday eyeglasses only have impact
12. resistant lenses; they are not safety glasses. Use face or dust mask if cutting operation is dusty, and ear protectors (plugs or muffs) during extended periods of operation.
13. Do not overreach. Keep proper footing and balance at all times.
14. Maintain tools in top condition. Keep tools sharp and clean for best and safest performance. Follow instructions for lubricating and changing accessories. Inspect tool cords periodically and if damaged, have repaired by authorized service facility.
15. Disconnect tools. When not in use, before servicing, and when changing accessories, such as blades, bits, cutters.
16. Avoid accidental starting. Make sure switch is in “off” position before plugging in power cord.
17. Use recommended accessories only. Consult the owner’s manual for recommended accessories. The use of improper accessories may cause risk of injury to persons.
18. Never stand on tool. Serious
19. Check Damaged Parts. Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform it’s intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mounting, and any other conditions that may affect it’s operation. A guard or part that is damaged should be properly repaired or replaced.
injury could occur if the tool is tipped or if the cutting tool is accidentally contacted.
20. Never leave tool running unattended. Turn power “off”. Do not leave tool until it comes to a complete stop.
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21. Extension cords. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. Extension cord tables depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gage. The smaller the gage numbers the heavier the cord.
22. Do not abuse cord. Never carry tool by cord or pull it to disconnect from receptacle, Keep cord from heat, oil, and sharp edges.
23. Guard against electric shock. Prevent body contact with grounded surfaces. For example, pipes, radiators, ranges and refrigerator enclosures.
24. Outdoor use extension cords. When tool is used outdoors, use only extension cords intended for use outdoors and so marked.
25. Stay alert. Watch what you are doing. Use common sense. Do not operate tool when you are tired.
26. Drugs, alcohol, medication. Do not operate tool while under the influence of drugs, alcohol or any medication.
27. Store idle tool. When not in use, tool should be stored in a dry and locked place, out of reach of children.
Sawing generates dust. Excessive airborne particles may cause irritation to eyes, skin and
WARNING!
respiratory tract. To avoid breathing impairment always employ dust controls and protection suitable to the material being saw. Diamond blades improperly used are dangerous. Comply with safety regulations covering speed, safety guards, flanges, mounting procedures, general operating rules, handling, storage and general machine condition.
(refer to page 21) show the correct size to use
KEEP GUARD IN PLACE
DIAMOND BLADE
BLADE CUTTING DEPTH
ELECTRIC SWITCH OFF
ELECTRIC SWITCH ON
ELECTRICAL HAZARD
REMOVE TOOLS
PAY EXTREME ATTENTION
ii. SYMBOLS
REPAIRS TO BE DONE
MACHINE HAZARD
FLAMMABLE
READ INSTRUCTIONS CAREFULLY
WARNING
FRAGILE
KEEP DRY
DO NO STEP ON
WEAR HEARING PROTECTION
WEAR EYE PROTECTION
WEAR BREATHING PROTECTION
WEAR HARD HAT
WEAR PROTECTIVE CLOTHING
WEAR SAFETY SHOES
WELL VENTILATED
NO NON-WORKING PERSONNEL
iii. FEATURES
The TYROLIT TTE250 is a portable professional tile saw. Lightweight and compact it has innovative built in features that enable it to cut larger format tiles. The unique coaction movement of the cutting head and main table allow the saw to increase its cutting capacity whenever needed. The main table and extension carriage are supported by low friction, self cleaning, adjustable guide wheels. Water flow to the blade is provided by two (2) nozzles that direct the water to both sides of the blade. The rugged powder coated metal and aluminum frame sets in a removable water tray for easy clean up.
• Powerful Motor - 1.1 kW.
• Circuit breaker protects your saw from power surges and overheating.
• High Impact ABS Water Tray.
• Adjustable Cutting Head allows user to align saw at any time.
• Cutting alignment not affected by water tray maintenance.
• Blade Capacity 250mm.
• Diagonal cut up to 460mm tiles and rip cut up to 730mm in length.
The heavy duty, cast to last construction and quality components were designed to meet the highest demands of the professional.
Read this manual completely and then let the TYROLIT TTE250 take your cutting capabilities to new dimensions.
iv. SPECIFICATIONS
TYROLIT TTE250 TILE SAW
MOTOR
1.1kW
110 V, 50 Hz or
ARBOR SHAFT
ROTATION
Counter-
Clockwise
230V, 50 Hz
Single phase*
* The motor is designed to operate on either 110V or 230V mains, but not both. Refer to the name plate located behind the motor for power requirements specific to your motor.
Noise level at the ear of the user (Leq) 93.7 dB(A)*
Noise level at workplace (LPA) 80.5 dB(A)*
Sound power level in accordance with ISO 3744 (LwA) 100.5 dB(A)*
Vibrations DIN EN ISO 5349-2 < 2.5 m/s²
*Value applies under the following condition: With Sawblade Ø250mm Type EB No. 5504014. Higher noise levels may be generated in cutting operation.
MAX. BLADE
CAPACITY
WEIGHT
25.4mm arbor blade, 250mm Blade
Noise level and vibrations
DIMENSIONS
26 kg Width: 600mm
Length: 900mm
Hight: 500mm
ATTENTION! Hearing protection must be worn when 90 dB(A) is exceeded!
– 5 – – 6 –
v. GETTING TO KNOW YOUR SAW
Power Switch
Vertical Arm
Assembly
Cutting Head
Adjustment
Handle
Motor
Assembly
Blade Guard
Assembly
Blade Guard
Adjustment
Knob
Splash Guard
Diamond
Blade
Rail Platform
Assembly
Side Extension
Table
MasterGuide
Miter Block
Main Table
Assembly
Water Tray
Blade Wrench
vi. BLADE INSTALLATION
1. Carefully raise the cutting head to its highest position and secure it into place by tightening the cutting head adjustment knob located in the front of the saw, to the right of the power switch.
2. Raise the blade guard to the highest position and tighten the blade guard adjustment knob.
3. Remove the blade shaft nut and outer flange.
4. Place the blade onto the shaft making sure that the directional arrows are pointing in the direction of rotation.
5. After making sure that the blade is firmly placed against the inner flange, secure it into place with the outer flange and blade shaft nut. Make certain the nut is firmly tightened with the wrench provided,
do not over tighten!
but
7. Lower the blade guard and tighten the adjustment knob.
8. Slightly loosen the cutting head adjustment knob and lower the cutting head to its lowest position, and then tighten the adjustment knob firmly to hold the cutting head in place.
WARNING: Setting the blade too high may cause
the blade to grap the material being cut, causing damage and possibly injury.
Figure 1
vii. SAFE OPERATING PRACTICES FOR TILE SAW
WARNING!
For your own safety and the safety of others do not attempt to operate this saw until you have read and understand the general safety rules for all power tools and the following additional safety precaution unique to this saw.
1. Use safety equipment - wear safety approved hearing, eye, head and respirator protection.
WARNING!
The dust generated by cutting of tile, marble, stone, bricks etc. can be injurious to your health. Always operate machinery in well ventilated areas and provide proper dust removal. Always wear a dust mask approved for respiratory protection against these types of dusts and mists.
2. Read and understand the symbol definitions contained in this manual.
3. Read and understand all warnings and instructions on the machine.
4. Read all safety materials and instructions that accompany any blade or accessory used with this machine.
5. Establish a training program for all operations of this machine.
6. Always provide a copy of this manual to the equipment user. If you need extra copies call our Customer Service Department.
7. Always select a diamond blade according to the manufacturers recommendation suitable for the material to be cut. Never use a blade having a maximum operating speed lower than the “No load R.P.M.” marked on the tool nameplate. Do not operate any saw without safety guards in place or with a blade diameter larger than the maximum
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