TYROLIT Hydrostress SB-E Operating Instructions Manual
Operating Instructions
Feed Unit SB-E
Index 000
Original operating instructions
10996787 en/10/03/2016
Page 2
Feed Unit SB-E
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäkon
Switzerland
Tel. 0041 (0) 44 952 18 18
Fax 0041 (0) 44 952 18 00
Congratulations!
You have decided to purchase a tried-and-tested TYROLIT Hydrostress unit and have thus acquired a highly sophisticated and reliable state-of-the-art device. Only genuine TYROLIT Hydrostress replacement parts can guarantee quality and interchangeability. If maintenance work
is neglected or carried out inexpertly, we will be unable to honour our warranty obligations. All
repairs must be carried out by trained personnel only.
Our after-sales service is available to help ensure that your TYROLIT Hydrostress units remain in
perfect working order.
We hope that working with your TYROLIT unit will be a satisfying and fault-free experience.
TYROLIT Hydrostress
Copyright © TYROLIT Hydrostress
TYROLIT Hydrostress AG
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Feed Unit SB-E
Table of contents
Page
1. Safety ........................................................................... 5
1.1 Generally applicable safety instructions ..................................... 5
1.2 What to do in an emergency ................................................ 6
1.3 Signs on the unit ........................................................... 6
2. Description ..................................................................... 8
2.1 Wire saw system ............................................................ 8
2.2 Intended use of the wire saw system ........................................ 8
2.3 Wire saw system components ............................................... 8
2.4 Delimitation of the system .................................................. 8
2.5 Remote controller / control unit WSE2226P .................................. 9
2.6 Feed Unit SB-E .............................................................. 10
2.7 Scope of supply ............................................................ 11
3. Connecting the feed unit ....................................................... 12
3.1 Connecting the drive motor ................................................ 12
3.2 Connecting the power and feed cables to the control unit ................... 12
3.3 Connecting the hydraulic and feed hoses ................................... 13
3.4 Connecting the mains cable ................................................ 14
4. Operation ....................................................................... 15
4.1 Overview of operating elements of control unit WSE2226P .................. 15
4.2 Starting the wire saw ....................................................... 16
4.3 Tool soft start ............................................................... 17
4.4 Selecting tool station (speed) ............................................... 17
4.5 Power control .............................................................. 18
4.6 Adjusting the feed .......................................................... 18
4.7 Switching o the control unit WSE2226P .................................... 19
4.8 After nishing work. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
4.9 Deactivating the EMERGENCY STOP ......................................... 20
5. Servicing and maintenance ..................................................... 21
5.1 Cleaning ................................................................... 21
5.2 Changing the hydraulic oil .................................................. 22
5.3 Recycling waste ............................................................ 22
TYROLIT Hydrostress AG
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Feed Unit SB-E
6. Malfunctions .................................................................... 23
7. Technical data .................................................................. 24
7.1 Dimensions ................................................................ 24
7.2 Weights .................................................................... 24
7.3 Design ..................................................................... 24
7.4 Recommended ambient temperature ....................................... 25
7.5 Noise nuisance (sound level) ................................................ 25
7.6 Name plate ................................................................. 25
7.7 Hydraulic unit .............................................................. 26
7.8 Connection components ................................................... 28
8. Transport ........................................................................ 31
8.1 Transport .................................................................. 31
8.2 Safety Instructions .......................................................... 31
8.3 Crane shackles and transport handle ........................................ 31
9. EC Declaration of Conformity ................................................... 32
TYROLIT Hydrostress AG
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Feed Unit SB-E
Safety
Generally safety instructions
These instructions are just one part of the documentation supplied together with the wire saw.
These instructions and the "Safety Manual / System Description for Wire Saws" form a complete
set of documentation.
DANGER
Failure to comply with the safety instructions in the "Safety Manual/System Handbook" and the
operating instructions may result in serious injury or even death.
X Please ensure that the "Safety Manual/System Description for Wire Saws" and the operating
instructions have been read and understood in full.
DANGER
Serious injury or material damage as a result of uncontrolled movements!
X Never connect or disconnect cables or hoses when the wire saw is running.
DANGER
Death or serious injury can be caused by sudden start-up of the machine!
X Before switching on the system, ensure that no other persons are present in the danger
areas.
X When leaving the system unattended: switch o and lock o the system to prevent it being
switched on again.
DANGER
Death or serious injury as a result of the sawing machine continuing to run after an accident.
X Ensure that the EMERGENCY STOP button can be reached quickly.
DANGER
Electric shock from live cables and connectors!
X Switch o the feed unit before connecting or disconnecting cables.
X Ensure the power supply is earthed and tted with a residual current circuit breaker
(FI type B) with a maximum residual current of 30mA.
WARNING
It is obligatory to wear hearing protection when using the feed unit.
If this instruction is not followed irreparable hearing damage may result.
WARNING
Danger of allergic reactions if skin comes into contact with hydraulic oil. Persons allergic to
hydraulic oil must wear protective gloves and goggles when carrying out work that risks them
coming into contact with hydraulic oil.
Rinse any areas of the skin aected immediately with copious amounts of water. Failure to
observe this regulation may result in allergic reactions or injury to the eyes.
1
1.1
TYROLIT Hydrostress AG
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Feed Unit SB-E
What to do in an emergency
X Press the EMERGENCY STOP button on the remote controller.
The LED pilot lamp ashes quickly when the EMERGENCY STOP function is activated on the
radio remote controller.
EMERGENCY STOP
Signs and stickers on the unit
Sticker – danger sign
Warning
Electric shock risk
Sticker – mandatory signs
1 Wear safety shoes 3 Wear a breathing mask 5 Read the instructions
2 Wear gloves 4 Wear a helmet, goggles
and hearing protection
6 Before working on the unit
Unplug mains connector
Sticker – information signs
Do not steam clean Crane hook
Hydraulic oil
1.2
1.3
1.3.1
1.3.2
1.3.3
TYROLIT Hydrostress AG
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Feed Unit SB-E
Name plate
Name plate
1.3.4
TYROLIT Hydrostress AG
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Feed Unit SB-E
Description
Wire saw system
The design and function of the wire saw systems are described in the “Safety Manual/System
Description for Wire Saws”.
Intended use of the wire saw system
Transportable wire saw for use on construction sites, for cutting (reinforced) concrete, stone
and masonry. Designed for industrial applications only.
Not suitable for use in potentially explosive atmospheres.
Wire saw system components
Wire saw system
1 Feed unit
2 Radio remote controller WSE2226P
3 Control unit WSE2226P
4 Wire saw SB
5 Drive motor WSE2226P
Delimitation of the system
These Operating Instructions describe how to use the feed unit.
Descriptions of the Wire Saw SB, the drive motor and the control unit WSE2226P are provided in
their respective operating instructions.
Software – control unit WSE2226P
The software version V3.46 must be installed on the control unit WSE2226P to be able to
operate the feed unit.
2
2.1
2.2
2.3
2.4
2.4.1
TYROLIT Hydrostress AG
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Feed Unit SB-E
Remote controller / control unit WSE2226
Using the remote controller it is possible to control all of the functions of the feed unit.
The diamond wire speed is adjusted using the selector switch on the remote controller. The
remote controller can be used as a radio remote controller with a rechargeable battery or an
ordinary battery. The remote controller can also be operated using a cable.
Main components of remote controller
Main components of remote controller
1 Feed potentiometer 8 Pulse switch - control unit
2 On/O, main motor 9 EMERGENCY STOP
3 Main motor potentiometer 10 Indicator lights
4 Water On/O 11 Warning light (radio & battery)
5 Diameter selector switch 12 Position lock switch (traverse feed)
6 Feed joystick 13 Casing
7 Start switch
2.5
2.5.1
TYROLIT Hydrostress AG
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Feed Unit SB-E
Feed Unit SB-E
Intended Purpose
The Wire Saw SB can be operated electrically in conjunction with the feed unit, the drive motor
and the control unit WSE2226P.
Safety measures
Any use other than for the intended purpose constitutes abuse or misuse.
Danger – use of incorrect system components!
The feed unit must only be operated using original system components from
TYROLIT Hydrostress AG.
Failure to adhere to this regulation may result in physical injury and material damage.
Feed unit components
Feed unit components
1 Crane hook 10 Hydraulic coupling
2 Mains cable 11 Drive motor
3 Handle bar 12 Air tyre Ø180mm
4 Oil tank 13 Chassis
5 Handle 14 Electrical enclosure
6 Connector CEE63 (input)
7 Connector CEE63 (output)
8 Foot
9 Name plate
2.6
2.6.1
2.6.2
2.6.3
TYROLIT Hydrostress AG
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Feed Unit SB-E
Display elements
Pressure gauge
Pressure gauge
Function
Hydraulic circuit diagram
Hydraulic circuit diagram
Scope of supply
1x Feed unit TYROLIT No. 10996500
1x 2-piece Feed cable/hose assembly TYROLIT No. 975672
1x Motor attachment kit WSE2226 SB TYROLIT No. 10996200
1x Operating Instructions / Spare parts list TYROLIT No. 10996786
2.6.4
2.6.5
2.7
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