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Operating Instructions
Floor Saw FSD1049
Index 001
10993834 EN / 28.11.2012
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Congratulations!
You have decided to purchase a tried and tested TYROLIT-Hydrostress unit and have thus
acquired a highly sophisticated and reliable state-of-the-art unit. The exclusive use of only
TYROLIT Hydrostress spare parts ensures quality and interchangeability. If maintenance work is
neglected or carried out inexpertly we will be unable to honour our warranty obligations. Any
repair work must be carried out by trained personnel only.
Should you need more details concerning your TYROLIT Hydrostress unit in order to keep it in
perfect condition, please contact our after-sales service for further information.
We hope that you enjoy untroubled and fault-free working with your TYROLIT unit.
TYROLIT Hydrostress
Copyright © TYROLIT Hydrostress
TYROLIT Hydrostress AG
Witzbergstrasse 18
CH-8330 Pfäffikon
Switzerland
Tel. 0041 (0) 44 952 18 18
Fax 0041 (0) 44 952 18 00
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ription for Floor
DANGER
1 Safety
These instructions are just one part of the documentation which is supplied together with the
floor saw. These instructions go together with the "Safety Manual / System Desc
Saws" to form a complete set of documentation.
Failure to comply with the safety instructions in the "Safety Manual / System Description" may
result in serious injury or death.
► Please ensure that the "Safety Manual / System Description for Floor saws" has been read
and understood in full.
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2 Design
Components
1 Operating console
2 Name plate
3 Main motor
4 Front cut guide
5 Shaft cover
6 Blade guard
7 Saw blade
8 Rocker wheel
9 Drive wheel
10 Rear cut guide
11 Water feed
2.1 Saw blade drive
Saw blade drive (schematic)
1 Blade drive shaft
2 Drive belt
3 Main motor drive shaft
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2.2 Lift drive
Lift drive (schematic)
1 Hydraulic cylinder
2.3 Travel drive
Travel drive (schematic)
1 Drive shaft (main motor)
2 Hydrostat drive belt
3 Hydrostatic motors
4 Wheel drive shaft
5 Drive chain
6 Drive wheel
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DANGER
3 Transport
Inexpert transport may result in death or serious injury.
► Floor saws must only be transported with the main motor switched off.
► Only transport vehicles, lifting tools and load suspension devices with sufficient load-
bearing capacity must be used.
► Floor saws must only be hitched by the hitching points provided.
► Appoint an expert marshaller.
► When transporting by crane do not stand underneath suspended load.
► Always have the floor saw in your line of vision while it is being transported.
3.1 Hitching points
Hitching points
1 Crane hitching device
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4 Initial start-up
4.1 Fitting battery
► Fit battery (for type see Technical Data).
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5 Assembly / Set-up
5.1 Mounting grip
►
5.2 Mounting saw blade
1. Apply hand brake
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2.
DANGER
3.
Parts that fly off (segments, concrete splinters, saw blade, etc.) may cause serious injury
or even death.
► Floor saws must only be operated with a blade guard.
► When assembling the saw blade on the right-hand side use the anchoring screw with the
left-hand thread.
When assembling the saw blade on the left-hand side, use the anchoring screw with the
right-hand thread.
► Note the direction or rotation arrows on the saw blade.
1 Anchoring screw
*Note the direction of rotation
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4.
C: To prevent the saw blade rotating while being tightened, carefully place the saw blade on the floor.
5.3 Mounting saw blade on the other side
5.3.1 Disassemble the blade guard
►
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5.3.2 Disassemble the shaft cover
►
5.3.3 Assembling the blade guard and shaft cover on the other side
Assembly of the blade guard and the shaft cover is performed in the opposite order to
disassembly.
5.4 Connecting water line
►
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6 Operation
6.1 Overview of operating elements
Operating elements
1 Battery display
2 Motor temperature display
3 Oil temperature display
4 Ignition key
5 Oil pressure display
6 Speed governor
7 Cutting shaft revolution
counter / Operating hours
counter
8 Cutting depth indicator
9 Bit stop locking
10 On / Off control for internal
water pump
11 On / Off control for headlight
12 Raise / Lower buttons
13 Feed adjuster (forward /
backward travel)
14 EMERGENCY STOP switch
15 Feed gears coupling lever
16 Tank cover with tank display
17 Hand brake
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Display colour
Significance
6.2 Checking oil level
► Note the details from the motor manufacturer.
6.3 Checking the air filter
The display in the window (1) has the following significance:
Yellow Air filter in good order
Red Air filter blocked
► If the air filter is blocked, it must be changed.
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6.4 Checking the fuel level
► Check the tank display (1) and top up with diesel as necessary.
6.5 Positioning the floor saw
1. Release the hand brake.
2. Slide floor saw into the working position.
3. Fit the cutting guides to the floor saw.
6.6 Connecting the water supply
►
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6.7 Switch on motor
Symbol Significance
Coupling lever in coupled position
Coupling lever in uncoupled position
Coupling lever (6) is in the uncoupled position
EMERGENCY STOP switch (5) has been released
1. Turn ignition key (2) to the preheat position in order to preheat the motor.
2. Turn ignition key further to the right in order to start.
Battery and oil pressure displays (1, 3) light during starting and then go out.
3. Set motor speed with speed governor (4).
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6.8 Lowering / raising saw blade
6.8.1 Lowering example
1. Press the Lower button (3) until the saw blade touches the material to be cut.
2. Set the cutting depth indicator (1) in the 0 position.
3. Using the Lower key, lower the saw blade to the desired cutting depth.
4. Tighten up the bit stop locking (2).
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Symbol
Significance
6.9 Adjusting the feed
Coupling lever in coupled position
Coupling lever in uncoupled position
Feed adjuster in the forwards direction of travel
Feed adjuster in the backwards direction of travel
Feed adjuster is in the neutral position
Hand brake has been released
1. Place coupling lever (1) in the coupled position.
2. Using the feed adjuster (2), set the direction of travel and speed.
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6.10 Correcting the tracking
Correcting the tracking
1 Saw blade
► If the saw blade drifts, adjust the rear axle with the adjusting screw.
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INFORMATION
Gear position (de
signations)
6.11 Gear selection procedure for 3-speed gearbox
DANGER
Failure to follow instructions can result in death or serious injury.
The gear can only be changed if the motor is stationary. Never tamper with the gear selection
mechanism with the motor running.
6.11.1 Gear selection procedure
No tools are required for the entire selection procedure.
1. Stop the motor.
2. Open the motor cover.
3. Push the gear selection lever (1) upwards and release the locking mechanism (2).
4. Slide the gear selection lever to the desired gear position.
M = Medium ► Medium speed
L = Low ► Low speed
N = Neutral ► No gear engaged
H = High ► High speed
5. Push the gear selection lever (1) into the recess for the required gear position.
6. Secure the gear position using the locking element (2).
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When?
What?
7 Maintenance
Daily ► Check oil level.
► Perform a visual check for damage.
Weekly ► Check belt and chain tension and adjust as
necessary.
Every 50 hours of operation ► Lubricate grease nipples.
Annually or every 100 operating hours ► Arrange a major service by TYROLIT
Hydrostress AG or an authorised
representative.
According to the information from the motor
manufacturer
7.1 Grease nipples
Position of grease nipples
1 Motor: 1 item
2 Feed adjuster control rods: 4 items
3 Wheel drive shaft bearing: 2 items
► Carry out all necessary measures in
accordance with the operating instructions of
the motor manufacturer.
4 Cylinder eye: 1 item
5 Blade drive shaft: 2 items
7.2 Tensioning belt on travel drive
► Remove the appropriate number of belt links until the belt is tensioned.
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7.3 Tensioning chain on travel drive
►
Tensioning chain
1 Chain
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Malfunction
Possible cause
Solution
EMERGENCY STOP
EMERGENCY STOP
8 Malfunctions
Floor saw does not operate
Saw blade jammed Saw blade is jammed in the cutting material ► Reverse the floor saw.
Saw blade does not rotate even
though the motor is running
Feed not working Operation of the control rods impaired ► Check control rods and repair as
Belt tension too slack ► Tension or replace belt.
Pulling pin on the anchoring flange has
sheared off
Defective hydrostat ► Check hydrostat and if necessary have
Defective chain ► Have the chain replaced by a TYROLIT
Main motor belt slipping ► Check belt for wear and if necessary
switch has been pressed. ► Release
► If necessary release the saw blade by
rocking.
► If necessary stop the motor, disassemble
the saw blade and release this
individually from the cutting material.
► Mount new anchoring flange.
necessary.
this repaired by a TYROLIT Hydrostress
engineer.
Hydrostress engineer.
have this replaced by a TYROLIT
Hydrostress engineer.
► Increase belt tension as necessary.
switch.
Motor running off centre Wrong fuel ► Switch off motor immediately and
change fuel.
Diesel filter blocked ► Have diesel filter changed.
Battery display lights Defective contacts on the connection
between battery and generator
Inadequate battery charging ► Charge or change battery.
Oil temperature display lights Oil temperature too high ► Allow floor saw to run under no load
Too little oil ► Top up oil.
Oil pressure display lights Defective oil pump ► Have oil pump changed.
Motor temperature display pointer in
red zone
Motor overloaded ► Allow motor to run under no load for a
► Check contacts and re-establish these as
necessary.
until temperature display goes off.
few minutes.
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Paramet
er Value
Parameter
Value
Parameter
Value
Parameter
Value
9 Technical data
9.1 Dimensions
Weight 775 kg
Cutting depth (max.) 430 mm
Blade uptake diameter 25.4 mm
Max. saw blade diameter 900 mm
Dimensions (transport dimensions with blade
guard folded up)
9.2 Motor
Type DEUTZ
Power 49 HP
Rated speed According to operating instructions from motor
Oil content According to operating instructions from motor
Tank content 34.2 l
Fuel Diesel
Cooling Air cooling
L: 1,390 mm
W: 970 mm
H: 1,290 mm
manufacturer
manufacturer
9.3 Lift drive
Drive type Electro-hydraulic
Oil grade ATF Dexron II D
9.4 Travel drive
Drive type Hydraulic
Oil grade ATF Dexron II D
Cooling Air cooling by means of cooling ribs
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Parameter
Value
Parameter
Value
9.5 Noise level and vibrations
Noise level at workplace (LPA) 91.4 dB(A)*
Sound power level in accordance with
ISO 3744 (LwA)
Vibrations DIN EN ISO 5349-2 < 2.5 m/s²
*Value applies under the following condition: Travel drive is switched off and the saw blade is not
engaged. The measurement is performed with the motor under full load with the saw blade dia. 900 mm.
Higher noise levels may be generated in cutting operation.
9.6 Battery
Description Battery 12-Volt Group Size 24
DP battery part number 2800465
Length 260 mm
Width 173 mm
Height 225 mm
Capacity 600 Amps
Manufacturer's reference P7029
111.4 dB(A)*
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Blade
diameter
Blade rpm
operation
Motor rpm
Depth of cut
H
M
L
9.7 Cutting data
(High)
(Medium)
(Low)
2700 185
2700 285
2700 410
500 mm 2700
700 mm 1800
1000 mm 1200
The gear may only be changed if the motor is stationary. Never tamper with the gear selection
mechanism with the motor running.
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EC declaration of conformity
Description Floor Saw
Type designation FSD1049
Year of construction 2007
Manufacturer TYROLIT Hydrostress AG
We declare under our own liability that this product complies with the following directives and standards:
Directive applied
Machine Directive 2006/42/EC
Noise Emission 2000/14/EC
Exhaust Directives 2004/26/EC
Standards
EN 12100
Safety of machinery – Basic concepts, general design principles.
EN 982 Safety of machinery
Safety requirements for safety systems and their components –
hydraulics.
EN ISO 3744 Acoustics – Determination of sound power levels of noise sources using
sound pressure
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