Tyler N5D, N5DSC, N5DH, N5DL Installation And Service Manual

Installation & Service
Manual
N5D, N5DH, N5DL, N5DSC
This manual has been designed to be used in conjunction with the
General (UL/NSF) Installation & Service Manual.
Save the Instructions in Both Manuals for Future Reference!!
This merchandiser conforms to the American National Standard Institute & NSF International Health and Sanitation standard ANSI/NSF 7 - 2003.
PRINTED IN Specifications subject to REPLACES ISSUE PART IN U.S.A. change without notice. EDITION
10/05 DATE 5/06 NO. 9037155 REV. D
Tyler Refrigeration * Niles, Michigan 49120
NARROW MULTI-DECK DAIRY/DELI MERCHANDISERS
Medium Temperature Refrigerated Display Cases
CONTENTS
N5D, N5DH, N5DL, N5DSC Tyler Refrigeration
Page 2 May, 2004
Page
Specifications
N5D/N5DH/N5DL Specification Sheets . . . . . . . . . . . . . . . . . . . . . . . 4
N5DSC Specification Sheets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Pre-Installation Responsibilities . . . . . (See General-UL/NSF I&S Manual)
Installation Procedures
Carpentry Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Case Pull-Up Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Plumbing Procedures . . . . . . . . (See General-UL/NSF I&S Manual)
Refrigeration Procedures . . . . . (See General-UL/NSF I&S Manual)
Defrost Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Defrost Control Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installation Procedure Check Lists (See Gen.-UL/NSF I&S Manual)
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
N5D/N5DH/N5DL Domestic & Export (50Hz) 4’ Case Circuits . . . . . 9
N5D/N5DH/N5DL Domestic & Export (50Hz) 6’ Case Circuits . . . . 10
N5D/N5DH/N5DL Domestic & Export (50Hz) 8’ Case Circuits . . . . 11
N5DSC Domestic & Export (50Hz) 4’ and 6’ Case Circuits . . . . . . 12
Canopy Lighting Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Optional Shelf Light Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Cleaning and Sanitation . . . . . . . . . . . . (See General-UL/NSF I&S Manual)
Component Removal and Installation Instructions for Cleaning 15
Mirrors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Shelves and Shelf Brackets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Bottom Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Front Air Ducts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Rear Duct Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Discharge Air Honeycomb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Top Duct . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Lower Cladding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Upper Cladding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Installation & Service Manual N5D, N5DH, N5DL, N5DSC
November, 2005 Page 3
Page
General Information
NSF Product Thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Service Instructions
Preventive Maintenance . . . . . . (See General-UL/NSF I&S Manual)
Troubleshooting Self-Contained Units . . . . . . . . . . . . . . . . . . . . . 17
Light Servicing
Ballast and Lighting Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Fan Blade and Motor Replacement (See Gen.-UL/NSF I&S Manual) Color Band and Bumper Replacement (See Gen.-UL/NSF I&S Man.)
Parts Information
Operational Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Cladding and Optional Trim Parts List . . . . . . . . . . . . . . . . . . . . . 20
TYLER Warranty . . . . . . . . . . . . . . . . . (See General-UL/NSF I&S Manual)
The following Narrow Medium Temperature Dairy and Deli Merchandiser models are covered in this manual:
MODELS DESCRIPTION
N5D 3’, 4’, 6’ & 8’ REMOTE MULTI-DECK DAIRY/DELI MERCHANDISER
N5DH 4’, 6’ & 8’ REMOTE DEEP WELL MULTI-DECK
DAIRY/DELI MERCHANDISER
N5DL 4’, 6’ & 8’ REMOTE LOW FRONT MULTI-DECK
DAIRY/DELI MERCHANDISER
N5DSC 4’ & 6’ SELF-CONTAINED MULTI-DECK DAIRY/DELI MERCHANDISER
N5D, N5DH, N5DL, N5DSC Tyler Refrigeration
Page 4 December, 2006
SPECIFICATIONS
N5D/N5DH/N5DL Narrow Multi-Deck Dairy/Deli Merchandisers
Installation & Service Manual N5D, N5DH, N5DL, N5DSC
Page 5November, 2005
N5D, N5DH, N5DL, N5DSC Tyler Refrigeration
Page 6 December, 2006
N5DSC Narrow Multi-Deck Dairy/Deli Merchandisers (Self-Contained)
Installation & Service Manual N5D, N5DH, N5DL, N5DSC
May, 2006 Page 7
N5D, N5DH, N5DL, N5DSC Tyler Refrigeration
Page 8 May, 2004
INSTALLATION PROCEDURES
Carpentry Procedures
Case Pull-Up Locations
The N5D, N5DH, N5DL and N5DSC models have four pull-ups at each end of the case. Pull-ups A, B, C and D are located as shown and should be install-ed and tightened starting with A and finishing with D.
See “General-UL/NSF I&S Manual” for line­up assembly instructions.
Electrical Procedures
Electrical Considerations
CAUTION
Make sure all electrical connections at com­ponents and terminal blocks are tight.
NOTE
Since the lower front cladding is shipped loose, the wiring has immediate access.
Case Fan Circuit
This circuit is to be supplied by an uninter­rupted, protected 120V circuit. The case fan circuit is not cycled during defrost on any of these models.
Fluorescent Lamp Circuit
N5D/N5DH/N5DL/N5DSC case lighting is supplied by 800MA HO horizontal lights. It is controlled by a light switch in each case. The standard lighting is 1-row of high output 800MA canopy lights. N5D/N5DH/N5DL/ N5DSC also offers up to 4 rows of T-8 shelf lights with remote electronic ballasts.
Self-Contained Circuit
N5DSC cases are self-contained units. Specific information on self-contained units, not listed on the specifications sheets on pages 6 and 7, should be obtained directly from TYLER Refrigeration.
Defrost Information
See “General-UL/NSF I&S Manual” for operational descriptions for Off Time defrost control.
Defrost Control Chart
Defrost Defrost Defrosts Duration Term. Type
Per Day (Min) Temp. N5D(H/L) Off Time 4 24 -----
N5DSC Off Time 6 28 -----
WIRING DIAGRAMS
ELECTRICIAN NOTE - OVERCURRENT
PROTECTION
120V circuits should be protected by 15 or 20 Amp devices per the requirements noted on the cabinet nameplate or the National Electrical Code, Canadian Electrical Code - Part 1, Section 28. 208V defrost circuits employ No. 12 AWG field wire leads for field connections. On remote cases intended for end to end line-ups, bonding for ground may rely upon the pull-up bolts.
The following wiring diagrams on pages 9 thru 14 will cover the N5D, N5DH, N5DL and N5DSC case circuits and the lighting circuits.
May, 2004 Page 9
Page 10 May, 2004
May, 2004 Page 11
Page 12 May, 2006
Installation & Service Manual N5D, N5DH, N5DL, N5DSC
May, 2004 Page 13
800MA Canopy Lighting Circuit
Optional Canopy Lighting Circuit
N5D, N5DH, N5DL, N5DSC Tyler Refrigeration
Page 14 November, 2005
Optional Shelf Lighting Circuits 3’ & 4’ Cases
6’ & 8’ Cases
Installation & Service Manual N5D, N5DH, N5DL, N5DSC
May, 2004 Page 15
CLEANING AND SANITATION
Component Removal and Installa­tion Instructions for Cleaning
Mirrors
1. Remove mounting screws and end mold­ing of mirror line-up.
2. Carefully grasp and lift mirror section until bottom edge clears the lower mirror track.
3. Carefully lower mirror out of upper mirror track and remove from case.
4. After cleaning, replace in reverse order.
Shelves and Shelf Brackets
1. Remove product from shelves.
2. If shelf has a light, unplug the light cord from the socket in the rear duct panel. Completely insert socket cover in the light socket to protect the receptacle.
3. Push shelves back and then lift up and out to remove them from the shelf brackets.
4. Remove shelf brackets from slots in rear uprights.
5. After cleaning, replace in reverse order.
Bottom Trays
1. Remove product from bottom of case.
2. Grasp and lift out each of the bottom trays from the case interior.
3. After cleaning, replace in reverse order.
Front Air Ducts
1. Remove lower trays, see this page.
2. Lift out front air duct sections.
3. After cleaning, replace in reverse order.
Rear Duct Panels (w/o Shelf Light Sockets)
1. Remove shelves and bottom trays, see above.
2. Remove mounting screws and rear duct panels from case.
3. After cleaning, replace and secure rear duct panels in reverse order.
(with Shelf Light Sockets)
1. Remove mirrors, shelves and bottom trays, see this page.
2. Remove mounting screws from rear duct panel.
3. Slowly lift out rear duct panel until the shelf harness connector near the top of the panel can be accessed.
4. Disconnect shelf harness connector and complete removing the rear duct panel.
WARNING
Rear duct panels with electrical recepta­cles can be cleaned without removing the electrical receptacles. Do not get moisture on electrical wires when cleaning under this cover. Moisture on wires could cause premature product failure and/or personal injury or death from electrical shock.
5. After cleaning, reconnect the shelf har­ness connector: install the top socket assembly: replace and secure rear duct panels in reverse order.
Discharge Air Honeycomb
1. Loosen screws securing rear retainer plate.
NOTE
Note position of the honeycomb grid dur­ing removal so it can be reinstalled the same way.
2. Slide rear retainer plate back until the honeycomb grid sections can be removed from the top duct.
CAUTION
Improper installation of the honeycomb grid section could result in improper air flow and/or poor refrigeration.
3. After cleaning, replace honeycomb grid sections as they were removed and secure with the rear retainer plate and screws.
N5D, N5DH, N5DL, N5DSC Tyler Refrigeration
Page 16 May, 2004
Top Duct
1. Remove shelves and shelf brackets, see page 15.
2. Remove screws, rear retainer plate and honeycomb grid sections from top of case.
3. Remove screws and top duct from case.
4. After cleaning, replace top duct and remaining components in reverse order.
Lower Cladding
1. Remove front kickplate form kickplate supports. (See General-UL/NSF I&S Manual.)
2. Remove mounting screws from top and bottom of lower cladding and remove lower cladding.
3. After cleaning, replace in reverse order.
Upper Cladding
1. Remove lower cladding, see this page.
2. Remove color band, bumper and bumper retainer from the case. (See General­UL/NSF I&S Manual.)
3. Remove screws for top and bottom of upper cladding and remove upper cladding.
4. After cleaning, replace upper cladding and remaining front components in reverse order.
GENERAL INFORMATION
NSF Product Thermometer Installation
1. Unwrap the thermometer and bracket assembly shipped loose with the case.
2. Position bracket in front right corner of the right-most bottom tray. Making sure the bracket is 5/8” in from the right edge, use the bracket holes as a template for where to drill the holes.
3. Drill two .196” holes in the bottom tray.
NOTE
For ease of installation, position the wash­ers and capnuts on the top side of the bracket and bottom tray.
4. Mount the bracket to the bottom tray with two screws, washers and capnuts.
Installation & Service Manual N5D, N5DH, N5DL, N5DSC
May, 2004 Page 17
SERVICE INSTRUCTIONS
Troubleshooting Self-Contained Units
WARNING
Never work on electrically powered equipment while it is energized! Electrical shock could cause personal injury and/or death.
TROUBLE
COMMON CAUSE REMEDY
1. Unit will not run Blown fuse Replace fuse.
Low voltage Check outlet with voltmeter. Voltage
should be 115V or 220V (±10%).
Inoperative motor or Check connections. temperature control
2. Refrigerated section Shelves overloaded; Make sure items do not block the is too warm blocked air flow air flow.
Thermostat set incorrectly Check setting.
Pressure control set Check setting. incorrectly
Case fans not operating Check terminal block connections.
3. Refrigerated section Thermostat set incorrectly Check setting. too cold
Pressure control set Check setting. incorrectly
4. Unit runs all the time Inadequate air circulation Relocate cabinet or remove obstruc-
tion. Check installation requirements.
Room temperature Ventilate room appropriately. too warm
Thermostat set incorrectly Reset thermostat.
Refrigerant charge low Have unit serviced by a qualified
service technician.
5. Noisy operation Loose baffles Tighten or brace baffles.
Tubing contacting cabinet Move tubing. or other tubing
Cabinet not level Level cabinet.
6. Frost or ice on Defrost clock doesn’t work Check electrical conections. Have evaporator coil unit serviced by a qualified service
technician.
7. Water dripping from Condensate drain clogged Clear drain. case drain
Dissipator not functioning Check electrical supply. Check
float assembly.
N5D, N5DH, N5DL, N5DSC Tyler Refrigeration
Page 18 May, 2004
Light Servicing
Ballast and Lighting Locations
All light ballasts are located under the canopy and mounted on the top of the canopy light channel. This includes remote ballasts for optional shelf lights. The canopy light(s) are under the canopy light channel in the top of the case. The optional shelf lights are mount­ed in separate light channels under the front of each shelf section.
NOTE
See “General-UL/NSF I&S Manual” for 800MA and T-8 ballast and lamp, fan blade & motor and color band & bumper replace­ment instructions.
Installation & Service Manual N5D, N5DH, N5DL, N5DSC
May, 2006 Page 19
PARTS INFORMATION
Operational Parts List
Case Usage Domestic Export
Electrical Circuit 115 Volt 60 Hertz 220 Volt 50 Hertz
Case Size 4’ 6’ 8’ 4’ 6’ 8’
Fan Motors 5125532 5125532 5125532 5126572 5126572 5126572
(N5D/N5DH/N5DL) 5 Watt 5 Watt 5 Watt 5 Watt 5 Watt 5 Watt
Fan Motors (N5DSC) 5125532 5125532 ---- ---- ---- ----
5 Watt 5 Watt
Fan Motor Brackets 5962269 5962269 5962269 5962269 5962269 5962269
Fan Bracket Plate 9041077 9041077 9041077 9041077 9041077 9041077
Fan Blades (7” 40° 5B) 5221604 5221604 5221604 5221604 5221604 5221604
Opt. ECM Fan Motors 9025002 9025002 9025002 9025002 9025002 9025002
(N5D/N5DH/N5DL) 8 Watt 8 Watt 8 Watt 8 Watt 8 Watt 8 Watt
Opt. ECM Fan Motors 9025002 9025002 ---- 9025002 9025002 ----
(N5DSC) 8 Watt 8 Watt 8 Watt 8 Watt
Opt. ECM Motor Brackets 9025005 9025005 9025005 9025005 9025005 9025005
Opt. ECM Fan Blades 5223370 5223370 5223370 5223370 5223370 5223370
(7” 30° 5B)
800MA Ballast (canopy) 5049140 5049140 5049140 5232195 5232195 5232195
Opt. T-8 Ballast
(can. 1-row) 5991029 5991029 5991029 9322286 9322286 9322286
(can. 2-row) 5966635 5966635 5966635 9322286 9322286 9322286
(shelf) 5966635 5966635 5966635 9322288 9322288 9322288
800MA Lampholder
(telescoping) 5614628 5614628 5614628 5614628 5614628 5614628
(stationary) 5614629 5614629 5614629 5614629 5614629 5614629
T-8 Lampholder (canopy) 9041897 9041897 9041897 9041897 9041897 9041897
(shelf) 9041897 9041897 9041897 9041897 9041897 9041897
Self-Cont. Compressor
(N5DSC) 5965977 5965978 ---- ---- ---- ----
Compressor Model No.
(N5DSC)
REK3-0125-PFV REY3-0175-PFV ---- ---- ---- ----
Condensate Pan (N5DSC) 9601926 5966037 ---- ---- ---- ----
Condensate Pan Heater 9601906 9601905 ---- ---- ---- ----
(2-8 VAC)(N5DSC) 1500 Watt 2000 Watt
NSF Product Thermometer 5967100 5967100 5967100 5967100 5967100 5967100
For information on operational parts not listed above and for 3’ N5D operational parts, contact the TYLER Service Parts Department.
N5D, N5DH, N5DL, N5DSC Tyler Refrigeration
Page 20 November, 2005
Cladding and Optional Trim Parts List
Item Description N5D/N5DH/N5DL N5DSC
4’ 6’ 8’ 4’ 6’
1 Screw 5183536(3) 5183536(4) 5183536(6) 5183536(3) 5183536(4)
2 Close-off, Hood 9026366 9026367 9026368 9026366 9026367
3 Can. Hood Joint Trim, Ptd. 9029422 9029422 9029422 9029422 9029422
4 Canopy Hood, Ptd. 9025968 9025969 9025970 9025968 9025969
5 Screw 9025833 9025833 9025833 9025833 9025833
6 Bumper Retainer/Hand Rail ------------------------- color by order -------------------------
7 Hand Rail Backer, Ptd. 9025316 9025316 9025316 9025316 9025316
8 Color Band, Ptd. 9023791 9023796 9023799 9023791 9023796
9 Color Band Backer, Ptd. 9040223 9040223 9040223 9040223 9040223
10 Bumper ------------------------- color by order -------------------------
11 Bumper Backer ------------------------- color by order -------------------------
12 Bumper End Trim ------------------------- color by order -------------------------
13 Lwr. Frt. Cladding, Ptd.
(N5D / N5DL) 9025459 9025460 9025461 ----- -----
(N5DH) 9026305 9026306 9026307 ----- -----
(N5DSC) ----- ----- ----- 9603773 9603774
14 Upr. Frt. Cladding, Ptd.
(N5D / N5DL) 9025462 9025463 9025464 ----- -----
(N5DH) 9026308 9026309 9026310 ----- -----
(N5DSC) ----- ----- ----- 9025462 9025463
15 Screw 5183536(10)5183536(12)5183536(15) 5183536(10)5183536(12)
16 Kickplate, Ptd. 9039267 9039268 9039269 9039267 9039268
Kickplate Joint Trim, Ptd. 9039020 9039020 9039020 9039020 9039020
Screw 9037551(4) 9037551(5) 9037551(6) 9037551(4) 9037551(5)
17 Screw 9029131(4) 9029131(6) 9029131(8) 9029131(4) 9029131(6)
18 Kickplate Support 9039022(2) 9039022(3) 9039022(4) 9039022(2) 9039022(3)
19 LH End Close-off, Ptd. 9022469 9022469 9022469 9022469 9022469
RH End Close-off, Ptd. 9022471 9022471 9022471 9022471 9022471
20 Screw 5048626(2) 5048626(2) 5048626(2) 5048626(2) 5048626(2)
For information on 3’ N5D cladding and optional trim parts, contact the TYLER Service Parts Department.
Installation & Service Manual N5D, N5DH, N5DL, N5DSC
May, 2004 Page 21
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