Tyler Advantage NFNX, AdvantageNCNX, AdvantageNFNGX, AdvantageNCNGX Installation & Service Manual

Installation & Service
Manual
NFNX, NCNX, NFNGX, NCNGX
This manual has been designed to be used in conjunction with the
General (UL/NSF) Installation & Service Manual.
Save the Instructions in Both Manuals for Future Reference!!
This merchandiser conforms to the American National Standard Institute & NSF International Health and Sanitation standard ANSI/NSF 7 - 2003.
PRINTED IN Specifications subject to REPLACES ISSUE PART IN U.S.A. change without notice. EDITION
1/06 DATE 11/07 NO. 9037143 REV. C
Tyler Refrigeration * Niles, Michigan 49120
NARROW ISLAND FROZEN FOOD & ICE CREAM MERCHANDISERS
Low Temperature Self Serve Display Cases
CONTENTS
Page
Specifications
NFNX/NCNX/NFNGX/NCNGX Specification Sheets . . . . . . . . . . . . . 4
Line Sizing Requirements . . . . . . (See General-UL/NSF I&S Manual)
Pre-Installation Responsibilities . . . . . (See General-UL/NSF I&S Manual)
Installation Procedures
Carpentry Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Case Pull-Up Locations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1” Solid Partition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Plexiglas Partition . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Trim Installation/Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Plumbing Procedures . . . . . . . . (See General-UL/NSF I&S Manual)
Refrigeration Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Optional Dual Temperature Control . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electrical Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Electrical Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Defrost Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Defrost Control Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Installation Procedure Check Lists (See General-UL/NSF I&S Man.)
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
NFNX/NCNX/NFNGX/NCNGX
Domestic & Export (50 Hz) Case Circuits . . . . . . . . . . . . . . . . . . . . . 9
Dual Temperature Control Circuits . . . . . . . . . . . . . . . . . . . . . . . . . 11
Cleaning and Sanitation . . . . . . . . . . . . (See General-UL/NSF I&S Manual)
Component Removal and Installation Instructions for Cleaning 13
Bottom Trays . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
NSF Product Thermometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Discharge Air Honeycomb . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Rear Air Duct Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Front Air Ducts Panels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Corner Trim . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Front Cladding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
NFNX, NCNX, NFGNX, NCNGX
Page 2 November, 2007
The following Low Temperature Narrow Island Frozen Food and Ice Cream Merchandiser models are covered in this manual:
MODEL DESCRIPTION
NFNX 8’ & 12’ NARROW ISLAND FROZEN FOOD MERCHANDISERS
NCNX 8’ & 12’ NARROW ISLAND ICE CREAM MERCHANDISERS
NFNGX 8’ & 12’ GLASS FRONT NARROW ISLAND FROZEN FOOD
MERCHANDISERS
NCNGX 8’ & 12’ GLASS FRONT NARROW ISLAND ICE CREAM
MERCHANDISERS
Installation & Service Manual
NFNX, NCNX, NFNGX,
NCNGX
November, 2007 Page 3
Page
Service Instructions
Preventive Maintenance . . . . . . (See General-UL.NSF I&S Manual)
Fan Blade and Motor Replacement (See General-UL/NSF I&S Man.) Color Band and Bumper Replacement (See Gen.-UL/NSF I&S Man.)
NSF Product Thermometer Replacement . . . . . . . . . . . . . . . . . . 14
Corner Trim Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Defrost Heater Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Anti-Sweat Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Front Glass Replacement (NFNGX/NCNGX) . . . . . . . . . . . . . . . . 16
Parts Information
Operational Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Cladding and Optional Trim Parts List . . . . . . . . . . . . . . . . . . . . . 18
NFNX and NCNX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
NFNGX and NCNGX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
TYLER Warranty . . . . . . . . . . . . . . . . . (See General-UL/NSF I&S Manual)
NFNX, NCNX, NFGNX, NCNGX
Page 4 March, 2008
SPECIFICATIONS
NFNX/NCNX/NFNGX/NCNGX Narrow Island FF & IC Merchandisers
Installation & Service Manual
NFNX, NCNX, NFNGX,
NCNGX
March, 2008 Page 5
NFNX, NCNX, NFGNX, NCNGX
Page 6 November, 2007
INSTALLATION PROCEDURES
Carpentry Procedures
Case Pull-Up Locations
The NFNX/NCNX/NFNGX/NCNGX models have two pull-ups at each end of the case. Pull-ups A and B are located as shown and used for joining all cases. All pull-ups should be installed and tightened starting with A and finishing with B.
1” Solid Partition
A 1” insulated partition is required between adjacent gas defrost cases that are on different refrigeration systems. 1” partitions are shipped installed as specified in the case order. Make sure the partitioned case is being installed in the proper location in the case line­up. This assures proper refrigeration to all parts of the case line-up.
Apply sealant to outside surface of partition where the two surfaces of the adjoining case will contact the partition.
See “General-UL/NSF I&S Manual” for line-up assembly instructions.
After all case pull-ups have been secured, all interior wall joint seams should be sealed with duct tape.
Plexiglas Partition
A plexiglas plug partition is required on adjacent electric defrost cases that are on different refrigeration systems. These partitions can be installed after the cases have been joined.
1. Install partition brackets (1) at case joint on front, center and/or rear case wall (2) with screws 3)
2. Slide plexiglas partitions (4) into partition brackets (1).
Trim Installation/Alignment
See “General-UL/NSF I&S Manual” for bumper, color band, raceway and kickplate installation.
Corner Trim Installation
Most corner trim on these cases comes fac-tory installed. The kickplate corner trim requires field installation.
After kickplates (1) have been installed, posi­tion kickplate corner trim (2) over both ends of the kickplates (1) and secure with screws.
Refrigeration Procedures
See “General-UL.NSF I&S Manual” for gen­eral system, control and superheat infor­mation.
Optional Dual Temperature Control
The dual temperature control unit is a factory installed option. This control allows the user to easily switch from medium to low tempera­ture operation by flipping a switch. The dual temperature control consists of an EPR valve in the suction line coming off the evaporator. The EPR valve can be bypassed with a sole­noid controlled bypass line around it. The toggle switch opens or closes this solenoid.
When the solenoid is open, the evaporator is connected directly to the compressor suction that allows for low temperature operation. When the solenoid is closed, the evaporator must operate through the EPR valve which has been preset to the desired medium temperature.
EXAMPLE: R-404A system with 12 psig of suction pressure. With the suction line
solenoid open, the coil pressure operates at 12 psig with a temperature of -29°F. When the toggle switch is flipped, the solenoid closes directing the flow through the EPR valve. If the EPR valve is set for 48 psig, the evaporator will see a coil temperature of 12°F and will operate at a discharge air tempera­ture of about 22°F.
When gas defrost is used, an additional check valve is mounted around the EPR valve to allow reverse flow for the defrosting gas. A fan delay is also connected with gas defrost to cycle the fans off, but only during the medium temperature mode.
Electrical Procedures
Electrical Considerations
CAUTION
Make sure all electrical connections are tight. This prevents burning of electrical terminals and/or premature component failure.
NOTE
The raceway houses the electrical wiring and components for the case. All raceway covers will be shipped loose.
Case Fan Circuit
This circuit is to be supplied by an uninter­rupted, protected 120V circuit. The case fan circuit is not cycled, except when equipped for gas defrost. On gas defrost cases the fan circuit is controlled by a 50/40 klixon when used for medium temperatures.
NOTE
With gas defrost, the fans will not start until the coil temperature reaches 40°F at the fan delay klixon.
Anti-Sweat Circuit
All cases have at least one anti-sweat heater in each discharge air grid and return air grid. Cases with glass have an additional anti­sweat heater under the glass retainer. Anti­sweat heaters are wired directly to the main power supply so they can operate at all times.
Installation & Service Manual
NFNX, NCNX, NFNGX,
NCNGX
November, 2007 Page 7
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