Tylo 1712-450-0206, 1712-800-0206, 1601-27, Fonda series, 1712-600-0206 Installation And Operating Instructions Manual

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INSTALLATION AND OPERATING INSTRUCTIONS
Fonda/Vena Heater Series Heater Models 4.5, 6.0, 8.0 (Model #'s 1712-450-0206, 1712-
600-0206, 1712-800-0206) with T1 Control (Model 1601-
27).
Read all instructions carefully before installation. Please leave all instructions and warranty with the owner.
WARNING Prolonged exposure to elevated temperatures is capable of inducing hyperthermia. Hyperthermia occurs when the internal temperature of the body reaches several degrees above the normal body temperature of
98.6°F. The symptoms of hyperthermia include an increase in the normal temperature of the body, dizziness, lethargy, drowsiness, and fainting. The effects of the hyperthermia include failure to perceive heat, failure to recognize the need to exit the room, unawareness of impending hazard, fetal damage in pregnant women, physical inability to exit the room and unconsciousness.
Page 1
WARNING
Do not take a sauna if using
alcohol, drugs or
medications.
with poor health should
consult their physician before
using any sauna.
Caution re hazard: Do not
use the sauna room for
drying clothes, bathing suits,
etc. Do not hang towels
above heater or place any
object other than the rocks
supplied on the heater. If any
darkening of the wall around
the heater is noticed
discontinue sauna use
immediately.
Inspect sauna regularly for
required maintenance to
heater, control and benches.
Replace wood surfaces
which show any signs of
deterioration.
The heater gets extremely hot
during operation and should
not be touched or burns may
result.
WARNING The use of alcohol, drugs, or medication is capable of greatly increasingthe risk of fatal hyperthermia.
SECTION 1: GENERAL INFORMATION
These heaters are ETL approved by Intertek for permanent installations and electrical connections. Built with splash proof construction, the conducting parts are protected against water. All wiring must be performed in accordance with national and local codes. See Diagram 2 for wire and room size requirements. These heaters are wall mounted.
4211-861-G 10-12-16 7013545 314 SKSM 211 B
Minors should be adequately
supervised whenever near a
hot or warming sauna.
INSTALLATION AND OPERATING INSTRUCTIONS
WIRE SIZE
Floor Area
Ceiling
Height
Volume
Cu.Ft.
Ceiling
Height
Volume
Cu.Ft.
Power
Supply to
Heater
1 208 21.6 2 #10AWG+GR 1 240 18.8 2 #10AWG+GR 3 208 12.5 3 #12AWG+GR 3 240 10.8 3 #12AWG+GR 1 208 28.8 2 #8AWG+GR 1 240 25 2 #10AWG+GR 3 208 16.7 3 #12AWG+GR 3 240 14.4 3 #12AWG+GR 1 208 38.5 2 #8AWG+GR 1 240 33.3 2 #8AWG+GR 3 208 22.2 3 #10AWG+GR 3 240 19.2 3 #10AWG+GR
310
8.0 kW Heater
1712-800-
0206
8 31 sq. ft. 74" 250 96" 425
6.0 kW Heater
1712-600-
0206
6 21 sq. ft. 74" 175 96"
AMPS
Light
Circuit
Supply
4.5 kW Heater
1712-450-
0206
4.5 12 sq. ft. 74" 100 96" 210
S
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N
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e
1
B
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w
HEATER
MODEL /
Product
Number KW
MINIMUM ROOM MAXIMUM ROOM
PHASE VAC
DIAGRAM 1
MOUNTING BRACKET LOCATION AND MINIMUM DISTANCE TO COMBUSTIBLE MATERIAL
Page 2
Temperature
2"
Sensor
11-5/8"
6"
6"
21"
11"
4"
Min.
3" Min
Use the long screws in the upper holes of the mounting bracket
Recheck your distances from the heater to combustible materials to be sure you have the proper minimum distances.
Screws
13½”
4”
44"
(Upper Bench)
Minimum
2"
1"
Guard
Rail
18½"
High Limit Control
OBSERVING MINIMUM DISTANCES IS REQUIRED TO REDUCE THE RISK OF
74"
Minimum
NOTE 1: Use separate 120 volt branch circuit protected for 15 amps if control switch is to be used for lighting.
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DIAGRAM 2
INSTALLATION AND OPERATING INSTRUCTIONS
Page 3
SECTION 2: MOUNTING OF SAUNA HEATER
HANGING THE HEATER Using the template provided, drill four 9/64" holes to fasten the heater to the wall. Install two ¼" x 1 ½" hex head lag screws (supplied with the heater) into the upper two holes. Tighten these screws until their heads are about 1/8" from the wall surface. The screws must be threaded through the wall into a framing member or backing board to support the heater weight. Hang the heater on the two upper screws. Locate the two ¼" x 1" hex head lag screws (supplied with the heater) then install them into the two lower mounting holes. Tighten to lock the heater in place. See Diagram 1 for the heater location details and the necessary clearances to combustible materials.
SECTION 3: PLACING OF ROCKS (SEE DIAGRAM #10)
The rocks supplied with the heater have been chosen to provide the best heater performance. Use of any other type of rock may void the heaters warranty. Never operate the heater without rocks in place! Rinse the rocks with water before placing in the heater. Carefully place the rocks loosely so that the air can circulate through the heater. Packing the rocks too tightly may cause the heater high limit switch to trip. The rocks must fully cover the heating elements. Attach the guard with the screws provided.
SECTION 4: ELECTRICAL HOOK-UP
Electrical installation must be made by a licensed electrician in accordance with the National Electrical Code and local regulations.
Remove the screws from the left and right sides of the electrical box. Remove the painted trim piece from the front of the box. Route the feed wires through the holes provided in the bottom of the heater and connect the wires to the terminal block. To determine the correct wire size, refer to Diagram 2. Use copper supply wire only, suitable for minimum 90 degrees C. The heater must be grounded! See Diagram 6 for proper connections.
SECTION 5: TEMPERATURE SENSOR
WARNING
Fire sprinkler systems used
inside any sauna room should
be properly rated for sauna
room temperatures.
Do not pour chlorinated pool
or spa water on heater.
Excessive water use on heater
may cause damage and void
warranty.
Electric Shock Hazard - High
voltage exists within this
equipment. There are no user
serviceable parts in this
equipment. All installation
and service to this equipment
should be performed by
qualied licensed personnel
in accordance with local and
national codes.
Do not construct sauna room
so as to restrict air ow
through the bottom of the
heater.
Packing the rocks too tightly
may cause the heater high
limit switch to trip.
Feed the "low voltage" sensor wire from the sensor to the T1 control location. Sensor wire must be routed completely separate (as per low voltage electrical wiring codes) from any wiring carrying over 50 volts. It may be necessary to drill holes to string the wire through the studs or ceiling joists. Route the wire to T1 controller and connect to the control connection. Mount sensor to nished wall 2" from the ceiling directly above the heater using two (2) screws (provided) as shown in diagrams 1, 3 & 5.
SECTION 6: HEATER SCREEN (GUARD RAIL)
Install a wooden heater guard to prevent the sauna bather from accidentally touching the sauna heater. Install the heater guard rail with the dimensions shown in Diagram 1 & 8.
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INSTALLATION AND OPERATING INSTRUCTIONS
Sensor protective cover. Locate top of sensor 2" from ceiling and directly above of heater.
Heater Input Power
Minimum ceiling spacing.
15' Low Voltage Ethernet
cable provided with control.
tongue and groove
2x4 supports
T1 Control
Sensor Wire
Light Output Power
Light Input Power
Page 4
DIAGRAM 3
DIAGRAM 4
Diagram 4 was intentially left blank.
DIAGRAM 5
Back of sensor
Insert screwdriver tip here to unsnap sensor cover from sensor. Note vertical orientation of cover before removing.
DIAGRAM 5, continued
2" from ceiling to top of sensor and centered above the heater.
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INSTALLATION AND OPERATING INSTRUCTIONS
DIAGRAM 6
Single Phase Wiring Diagram Color Code
Page 5
Heater Models 1712-450-0206 4.5 kW 1712-600-0206 6.0 kW 1712-800-0206 8.0 kW
2 4 6 8 A2
Contactor
1 3 5 7 A1
Front Element
Middle Element
Back Element
RB-5 PC B
Trans­former
X1 X2 X3 X5 X7
X4 X6 X8
K6 K3 K8
P1 P2 P3
1 2
3
High Limit
11 12 13 14 15 16
K2
X11 X12
T1 Control
Pad
1601-27
2 3
11 = orange/white 12 = orange 13 = green/white 14 = blue 15 = blue/white 16 = green
11 = 12 VDC 12 = 0 VDC 13 = K6 (Back Element) 14 = K3 (Middle Element) 15 = K8 (Front Element) 16 = K2 (Light)
3 step thermostat K8 turns off at - 2c of set point K3 turns off at set point K6 turns off at +2c of set point
Sensor
1
GND
Single Phase Connections
GND
1
2 3
L1
L2
4 5
6
Note - Heating elements are voltage specific for 208 volts or 240 volts.
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Testing Procedure Lead 12 to 13
H N N H
3
2
4 5
6
= 0 VDC (relay closed) = 12 VDC (relay open)
Lead 12 to 14 = 0 VDC (relay closed) = 12 VDC (relay open)
Lead 12 to 15 = 0 VDC (relay closed) = 12 VDC (relay open)
Lead 12 to 16 = 0 VDC (relay closed) = 12 VDC (relay open)
Three Phase Connections
GND
1
2 3
L1
L2
4 5
L3
6
Pig Tail Copper Jumper
Field Wiring
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INSTALLATION AND OPERATING INSTRUCTIONS
DIAGRAM 6
Three Phase Wiring Diagram Color Code
Page 6
Heater Models 1712-450-0206 4.5 kW 1712-600-0206 6.0 kW 1712-800-0206 8.0 kW
2 4 6 8 A2
Contactor
1 3 5 7 A1
Front Element
Middle Element
Back Element
RB-5 PC B
Trans­former
X1 X2 X3 X5 X7
X4 X6 X8
K6 K3 K8
P1 P2 P3
1 2
3
High Limit
11 12 13 14 15 16
K2
X11 X12
T1 Control
Pad
1601-27
2 3
11 = orange/white 12 = orange 13 = green/white 14 = blue 15 = blue/white 16 = green
11 = 12 VDC 12 = 0 VDC 13 = K6 (Back Element) 14 = K3 (Middle Element) 15 = K8 (Front Element) 16 = K2 (Light)
3 step thermostat K8 turns off at - 2c of set point K3 turns off at set point K6 turns off at +2c of set point
Sensor
1
GND
Single Phase Connections
GND
1
2 3
L1
L2
4 5
6
Note - Heating elements are voltage specific for 208 volts or 240 volts.
4211-861-G 10-12-16 7013545 314 SKSM 211 B
Testing Procedure Lead 12 to 13
H N N H
3
2
4
6
5
= 0 VDC (relay closed) = 12 VDC (relay open)
Lead 12 to 14 = 0 VDC (relay closed) = 12 VDC (relay open)
Lead 12 to 15 = 0 VDC (relay closed) = 12 VDC (relay open)
Lead 12 to 16 = 0 VDC (relay closed) = 12 VDC (relay open)
Three Phase Connections
GND
1
2 3
L1
L2
4 5
L3
6
Pig Tail Copper Jumper
Field Wiring
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INSTALLATION AND OPERATING INSTRUCTIONS
Page 7
SECTION 7: T1 CONTROL INSTALLATION & OPERATION
INSTALLATION ROUGH IN: Place T1 inside or outside the sauna room. If T1 control is installed inside a sauna room, the top of the unit cannot be higher than 35 inches above oor.
String low voltage cable through 1" holes in the wall studs or ceiling joists from the switch location to the heater. Do not use staples to secure the low voltage cable it may damage the cable! Connect the control wires to the wires in the wall with the quick couplers. Insert the extra length of wire in the wall.
Remove the adhesive tape from the back of the the T1 Control, place the control so the hole for the retainer screw is facing downwards, insert control into the wall and press the contol to the mounting surface.
Power Icon
Timer Icon
Heat Indicator
Home Icon
Back Arrrow Icon
Temperature Icon
Settings Icon
Light Indicator
Time Delay Indicator
Up Arrow Icon
Light On/Off Icon
Ok Icon
WARNING
Do not locate benches over heater. Minimum clearance of ceiling above heater 44".
Minimum clearance from
heater to wooden surfaces
(benches, side walls, heater
fence etc.) 2 inches.
Mounting brackets supplied.
Provides proper clearance
from wall behind heater.
Use only copper wire of the
size and type indicated in the
Heater Specication Chart
and the temperature rating
indicated on the heater
junction box.
All heaters and controls must
be grounded per NEC to
prevent electrical shock in
case of unit failure.
Electrical outlets or
receptacle must not be
installed in a sauna room.
Down Arrow Icon
CONTROL OPERATION: HOME SCREEN: Allows the user to access to time, temperature and other settings.
BACK ARROW: Allows the user to go back on level in the program.
TURN ON LIGHT: Press the "light bulb" icon once to turn on and press again to turn off. (Usage of light control is optional)
SET CLOCK: Move your hand in front of the screen. Press "Home" icon and down" arrow until "SETTINGS" is on screen, press OK. Press "down" arrow until "SET TIME" is on screen, press OK.
SET TEMPERATURE: Move your hand in front of the screen. Press "down" arrow until "TEMPERATURE" is on screen, press OK. Press and hold the up or down arrow until the desired temperature is on screen, press OK.
4211-861-G 10-12-16 7013545 314 SKSM 211 B
A guardrail or fence is
required around the heater to
prevent burns from accidental contact.
INSTALLATION AND OPERATING INSTRUCTIONS
SECTION 7: OPERATION, Continued
Page 8
SET TIME OF BATH: (Defaulted to the maximum of 1 hour) Move your hand in front of the screen. Press "down" arrow until "TIMER" is on screen, press OK. "BATH TIME LIMIT" will appear and press OK. Press up or down arrow to set correct number, press "OK" to advance to next number for desired time to start to heat the sauna. Press "OK" to accept bath time and press "HOME" icon.
START HEAT IMMEDIATELY: Ensure the "clock" icon is not displayed on screen. Press "Home" icon and press "OK". System will start immediately. The "ON/OFF" icon will display indicating the system is heating. After 10 seconds the control will display program settings with the room temperature or press the "BACK ARROW" to display program settings.
TIME DELAY START TIME: Move your hand in front of the screen. Press "down" arrow until "TIMER" is on screen, press OK. Press "down" arrow until "START TIME" is on screen, press OK. Press up or down arrow to set correct number, press "OK" to advance to next number for desired time to start to heat the sauna. Press "OK" to accept time and a clock will display on screen.
TIME DELAY DEACTIVATE: Move your hand in front of the screen. Press "down" arrow until "TIMER" is on screen, press OK. Press "down" arrow until "DEACTIVATE" is on screen, press OK. A clock will disappear from the screen.
SECTION 8: HIGH LIMIT CONTROL (RESET BUTTON)
The sauna heater has a built-in high limit control, which automatically turns off the heater if the temperature inside in the sauna room rises to an abnormally high level.
Shower
Sauna (10 - 15 min.)
Shower or swim
To restart the heater, let the heater cool, then push the reset button on the bottom of the heater, see Diagram 1. If the high limit continually shuts off the heater, refer to Section 14 for Troubleshooting.
SECTION 9: HOW TO TAKE A SAUNA
• When taking a sauna, allow time to relax completely.
• Remove clothing and jewelry...if required, wear a towel loosely.
• After 10 minutes or when perspiration begins, leave sauna and relax in dressing area...follow with a cool shower.
• Cooling time should equal time spent in sauna. Enter sauna room again and stay 5 or 10 minutes.
• Repeat the cycle 2 or 3 times; end with a brisk shower...rinse in cool water.
• Dress when completely dry and perspiration has stopped.
• Some sauna bathers enjoy the soothing effect of steam by splashing water on the heated sauna rocks. Use only one dipper full (approx. ½ cup) at a time and keep clear of the steam as it rises off the rocks.
• Do not smoke, exercise or drink alcoholic beverages in the sauna room.
• Do not pour chlorinated pool or spa water on the heater or corrosion damage may result.
Rest (10 - 15 min.)
Relax with juice or water
You liked it?
Do it once again and
you will feel great.
4211-861-G 10-12-16 7013545 314 SKSM 211 B
INSTALLATION AND OPERATING INSTRUCTIONS
Page 9
DIAGRAM 7
TYPICAL PRE-CUT WALL CONSTRUCTION
2x4" framing
1/2" wallboard
berglass insulation
foil vapor barrier
T&G soft wood
1/2" wallboard
DIAGRAM 8
HEATER SCREEN (GUARD RAIL)
Minimum Dimensions
DIAGRAM 9
VENTILATION
Locate vent under the top bench
DIAGRAM 10
a. Loosely place rocks between the elements so air ow is not restricted.
High Limit Sensor
Wall Bracket
b. Rocks must be placed between the elements and the wall of the rock compartment.
c. Loosely cover the tops of all elements a minimum of 2" to 3".
Rock Grate
1. Put smaller rocks in rst around the outer perimeter of the heating chamber.
2. Completely ll all four sections (front, 2 center sections between elements, and back).
3. In the outer sections, use smaller rocks placed more tightly (see note b).
4. Place rocks loosely in the center 2 sections (see note a).
5. Be sure rocks completely cover the elements (see note c).
6. Loosely cover the tops of all elements a minimum of 2” to 3”.
Incorrect Placement of Rocks
Rocks between the front element and the outer wall will reduce cycling of the heater.
4211-861-G 10-12-16 7013545 314 SKSM 211 B
INSTALLATION AND OPERATING INSTRUCTIONS
Page 10
SECTION 10: WARNING PLACARDS
Two metal placards are included in the Installation Instruction Envelope packaged with every Sauna Heater. The CAUTION placard must be attached to the interior wall of the sauna room directly above the heater where it is visible to the bather. The WARNING placard must be attached to the door of the sauna room.
SECTION 11: ROOM CONSTRUCTION
For safety and reliability, the following rules must be addressed.
• No permanent locking or latch system is to be used on the sauna door. • Acceptable door ttings are: magnetic catches, friction catches, spring or gravity loaded closures. The door must always open outwards.
• No shower may be installed in a sauna room.
• No electrical receptacle shall be installed inside the sauna room.
• The enclosed WARNING: Reduce the risk of overheating … warning plate must be mounted on or alongside the door outside the sauna room at about eye level.
• The enclosed CAUTION: Reduce the risk of re … caution plate must be mounted on the interior wall above the heater.
• The heater should not be operated without its container properly lled with rocks and the rock guard in place.
• If an intercom speaker is installed, it should be away from the heater and as close to the oor as possible.
• If a room light is installed, it should be a surface mounted bracket type. Wall mounted lights should be about 70" above the oor. Ceiling mounted lights should be of an approved type with a junction box that is remote to the xture itself. Use only a xture that uses A.F. or xture type internal wiring. A 60 watt bulb should provide sufcient lighting.
• Fire sprinkler systems installed inside any sauna room should be properly rated for sauna room temperatures.
• Always mount the heater according to these installation instructions.
SECTION 12: VENTILATION
WARNING
The "CAUTION" and
"WARNING" placards must be
mounted in accordance with
Section 10.
For safety purpose sauna
door must open out and not
lock.
Never use a wood stain, seal or preservative on the inside
of your sauna room.
Light xtures get very hot
during operation. Locate
light xture where it will not
be a burn hazard.
VENTILATION In a sauna, the air should be changed about 6 times an hour. This can be achieved by making a vent opening (fresh air inlet) in the sauna wall directly below the heater. The air outlet must be lower than the upper benches, as far as possible from the heater and about two feet higher than the fresh air inlet vent, See Diagram 9. It is recommended that ventilation openings meet the requirements of UL Specication 875. The minimum opening should be determined using one of the following formulas: For R< 31, V ³ 9.3, For R ³ 31, V ³ 0.3R where R = the oor area of the room in square feet and V = the minimum vent size in square inches
4211-861-G 10-12-16 7013545 314 SKSM 211 B
INSTALLATION AND OPERATING INSTRUCTIONS
Page 11
SECTION 13: MAINTENANCE
The sauna, like a bathroom, should be kept clean and odor free.
Towels or mats should always be used on benches and oor as perspiration otherwise penetrates the soft wood.
Air out the sauna often by keeping the door and vents open when the sauna is not in use. Saunas that are in daily use should be washed down at least once a week to keep them clean and the air fresh. Duckboard should be removed from the sauna, the sauna oor mopped and dried in a conventional manner, and the duckboard thoroughly scrubbed and dried before returning to the sauna room. The sauna heater should be wiped down occasionally with a damp cloth to remove lint and dust. The rocks should be removed once a year for cleaning and small or crumbled rocks replaced.
To clean and remove perspiration stains, use soap or detergent in warm water, best applied with a scrub brush. Badly soiled surfaces may require sanding. Sand paper wrapped around a wooden block works well.
Benches and supporting structure must be inspected annually for potential deterioration due to age, dry rot or abuse. Any boards with signs of deteriorations should be replaced immediately to avoid possible injury.
SECTION 14: TROUBLESHOOTING
Control will Run but No Heat - Press (reset) the high limit switch on the bottom of heater.
Slow Heat Time or High Limit Tripping - Check rock placement, they will break down over time and reduce the air ow in the heater. Refer to Diagram 10 for proper rock installation. Discard all rocks under the size of 2" peices. Call the number below to order more rocks if needed.
For troubleshooting or service questions call 1-888-780-4427 and ask to speak with service. Prior to calling, please have the Model and Type number available. You may also email us at
techsupport@tyloheloinc.com
4211-861-G 10-12-16 7013545 314 SKSM 211 B
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