Tyco Fire Product CB800 Installation Instructions Manual

Grinnell Mechanical Products
Marking
Fine Setting Scale
Display Display
Model CB800 Circuit Balancing Valve
Installation Instructions
GRINNELL CB800 Circuit Balancing Valves are designed for installation in hot water heating and chilled water air conditioning systems and serve to achieve a hydronic balance between the various circuits of the system.
These installation instructions are designed for the Grooved, Flanged, Threaded, and Soldered type Circuit Balancing Valves.
General Instructions
Always read and understand the in­structions. Never remove any piping component without verifying that the system is depressurized and drained.
It is the designer’s responsibility to se­lect products suitable for the intend­ed service and to ensure that pressure ratings and performance data are not exceeded.
It is recommended that the valve be installed in the return line.
Install the valve with the flow in the same direction as the arrow cast in the body.
Valve must be installed with a mini­mum of 3D (3 x nominal pipe diam­eter) of straight pipe in the upstream side.
Valve may be installed in the vertical or horizontal position, with the hand­wheel up, down or on the side.
Presetting:
The required preset value can be ob­tained by referencing the flow chart for the appropriate size of valve. (See reference documents on www.grin­nell.com) Following the steps below, adjust the basic and fine adjustment scale on the handwheel to match the selected presetting.
Step 1. The preset value of the valve is adjusted with the handwheel (See Figure 1 or 2).
Step 2. Turn the handwheel so that the arrow on the sliding indicator matches the basic adjustment value.
Sliding Indicator
Basic Setting Scale (Longitudinal Scale)
One complete turn of the handwheel adjusts the indicator one full position.
The fine setting is displayed in the scale under the handwheel and in­dicates 1/10th of a turn of the handwheel.
Step 3. With the valve open to the preset value, use a small screwdriver and gently pry the cover plug out of the hand-wheel. Using a 3 mm Allen key for the 1/2 to 2 inch, 4 mm Allen key for the 2-1/2 to 6 inch, or a 10 mm screwdriver for the 8 to 12 inch, insert the tool into the screw (see Figure 1 or
2) and turn clockwise until tight. This will lock the hand-wheel so that the valve can not be opened beyond the preset value. The hand-wheel may still be turned to the closed position. Re­place the cover plug.
Repositioning the Handwheel
Depending on the position of the valve in the system, it may be desirable to move the 1/2 inch to 6 inch handwheel and adjustment scales to make it eas­ier to read.
Step 1. Ensure the valve is closed and the adjustment scale is set at 0.
Step 2. Use a small screwdriver and gently pry the cover plug out of the hand-wheel.
Step 3. Use a 12 mm socket for the 1/2 inch to 2 inch handwheel and 6 mm Allen key for the 2-1/2 inch to 6 inch handwheel to remove the Allen screw (See Figure 1).
Worldwide
Contacts
(Peripheral Scale)
Handwheel
Screw
Hole For Sealing Wire
1/2 inch to 6 inch
handwheel Presetting and rePositioning
Cover Plug
Hole For Sealing Wire
Figure 1
1/10th of a turn
handwheel Presetting
www.grinnell.com
Allen Wrench
complete turns
Lead
seal
8 inch to 12 inch
and rePositioning
Cover
plug
Figure 2
Handwheel
Handwheel
Page 1 of 2 AUGUST 2012 G988
Page 2 of 2 G988
Guide
Step 4. Gently pull the handwheel up and remove it from the valve spindle.
Step 5. Reposition the handwheel so that the adjustment scale is visible and slide the handwheel down on the spindle.
Step 6. Replace the screw and tighten.
Step 7. Replace the cover plug.
Protecting the Setting
A sealing wire may be threaded through the hole in the handwheel (See Figure 2 or 3) and the lead seal to be fixed to prevent tampering of the setting.
Locking the Handwheel
Locking 1/2 Inch to 6 Inch Handwheel
The hand wheel can be locked in any position. Slide the enclosed clip into the cut-out in the hand wheel between the guides (See Figure 3), making sure it locates into the sliding indicator. At­tach the lead seal wire through the hole in the clip then through the hole in the side of the hand wheel. Ensure the sealing wire is fitted tightly, then crimp the seal.
Reference Documents
For more details, refer to the Instruc­tion Handbook IH-4500 and Technical Data Sheet G450.
Lead
Clip
Protecting and locking
Locking 8 Inch to 14 Inch Handwheel
The handwheel can be locked in any position (1/10th of a turn) by removing the existing cover plug and replacing it with a special one. The sealing wire is fitted through the hole in the hand­wheel and a Lead Seal is fitted (See Figure 2).
NOTICE
For presetting and fine adjustment of the flow volume, use the Grinnell Model MC2 flow computing hand held Differential Measuring Computer.
Copyright © 2012 Tyco Fire Products, LP. All rights reserved.
Figure 3
the handwheel
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Seal
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