TYAN FT48 B7025 Service Manual

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TYAN
FT48
B7025
Service Engineer’s Manual
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PREFACE
Copyright
This publication, including all photographs, illustrations, and software, is protected under international copyright laws, with all rights reserved. Neither this manual, nor any material contained herein, may be reproduced without written consent of manufacturer.
Copyright 2009 MiTAC International Corporation. All rights reserved. TYAN® is a registered trademark of MiTAC International Corporation.
Version 1.00
Disclaimer
Information contained in this document is furnished by MiTAC Computer Corporation and has been reviewed for accuracy and reliability prior to
printing. TYAN
®
assumes no liability whatsoever, and disclaims any
express or implied warranty, relating to sale and/or use of TYAN® products including liability or warranties relating to fitness for a partic ular purpose or
merchantability. TYAN
®
retains the right to make changes to produce
descriptions and/or specifications at any time, without notice. In no event will TYAN
®
be held liable for any direct or indirect, incidental or consequential damage, loss of use, loss of data or other malady resulting from errors or inaccuracies of information contained in this document.
Trademark Recognition
All registered and unregistered trademarks and company names contai n-
-ed in this manual are property of their respective owners including, but not limited to the following.
TYAN® is a trademark of MiTAC Computer Corporation Intel
®
is a trademark of Intel® Corporation.
AMI
®
, AMIBIOS® and combinations thereof are trademarks of AMI Technologies. Microsoft®, Windows® are trademarks of Microsoft Corporation. Winbond
®
is a trademark of Winbond Electronics Corporation.
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Federal Communication Commission (FCC)
Notice for the USA
Compliance Information Statement (Declaration of Conformity Procedure) DoC FCC Part 15: This device complies with part 15 of the FCC Rules
Operation is subject to the following conditions:
1) This device may not cause harmful interference;
2) This device must accept any interference received including interference that may cause undesired operation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning the equipment off and on, the user is encouraged to try one or more of the following measures:
– Reorient or relocate the receiving antenna. – Increase the separation between the equipment and the receiv er. – Plug the equipment into an outlet on a circuit different from that of
the receiver.
Consult the dealer on an experienced radio/television technician for help.
Notice for Canada
This apparatus complies with the Class A lim its for radio i nterference as specified in the Canadian Department of Communications Radio Interference Regulations. (Cet appareil est conforme aux norms de Classe A d’interference radio tel que specifie par le Ministere Canadi en des Communications dans les reglements d’ineteference radio.)
Notice for Europe (CE Mark) This product is in conformity with the Council Directive 89/336/EEC, 92/31/EEC (EMC).
CAUTION: Lithium battery included with this board. Do not puncture, mutilate, or dispose of battery in fire. There will be danger of explosion if battery is incorrectly replaced. Replace only with the same or equival en t type recommended by manufacturer. Dispose of used battery accordin g to manufacturer instructions and in accordance with your local regulatio-
-ns.
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About this Manual
This manual provides you with instructions on installing your
TYAN
®
GT20. This Manual is intended for experienced users and
integrators with hardware knowledge of personal computers. This manual consists of the following parts:
Chapter1:
Provides an introduction to the FT48-B7025 bare-
-bones, standard parts list, describes the external components, gives a table of key components, and provides block diagram of the system.
Chapter2:
Covers procedures on installing the CPU, memory modules and hard drives.
Chapter3:
Covers removal and replacement procedures for pre-installed components.
Appendix:
List the BIOS differences, cable connection and FRU part tables for reference of system setup, and technical support
in case a problem arises with your
system.
For information on the motherboard, please refer to the attached motherboard user’s manual. You can find the detailed descripti-
-on about jumper and BIOS settings from the motherboard man-
-ual.
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SAFETY INFORMATION
Before installing and using FT48-B7025, take note of the following precautions:
·Read all instructions carefully.
·Do not place the unit on an unstable surface, cart, or stand.
·Do not block the slots and opening on the unit, which are provided for
ventilation.
·Only use the power source indicated on the marking label. If you are not sure, contact the power company.
·The unit uses a three-wire ground cable, which is equipped with a third pin to ground the unit and prevent electric shock. Do not defeat the pur-
-pose of this pin. If you outlet does not support this kind of plug, contact
your electrician to replace your obsolete outlet.
·Do not place anything on the power cord. Place th e p o wer cord where i t will not be in the way of foot traffic.
·Follow all warnings and cautions in this manual and on the unit case.
·Do not push objects in the ventilation slots as they may touch high volta-
-ge components and result in shock and damage to the components.
·When replacing parts, ensure that you use parts specified by the manuf-
-acturer.
·When service or repairs have been done, perform routine safety checks to verify that the system is operating correctly.
·Avoid using the system near water, in direct sunlight, or near a heating device.
·Cover the unit when not in use.
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Table of Contents
Chapter 1: Overview.........................................................................9
1.1 About the TYAN FT48-B7025...................................................9
1.2 Product Models.........................................................................9
1.2 Product Models.......................................................................10
1.3 Features.................................................................................. 11
1.4 Standard Parts List.................................................................14
1.4.1 Box Contents...................................................................14
1.4.2 Accessories .....................................................................16
1.5 Optional Parts.........................................................................17
1.6 About the Product...................................................................18
1.6.1 System Front View...........................................................18
1.6.2 System Rear View...........................................................18
1.6.3 LED Definitions................................................................19
1.6.4 Motherboard (S7025) Layout...........................................21
1.6.5 Jumpers & Connectors.................................................... 22
1.6.6 System Block Diagram .................................................... 23
1.6.7 Internal View....................................................................24
Chapter 2: Setting Up.....................................................................25
2.0.1 Before you Begin............................................................. 25
2.0.2 Work Area........................................................................25
2.0.3 Tools................................................................................25
2.0.4 Precautions......................................................................26
2.1 Installing Motherboard Components.......................................27
2.1.1 Removing the Chassis Cover..........................................27
2.1.2 Installing the CPU and Heatsink......................................28
2.1.3 Installing the Memory.......................................................30
2.1.4 Installing the PCI-E Cards...............................................33
2.2 Installing Hard Drives..............................................................35
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2.3 Rack Mounting........................................................................37
2.3.1 Installing the Server in a Rack.........................................37
2.4 Opening the Chassis Front Bezel...........................................41
Chapter 3: Replacing Pre-Installed Components ........................43
3.1 Introduction.............................................................................43
3.2 Disassembly Flowchart........................................................... 43
3.3 Removing the Cover...............................................................44
3.4 Replacing the System Fan and Fan Board ............................44
3.4.1 M1014 Fan Board Features.............................................46
3.4.2 M1014 Fan Board Connector Pin Definition....................47
3.5 Replacing M1216-P SATA/SAS Backplane ........................... 48
3.5.1 M1216-P SATA/SAS Backplane Features ......................49
3.5.2 M1216-P Connector Pin Definition...................................50
3.6 Replacing the Front Panel Control Board...............................50
3.6.1 M1018 LED Control Board Features...............................52
3.6.2 M1018 LED Control Board Connector Pin Definition ...... 53
3.7 Replacing Power Supply and M7025 PDB............................. 54
3.7.1 Replacing Power Supply .................................................54
3.7.2 Replacing M7025 Power Distribution Board....................54
3.7.3 M7025 Power Distribution Board Features .....................57
3.7.4 M7025 PDB Connector Pin Definition .............................58
3.8 Replacing S7025 System Board.............................................60
Appendix I: Cable Connection Tables ..........................................61
Appendix II: FRU Parts Table ........................................................63
Appendix III: Technical Support....................................................65
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Chapter 1: Overview
1.1 About the TYAN FT48-B7025
Congratulations on your purchase of the TYAN® FT48-B7025, a highly optimized rack-mountable 4U barebone system. FT48-B7025 is designed
to support dual Intel
®
Nehalem-EP/Nehalem-WS 2S processors and up
to 6 channels with 18 DDR3 DIMMs, providing a rich feature set and incredible performance. Leveraging advanced technology from Intel
®
, FT48-B7025 server system is capable of of fering scalable 32 and 64-bit computing, high-bandwidth memory design, and lightning-f ast PCI-E bus implementation. FT48-B7025 not only enpowers your company in today’s demanding IT environment but also offers a smooth path for future application usage.
FT48-B7025 uses rack-mountable 4U chassis featuring a robust structure and a solid mechanical enclosure. All of this provides FT48-B7025 the power and flexibility to meet the needs of nearly any server application.
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1.2 Product Models
Model HDD Bays Power supply
B7025F48W4H
(4) 3.5" Hot-Swap HDD Bays; Extra (4) hot-swap trays available for add-on
ERP1U hot-swap / (2+0)
B7025F48W8HR
(8) 3.5" Hot-Swap HDD Bays;
ERP1U hot-swap / (2+1)
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1.3 Features
TYAN FT48-B7025 (B7025F48W4H / B7025F48W8HR (BTO))
Form Factor 4U Rack mount Chassis Model FT48 Dimension (H x W x D) 6.9" x 16.7" x 27.6" (176 x 425 x 700mm) Motherboard S7025WAGM2NR-B
System
Gross Weight 46.8 kg Buttons (1) RST / (1) ID / (1) PWR / (1) NMI
LEDs
(1) Power / (1) ID / (2) LAN / (1) HDD (1) Warning
Front Panel
I/O Ports (2) USB ports
Type / QTY
3.5" Hot-Swap / (4) Extra (4) hot-swap trays available for adding-on
External Drive Bay
Supported HDD Interface
SAS 3.0Gb/s
System Cooling Configuration
FAN (3) 12cm fans
Type
ERP1U swappable / (2+0) (B7025F48W4H), ERP1U hot-swap / (2+1) (B7025F48W8HR)
Input Range Full-range AC(100-240V) Frequency 47 - 63 Hertz Output Watts 1,300 Watts (2x 650W)
Power Supply
Efficiency PFC / 80-plus Supported CPU
Series
Intel® Xeon® processor 5500 series
Socket Type / QTY LGA1366 / (2) Thermal Design
Power (TDP) wattage
Max. up to 95W
Processor
System Bus
Up to 4.8/ 5.86/ 6.4GT/s with Intel Quick Path Interconnect (QPI) support
Chipset Chipset (2) Intel 5520 / ICH10R
Supported DIMM QTY (4+4) DIMM slots DIMM Type / Speed DDR3 800/1066/1333 RDIMM/UDIMM Capacity Up to 64GB RDIMM / 32GB UDIMM Memory channel 6 Channels (3 Channels per CPU)
Memory
Memory voltage 1.5V
PCI-E
(4) FH/FL PCI-E Gen.2 x16 slots (1) FH/FL PCI-E Gen.2 x8 slot (w/ x4 link) (1) FH/FL PCI-E Gen.2 x4 slot
Expansion Slots
PCI (1) FH/FL PCI 32/33MHz slot Port QTY (2)
LAN
Controller Intel 82574L
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Controller LSI SAS1068E Speed 3.0 Gb/s
SAS
RAID RAID 0/1/1E (LSI Integrated RAID) Controller ICH10R Speed 3.0 Gb/s
Storage
SATA
RAID RAID 0/1/10/5 (Intel® Matrix RAID) Connector type D-Sub 15-pin Resolution 1600x1200@60Hz
Graphic
Chipset Aspeed AST2050 Chipset Realtek ALC262
Audio
Feature HDA 2.0 spec. complaint Chipset Infineon SLB9635
TPM
Version TPM v1.2 USB
(7) USB2.0 ports (4 at rear, 2 at front, 1 type A onboard)
COM (1) DB-9 port VGA (1) D-Sub 15-pin VGA port
Input /Output
RJ-45 (2) GbE ports Chipset Winbond W83793G
Voltage
Monitors voltage for CPU, memory, chipset & power supply
Temperature
Monitors temperature for CPU & system environment
LED (On system front panel)
Fan fail LED indicator Over temperature warning indicator
System Monitoring
Others Watchdog timer support Onboard Chipset Onboard Aspeed AST2050
AST2050 IPMI Feature
IPMI 2.0 compliant baseboard management controller (BMC) BIOS update USB 2.0 virtual hub
Server Management
AST2050 iKVM Feature
24-bit high quality video compression Dual 10/100 Mb/s MAC interfaces
Brand / ROM size AMI / 4MB
BIOS
Feature
Plug and Play (PnP) PCI2.3 /WfM2.0 /SMBIOS2.3 /PXE boot ACPI 2.0 power management Power on mode after power recovery User-configurable H/W monitoring Auto-configurable of hard disk types Multiple boot options
Operating System
OS supported list Please refer to our OS supported list. FCC (DoC) Class A
Regulation
CE (DoC) Yes
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Operating Temp. 10° C ~ 35° C (50° F~ 95° F) Non-operating Temp. - 40° C ~ 70° C (-40° F ~ 158° F)
Operating Environment
In/Non-operating Humidity
90%, non-condensing at 35° C
RoHS RoHS 6/6 Complaint Yes
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1.4 Standard Parts List
This section describes FT48-B7025 package contents and accessories. Open the box carefully and ensure that all components ar e present and undamaged. The product should arrive packaged as illustrated below.
1.4.1 Box Contents
Component Description
4U FT48 Chassis
MAIN BOARD,S7025WAGM2NR-B
650W,PowerSupply, DeltaDPS-650JB B
120X120X38MM FAN,12V, 4800RPM, Delta 4-pin
Front Panel board, Antrada
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SAS Backplane board, 4-port,Antrada
PWR Backplane board (R02)
FAN control board, Antrada
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1.4.2 Accessories
If any items are missing or appear damaged, contact your retailer or browse to TYAN’s website for service: http://www.tyan.com The web site also provides information of other TYAN
®
products, as
well as FAQs, compatibility lists, BIOS settings, etc.
1 x TYAN®
Motherboard Drive CD
2 x Heatsinks
HDD Screws
Power Cables
Left to right: Europe, US
Mounting Ears &
Screws
Barebone Manual &
Mainboard Manual
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Rail Kit
Rail with Bracket x 2 Screw Sack
1.5 Optional Parts
Item
Model
Number
Picture QTY Description
3.5'' HDD TRAY CHDT-0130
4 3.5'' EXTERNAL HDD TRAY
5.25'' Dummy DVD-ROM
CHDT-0100
3 5.25'' Dummy CD-ROM Tray Assy
PSU CPSU-0330 1
650W,Power Supply, Delta DPS-650JB B
SAS backplane M1216-P
1
SAS Backplane board, 4-port,
A
ntrada
Mini-SAS Cable CCBL-067W 1
CABLE ASSY;SAS CABLE,SHORT MINI-SAS 36P/SATA 4X7P 180°, L=500MM
HDD BP PWR
Cable
CCBL-1094
1
CABLE ASSY;HDD BP PWR CABLE, 2*2P, P4.2/B4P(F),P5.08/ B4P(F),P5.08, L=550+50MM
DVD-ROM SATA
PWR Cable
CCBL-1095
1
CABLE ASSY;HDD BP PWR CABLE,B4P(M), P4.2/B4P(F), P4.2/5P, P3.81/5P, P3.81/5P, P3.81, L=50/500+80+80MM
DVD-ROM B4P
PWR Cable
CCBL-1096
1
CABLE ASSY;HDD BP PWR CABLE,B4P(M),P4.2/B4P(F),P4.2/ B4P(F),P4.2/B4P(F),P4.2/B4P(F), P4.2, L=50/500+80+80MM
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1.6 About the Product
The following views show you the product.
1.6.1 System Front View
1.6.2 System Rear View
Hot-swap HDD Bays
LED control panel
Power Button
Reset Button
NMI Button
ID LED
LAN2 LED LAN1 LED
HDD LED
Warning LED
Power LED
ID Button
USB Ports
3 * 5.25 inch device bays
Expansion slots
Power Supply
USB Ports
VGA and COM Ports
Thumb Screw for MB Tray
LAN1(L)/LAN2(R
)
Thumb Screw for top cover
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1.6.3 LED Definitions Front Panel
LED State Color Description
Green On Power on
Power LED
---- Off Power off Green Blinking HDD access activity
HDD LED
---- Off No disk activity Green Blinking LAN Accessing
LAN1/LAN2 Activity
---- Off No LAN link Red On
Fan failure/ Over temperature/ Voltage failure
Warning LED
---- Off Normal
ID LED
LED State Color Description
On Blue System identified
ID LED
Off Off System not identified
Note: Press ID button when the system is AC (Alternating Current) on, then ID LED will show the system is identified with emitting blue light. Users from remote site could also activate ID LED by input a few commands in IPMI, detailed software support please visit http://www.tyan.com
for lastest
AST2050 user guide.
Rear I/O
LAN1
LED State Color Description
On Green 10Mb/100Mb/1000Mb linked Blinking Green 10Mb/100Mb/1000Mb activity
RJ-45 Linkage/ Activity(left)
Off Off No LAN linked On Amber 1000Mb linked/activity On Green 100Mb linked/activity
RJ-45 Linkage/ Activity(Right)
Off Off 10Mb mode or No LAN linked
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LAN2 (shared by BMC)
LED State Color Description
On Green 10Mb/100Mb/1000Mb linked Blinking Green 10Mb/100Mb/1000Mb activity
RJ-45 Linkage/ Activity(left)
Off Off No LAN linked On Amber 1000Mb linked/activity On Green 100Mb linked/activity
RJ-45 Linkage/ Activity(Right)
Off Off 10Mb mode or No LAN linked
NOTE: “Left” and “Right” are viewed from the rear panel.
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1.6.4 Motherboard (S7025) Layout
The diagram is representative of the latest board revision available at the time of publishing. The board you receive may n ot look exactly like the above diagram.
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1.6.5 Jumpers & Connectors
Jumper/Connector Function
J17
COM2 Header
J18/J19
Mini SAS Ports
J27/J29
USB Header
J36/J40/J43
Front Fan
J37/J51
CPU FAN
J42
Front Panel
J45 PSMI Header J46
IPMB
J47/J48
Rear Fan
J49
Audio Header
J50
SATA SGPIO
J73
Chassis Intrusion Header
J167
SSI Fan Header
J168 SPDIF Header J169 CD IN JP1 Clear CMOS
Jumper Legend
OPEN - Jumper OFF Without jumper cover CLOSED - Jumper ON With jumper cover
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1.6.6 System Block Diagram
The diagram is representative of the latest board revision available at the time of publishing. The board you receive may not look exactly like the above diagram.
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1.6.7 Internal View
(4) HDD trays with (1) M1216-P SAS backplane (Pre-installed)
M1018 Front Panel Board and (3) 5.25 inch media bays
System Fan Module (3) 12038 hot-swap fan as pre-installed
System Main Board
(8) Expansion slots Mechanically support up to (4) full sized GPU card
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Chapter 2: Setting Up
2.0.1 Before you Begin
This chapter explains how to install the CPUs, CPU heatsinks, memory modules, and hard drives. Instructions on inserting add on cards are also given.
2.0.2 Work Area
Make sure you have a stable, clean working environment. Dust and dirt can get into components and cause malfunctions. Use containers to keep small components separated. Putting all small components in separate containers prevents them from becoming lost. Adequate lighting and proper tools can prevent you from accidentally damaging the internal components.
2.0.3 Tools
The following procedures require only a few tools, includin g the following:
z A cross head (Phillips) screwdriver z A grounding strap or an anti-static pad
Most of the electrical and mechanical connections can be disconn e-
-cted with your hands. It is recommended that you do not use pliers to remove connectors as it may damage the soft metal or plastic parts of the connectors.
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2.0.4 Precautions
Components and electronic circuit boards can be damaged by discharges of static electricity. Working on a system that is connected to a power supply can be extremely dangerous. Follow the guidelines below to avoid damage to FT48-B7025 or injury to yourself.
z Ground yourself properly before removing the top cover of the
system. Unplug the power from the power supply and then touch a safely grounded object to release static charge (i.e. power supply case). If available, wear a grounded wrist strap. Alternatively, discharge any static electricity by touching the bare metal chassis of the unit case, or the bare metal body of any other grounded appliance .
z Avoid touching motherboard components, IC chips, connectors,
memory modules, and leads.
z The motherboard is pre-installed in the system. When
removing the motherboard, always place it on a grounded anti-static surface until you are ready to reinstall it.
z Hold electronic circuit boards by the edges only. Do not touch
the components on the board unless it is necessary to do so. Do not flex or stress circuit boards.
z Leave all components inside the static-proof packaging that
they ship with until they are ready for installation.
z After replacing optional devices, make sure all screws, springs,
or other small parts are in place and are not left loos e inside the case. Metallic parts or metal flakes can cause electrical shorts.
Note:
All connectors are keyed to only attach one way. All use the correct screw size as indicated in the procedures.
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2.1 Installing Motherboard Components
This section describes how to install components on to the motherboa-
-rd, including CPUs, memory modules and add on cards.
2.1.1 Removing the Chassis Cover
Follow these instructions to remove FT48-B7025 chassis cover.
1. Press the button on the front top cover and slide the cover off.
2. Unscrew the thumb screw securing the rear cover then slide the
rear top cover off.
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2.1.2 Installing the CPU and Heatsink
Follow the steps below on installing CPUs and CPU heatsinks.
1. Locate the CPU socket.
2. Press the lever and unlock the CPU socket.
3. Lift the CPU protection cap up and lay the CPU into the socket(A), ensuring pin1 is correctly located(B);
A
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B
4. Close the socket cover and press the CPU lever down to secure the
CPU;
5. Place the heatsink on top of
the CPU and secure it with 8 screws.
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2.1.3 Installing the Memory
Follow these instructions to install the memory modules onto the motherboard.
1. Locate the memory slots on the motherboard.
2. Press the memory slot locking levers in the direction of the arrows as shown in the following illustration.
3. Align the memory module with the slot. When inserted properly, the memory slot locking levers lock automatically onto the indentations at the ends of the module.
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Note:
1). For the DIMM number please refer to the motherbo ard placement in “2.3 - Board Parts, Jumpers and Connectors” for memory installation.
2). Refer to the memory population option table for recommended memory installation instruction.
Memory Population Option Table
To achieve the best performance, TYAN® strongly recommended memory installation configuration as listed below:
1. Single CPU installed (CPU0 Only)
Quantity of memory
DIMM Slot
1
2 3 4
CPU0 DIMM CHA1
CPU0 DIMM CHA0
CPU0 DIMM CHB0
CPU0 DIMM CHC0
CPU1 DIMM CHD1 CPU1 DIMM CHD0 CPU1 DIMM CHE0
CPU1 DIMM CHF0
2. Single CPU installed (CPU1 Only)
Quantity of memory
DIMM Slot
1
2 3 4
CPU0 DIMM CHA1 CPU0 DIMM CHA0 CPU0 DIMM CHB0 CPU0 DIMM CHC0
CPU1 DIMM CHD1
CPU1 DIMM CHD0
CPU1 DIMM CHE0
CPU1 DIMM CHF0
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3. Dual CPU installed (CPU0 & CPU1)
Quantity of
memory
DIMM Slot
1 2 3 4 5 6 7 8
CPU0 DIMM CHA1
√√
CPU0 DIMM CHA0
√√√ √√√√√
CPU0 DIMM CHB0
√√√√√
CPU0 DIMM CHC0
√√√√
CPU1 DIMM CHD1
CPU1 DIMM CHD0
√√ √√√√√
CPU1 DIMM CHE0
√√√√√
CPU1 DIMM CHF0
√√√
Note:
1). “√”indicates a populated DIMM slot.
2). If installing only one processor, you can choose either CPU0 or CPU1.
3). For two slots per channel configuration, it requires
population to start with the DIMM slots furthest away from the processor.
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2.1.4 Installing the PCI-E Cards
FT48-B7025 has four PCI-E expansion slots which can support
GPU (Graphic Processing Unit) card. Follow these instructions to install expansion cards.
1. Locate the expansion slot on the motherboard, unscrew the bracket from the slot you want to use.
2. Take the brackets out from the slo t, i n se rt th e ca rd i n to the slot and secure it with the screws you removed from the bracket.
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3. Connect the cables between the expansion card and the power distribution board, the connectors you use should match with the slot you add the card with.
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2.2 Installing Hard Drives
The FT48-B7025 supports up to eight 3.5” hard drives. Follo w these instructions to install a hard drive.
1. Press the locking lever latch and pull the lo cking lever open.
2. Slide the HDD tray out.
3. Place a hard drive into the HDD tray.
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3. Turn over the HDD unit and secure the HDD using 4 HDD screws.
5. Reinsert the HDD tray into the chassis and press the locking lever to secure the tray.
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2.3 Rack Mounting
After installing the necessary components, FT48-B7025 can be mounted in a rack using the supplied rack mounting kit.
Rack mounting kit
Rail with Bracket x 2 Mounting Ears x 2 Screw Sack x 1
2.3.1 Installing the Server in a Rack
Follow these instructions to mount the FT48-B7025 into an industry standard 19” rack.
Note:
Before mounting FT48-B7025 in a rack, be sure that all internal components have been installed and the unit has been fully tested. Maintenance can be performed on the unit while in a rack but it is preferable to install the device in a fully operational condition.
Screw Sack
Including: A: Bracket for M6 screw--10 pcs B: M 6--10 pcs C: M 4-L5--16 pcs A B C
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Installing the Inner Rails to the Unit
Step1: Screw the mounting ears to each side of the FT48-B4985 as
shown using three M4-L5 screws (C) from the supplied
screws kit.
Step2: Draw out the inner rails from each rail assembly. Install the
inner sliding rails to each side of the server using five M4-L5 screws (C).
Installing the Outer Rails to the Unit
Step1: Adjust the outer rails to fit the length of the rack. The sliding
brackets have long slits to allow them to be fixed to the other part of the rails in various positions.
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Step2:
Secure the outer rails to the rack using four M6 screws (B) for each side. Secure the mounting brackets from outside, not inside, of the rack.
Rack Mounting the Server
Step1:
Draw out the middle rail to the latch position.
Step2: Lift the unit and then insert the inner slide rails into the middle rails.
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Step3: Press the latch key and push the whole system in.
Step4: Secure the mounting ears of the unit to the rack using two small
brackets (A) and M6 screws (B).
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2.4 Opening the Chassis Front Bezel
1. Insert the front bezel key (packed in a bag in the accessory box) and rotate the key 90 degrees counterclockwise to unlock the front bezel.
2. Open the front bezel.
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Chapter 3: Replacing Pre-Installed
Components
3.1 Introduction
This chapter explains how to replace the pre-install ed components, including the Motherboard, M1018 Front Panel Board, M1216-P HDD Backplane, M1014 Fan Board, System fan, ODD drive, Power supply unit etc.
3.2 Disassembly Flowchart
The following flowchart outlines the disassembly procedure.
Chassis cove
r
System Fan Module and M1014 Fan Board
HDD and M1216-P HDD Backplane
M1018 Front Panel Board
M7025 PDB and Power Supply
Heatsink/CPU/Memory/Add on cards
MB Tray and MB
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3.3 Removing the Cover
Before replacing any parts you must remove the chassis cover. Follow Chapter 2.1.1 to remove the cover of the FT48-B7025.
3.4 Replacing the System Fan and Fan Board
Follow these instructions to replace the cooling fans in your s ystem.
1. Refer to Chapter 1.6.7 “internal view” and locate the cooling fans in your system.
2. Unplug the installed single system fans in the fan module.
3. Unscrew the fan holder and lift it up from the chassis.
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4. Unplug the cables connected to the fan board and turn over the fan holder.
5. Renew the fan board if it is necessary and assemble the fan module back follow the steps above in reverse.
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3.4.1 M1014 Fan Board Features
FAN2 Connector
FAN1 Connector
J3
J2
J1
FAN4 Connector
FAN3 Connector
FAN6 Connector
FAN5 Connector
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3.4.2 M1014 Fan Board Connector Pin Definition
FAN 1~FAN6: 4 pin Fan connector
Definition Pin Pin Definition
GND
1 2
VDD+12V
CLOCK
3 4
PWM
J1/J2: Big 4 pin Power connector
Definition Pin Pin Definition
VDD+12V
1 2
GND
GND
3 4
VCC+5V
J3: PWM connector
Definition Pin Pin Definition
FAN1 PWM
1 2
GND
FAN1 PWM
3 4
GND
FAN1 PWM
5 6
GND
FAN1 PWM
7 8
GND
FAN1 PWM
9 10
GND
FAN1 PWM
11 12
GND
FAN PWM
13 14
KEY
MUTE+
15 16
GND
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3.5 Replacing M1216-P SATA/SAS Backplane
To replace the SAS/SATA backplane, you need to remove all the fans and the fan holder first. Refer to the steps given in Chapter 3.4, then, follow these instructions to replace SATA/SAS backplane.
1. Remove the HDD trays corresponding to the SAS/SATA
backplane to be replaced from the FT48-B7025.
2. Disconnect all cables from the M1216-P to be replaced and
remove the screw securing it.
3. Renew the backplane and secure it following the steps above in
reverse.
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3.5.1 M1216-P SATA/SAS Backplane Features
Front view:
Rear view:
Right to Left : J1/J2/J3/J4
29 Pin SAS Connector
Right to Left: J13/J14 Big 4 pin Power Connector
Right to Left: J7/J5/J3/J1 Primary port connector
Right to Left: J8/J6/J4/J2 Secondary port connector (SAS Only)
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3.5.2 M1216-P Connector Pin Definition
J13/J14: Big 4 pin Power connector
Definition Pin Pin Definition
VDD+12V
1 2
GND
GND
3 4
VCC+5V
3.6 Replacing the Front Panel Control Board
Follow these instructions to replace the M1018 LED control board.
1. Disconnect the power cable and data cabl e from M1018.
2. Push aside the latch and slide the LED co ntrol board unit out of the chassis.
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3. Remove three screws securing the LED control board to the bracket.
4. Lift the LED control board free from the chassis. After replacem-
-ent, insert the unit into the chassis following the above proced-
-ures in reverse.
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3.6.1 M1018 LED Control Board Features
1
Power Switch
8
Warning LED
2
Reset Switch
9
Power LED
3
NMI Switch
10
ID Switch
4
ID LED
11
USB 2
5
LAN2 LED
12
USB 1
6
LAN1 LED
J2
2x14 pin header
7
HDD LED
J1
2x5 pin USB header
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3.6.2 M1018 LED Control Board Connector Pin Definition
J1: 2x5 pin USB header
Definition Pin Pin Definition
VCC+5V
1 2
VCC+5V
USB1-
3 4
USB0-
USB1+
5 6
USB0+
GND
7 8
GND
Key
9 10
GND
J2: 2x14 pin header
Definition Pin Pin Definition
HD_LED+
1 2
HD_LED-
RESET+
3 4
RESET-
Power LED+
5 6
Power LED-
WLED+
7 8
WLED-
Reserved
9 10
Reserved
EXT INT
11 12
Voltages
V5SB
13 14
Reserved
Power SW+
15 16
Power SW-
LAN1 LED+
17 18
LAN1 LED+
LAN2 LED+
19 20
LAN2 LED+
Reserved
21 22
Reserved
ID LED-IN+
23 24
ID LED-IN-
ID SW+
25 26
ID SW-
KEY
27 28
Reserved
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3.7 Replacing Power Supply and M7025 PDB
3.7.1 Replacing Power Supply
You need to disconnect the power supply first before replacing the power distribution board.
1. Press the green button on the power supply and slide it out.
2. After replacement, insert the power supply into the chassis following the above procedures in reverse.
3.7.2 Replacing M7025 Power Distribution Board
1. Disconnect the cables on the motherboard. Power cables:
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SAS cable, front panel cable:
2. Thumb the screw securing the motherboard tray, pull do wn the bar.
3. Slide the motherboard tray out carefully.
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4. Disconnect the cables on the PDB.
5. Locate the 12 screws on the PDB, then you can renew the board and fix it back follow the steps above in reverse.
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3.7.3 M7025 Power Distribution Board Features
PW7
PW6
J6: Power Supply
Connector
J5: Power Supply
Connector
J4: Power Supply
Connector
PW5
PW11 PW10
PW9
PW8
PW4
J1
J9
J10
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3.7.4 M7025 PDB Connector Pin Definition
PW4: 2×12 Pin Power Connector
Definition Pin Pin Definition
+3.3V
1 2
+3.3V
GND
3 4
+5V
GND
5 6
+5V
GND
7 8
PWR Good
5VSB
9 10
+12V
+12V
11 12
+3.3V
+3.3V
13 14
-12V
GND
15 16
PS_ON
GND
17 18
GND
GND
19 20
Reset
+5V
21 22
+5V
+5V
23 24
GND
PW5: 2×10 Pin Power Connector
Definition Pin Pin Definition
GND
1 2
GND
GND
3 4
GND
GND
5 6
GND
GND
7 8
GND
GND
9 10
GND
+12V
11 12
+12V
+12V
13 14
+12V
+12V
15 16
+12V
+12V
17 18
+12V
+12V
19 20
+12V
PW6/7: 2×4 Pin Power Connector
Definition Pin Pin Definition
GND
1 2
GND
GND
3 4
GND
+12V
5 6
+12V
+12V
7 8
+12V
PW8/9/10/11: 2×2 Pin Power Connector for Fan board / HDD backplane
Definition Pin Pin Definition
GND
1 2
GND
+12V
3 4
+5V
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J1: PSMI Header
Pin Definition
1
SMBCLK
2
SMBDAT
3
SMB_ALERT
4
GND
5
VDD3.3V
J9:
Pin Definition
1
GND
2
5VSB
3
RSVD
Note: Connect pin1-pin2 for PSU 2+0 or 2+1;
Connect pin2-pin3 for PSU 1+0 or 1+1; Default: connect pin1-pin2 for PSU 2+0 or 2+1.
J10:
Pin Definition
1
RSVD
2
PSON_EN
3
GND
Default: Connect J10 pin1-pin2
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3.8 Replacing S7025 System Board
1. Followed Chapter 3.7.2 to set the mother board tray free.
2. Unscrew the motherboard and carefully lift it up from the MB tray.
3. Renew the board and fix it back follow the steps above in reverse.
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Appendix I: Cable Connection Tables
1. Fan Ctrl Cable
Fan board to S7025 MB
Fan board Connect to S7025 MB
J3
J167
2. Mini-SAS Cable
SATA/SAS Backplane (BP) Board to S7025 MB
Cable
SATA/SAS BP
Board
Connect to S7025 MB
J5
J18
J6
J18
J7
J18
Mini-SAS Cable
J8
J18
3. B4P PWR Cable for HDD BP
SATA/SAS BP Board to Power Distribution Board (PDB)
SATA/SAS BP
Board
Connect to PDB
B4P PWR Cable J13
PW10
B4P PWR Cable J14
PW11
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4. FP Ctrl and USB Cable
Front Panel Board (FPB) to S7025 MB
FPB Connect to S7025 MB
Control Cable J2
J42
USB Cable J1
J27
5. B4P PWR Cable for Fan BP
FDB board to Fan board
FDB board Connect to Fan board
B4P PWR Cable PW8
J1
B4P PWR Cable PW9
J2
6. PDB PWR Cables
FDB board to Fan board
FDB board Connect to S7025 MB
PSMI Cable J1
J45
2X12P PWR
Cable
PW4
PW1
2X10P PWR
Cable
PW5
PW3,5,6
GPU PWR PW6,7
GPU Card
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Appendix II: FRU Parts Table
FT48-B7025 FRU Parts
Item Model NumberPart Number Picture Quantity Description
Motherboard
S7025WAGM2
NR-B
411785800016
1
MAIN BOARD, S7025WAGM2NR-B
Chassis Unit CCHA-0410 432790900001 1 4U FT48 CHASSIS
CHDT-0130 340746600039
8 3.5'' External HDD Tray
HDD Tray
CHDT-0100 340746600023
3
5.25'' Dummy CD-ROM Tray
Assy
Power Supply CPSU-0330 471015200198
3
650W,Power Supply, Delta DPS-650JB B
FAN CFAN-0180 336252012259
6
120X120X38MM FAN,12V,4800RPM, Delta 4-pin
Heat Sink & Cooler CHSK-0460 343790900002
2
HEATSINK;AL/CU,+PIPE,1366­3U-PASSIVE-HEATSINK
M7025-PDB 411790900012 1 PWR Backplane board (R02)
PCBA
M1216-P 412758500002
2
SAS Backplane board, 4-port,
A
ntrada
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Item Model NumberPart Number Picture Quantity Description
M1014 412746600006 1 FAN control board, Antrada
PCBA
M1018 412761200001
1 Front Panel board, Antrada
Rack Mounting Part CRAL-0070 340746600010
1
Slide Rail ASSY including mounting ear kit
CCBL-072Z 422790900001
1
CABLE ASSY;FP CTRL CABLE,2*14P , K28P,P2.54/ 2*12P, K4P,P2.54, L=850MM
CCBL-035M 422790900002
1
CABLE ASSY;USB 2.0 CABLE,2*5P, K10P,P2.54/2*5P, K10P, P2.54,L=950MM
CCBL-0619 422790900003
1
CABLE ASSY;PSMI CABLE,5P,P2.54/5P,P2.54, L=250MM
CCBL-0701 422790900004
1
CABLE ASSY;FAN CTRL CABLE,2*10P, K11P,P2.0/2*8P, K13P,P2.54,L=850MM
CCBL-067W 422790900006
2
CABLE ASSY;SAS CABLE,SHORT MINI-SAS 36P/SATA 4X7P 180°, L=500MM
CCBL-1081 422790900007
1
CABLE ASSY;PWR CABLE, 2*12P,P4.2/2*12P, P4.2,L=200MM
CCBL-1082 422790900008
1
CABLE ASSY;PWR CABLE, 2*10P,P4.2/2*4P,P4.2/2*4P,P4. 2/2*2P,P4.2, L=100/100/450MM
CCBL-1061 422790900009
2
CABLE ASSY;FAN BP PWR CABLE, 2*2P,P4.2/B4P(F) 90°,P5.08, L=350MM
CCBL-1094 422790900010
2
CABLE ASSY;HDD BP PWR CABLE, 2*2P, P4.2/B4P(F),P5.08/B4P(F),P5.0 8, L=550+50MM
CCBL-1100 422790900005 2
CABLE ASSY;GPU PWR CABLE,2*4P,P4.2/ 2*4P,P4.2,BLACK/2*4P,P4.2,BL
A
CK,L=200/200MM
CCBL-1095 422790900011
1
CABLE ASSY;HDD BP PWR CABLE,B4P(M), P4.2/B4P(F), P4.2/5P, P3.81/5P, P3.81/5P, P3.81, L=50/500+80+80MM
CCBL-1096 422790©900012
1
CABLE ASSY;HDD BP PWR CABLE,B4P(M),P4.2/B4P(F),P4 .2/B4P(F),P4.2/B4P(F),P4.2/B4 P(F), P4.2, L=50/500+80+80MM
CCBL-0310 332810000280
3
PWR CORD; US,125V, 18AWGX3C,YONGCHIN
Cable
CCBL-0300 332810000281
3
PWR CORD;EU,250V, H05VV-FX3C,10A,0.75MM
Note:
The table is subject to change without notice. Please visit our Web site at http://www.tyan.com for latest update.
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Appendix III: Technical Support
If a problem arises with your system, you should first turn to your dealer for direct support. Your system has most likely been configured or designed by them and they should have the best idea of what hardware and software your system contains. Hence, they should be of the most assistance for you. Furthermore, if you purchased your system from a dealer near you, take the system to them directly to have it serviced instead of attempting to do so yourself (which can have expensive consequences).
If these options are not available for you then TYAN Computer Corporation can help. Besides designing innovative and quality products for over a decade, Tyan has continuously offered customers service beyond their expectations. TYAN's website (www.tyan.com
) provides easy-to-access resources such as in-depth Linux Online Support sections with downloadable Linux drivers and comprehensive compatibility reports for chassis, memory and much more. With all these convenient resources just a few keystrokes away, users can easily find the latest software and operating system components to keep their systems running as powerful and productive as possible. TYAN also ra nks high for its commitment to fast and friendly customer support through email. By offering plenty of options for users, TYAN serves multiple market segments with the industry's most competitive services to support them.
"TYAN's tech support is some of the most impressive we've seen, with great response time and exceptional organization in general"
- Anandtech.com
You can contact TYAN Technical Support by using our Online Support System:
http://12.230.196.231/helpstar/hsPages/login.aspx?ReturnUrl=%2fhelpstar %2fhsPages%2fDefault.aspx
Help Resources:
1. See the beep codes section of this manual.
2. See the TYAN website for FAQ’s, bulletins, driver updates, and other information: http://www.tyan.com
3. Contact your dealer for help BEFORE calling TYAN.
4. Check the TYAN user group:
alt.comp.periphs.mainboard.TYAN
Returning Merchandise for Service
During the warranty period, contact yo ur distributor or system ven dor FIRST for any product problems. This warranty only covers normal customer use and does not cover damages incurred during shipping or failure due to the alteration, misuse, abuse, or improper maintenance of products.
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NOTE: A receipt or copy of your invoice marked with the date of purchase is required before any warranty service can be rendered. You may obtain service by calling the manufacturer for a Return Merchandise Authorization (RMA) number. The RMA number s hould be prominently displayed on th e outside of the shipping carton and the package should be mailed prepaid. TYAN will pay to have the board shipped back to you
TYAN® FT48-B7025 User’s Manual V1.00 Document No.: D2060-100
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