Two Brothers Racing Z250 User Manual
2004-08 Suzuki
Z250 Quadsport
V.A.L.E .™ Sl ip-on Exhaus t System with M-7 Ca nister
Part # 0 05-167 0406V
V.A.L.E.
V A R I A B L E A X I S L O C K I N G E X H A U S T
Installation Instructions
Before you run the ATV, clean off all fingerprints and
Make sure the ATV is completely cool before starting
1.
the installation. Make sure the ATV is secure on a level
surface and the wheels are chocked to prevent the ATV
from rolling.
7.
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot.
Run the ATV and enjoy. It is normal for some white
smoke to appear the first time you start the ATV. This is
Loosen slip-on joint clamp.Remove muffler mounting
2.
TM
bolts and muffler assembly.
packing/manufacturing oil from inside the pipe burning
off. Check for gaps or leaks. If you find a leak, a little
high temperature silicon sealant should fix it. After 50
Assemble the
3.
V.A.L.E.™unit by slipping the S-bend
to 100 miles, recheck all fasteners for tightness.
tube through the X-Lite™ ring. Use the 4 (four) 6 x
14mm bolts and split lock washers to loosely attach the
X-Lite™ ring to muffler inlet. (See V.A.L.E.
™ Assembly
Detail below)
Use the supplied threadlock. Slip S-bend into headpipe
4.
Attach muffler to muffler mounts using the 8x25mm
Socket Head Cap Screw and 8mm washer provided.
Use the supplied threadlock. Tighten the 4 socket head
5.
cap screws on V.A.L.E. muffler joint in a cross-type
pattern. Securely tighten.
Check your work to be sure all hardware is securely
6.
tightened.
Parts List
Qty. Description Part Number
1 Muffler Canister M-7 Aluminum 005-167-206M
1 Stainless Steel Slip-On Tube 005-16701S
1 HARDWARE KIT 005-167-3
1 V.A.L.E.™ X-Lite Ring 005-7-2-2
1 8x25 Socket Head Cap Screw 005-SH825
1 8mm Flat Washer 005-WF8
1 5mm Long Handle Ball end hex key 005-9-18610
4 6x14mm Socket Head Cap Screw 005-SH614
4 Split Lock Washer 005-WL6
1 Spark Arrestor (Installed) 005-106S
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read
all instructions rst before starting installation. Make sure the vehicle and
exhaust system are completely cool before starting the installation. Also,
make sure the vehicle is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
Warranty
Two Brothe rs Racing p roducts are intended fo r closed co urse compet ition purpo ses only, and therefore are sold “a s is”
without warranty. Two B rothers Rac ing specifi cally discla ims any war ranties of merchantabi lity or fit ness for a particular
purpose and discla ims all res ponsibility for conseq uential and incidental damages or any other losses aris ing from the use
of thes e products or parts.
V.A.L.E.™ Assembly Detail
Muffler Inlet
X-Lite™ Ring
Slip Tube
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System:
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth.
Titanium Header System:
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters:
bright finish to factory spec.
Brushed Aluminum Canisters:
apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters:
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Titanium Mufflers:
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
Polished stainless steel pipes will turn a light golden hue
Polished titanium pipes will experience color shift ranging
Use an aluminum or mag wheel polish to restore the
Clean using a mild water based spray cleaner. Always
Clean using a mild water based spray cleaner. Always apply
For cleaning use a mild water based spray cleaner. Always apply
V.A.L.E.
V A R I A B L E A X I S L O C K I N G E X H A U S T
TM
2004-08 Suzuki
Z250 Quadsport
Sl ip -O n V.A.L .E .™ E xh au st S ys te m wi th M -7 C an is ter
Par t # 00 5- 16 70 40 6V
005-1670406V
Qty. Description Part Number
1 Muffler Canister M-7 Aluminum 005-167-206M
1 Stainless Steel Slip-On Tube 005-16701S
1 HARDWARE KIT 005-167-3
1 V.A.L.E.™ X-Lite Ring 005-7-2-2
1 8x25 Socket Head Cap Screw 005-SH825
1 8mm Flat Washer 005-WF8
1 5mm Long Handle Ball end hex key 005-9-18610
4 6x14mm Socket Head Cap Screw 005-SH614
4 Split Lock Washer 005-WL6
1 Spark Arrestor (Installed) 005-106S
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