Page 1
Installation Instructions
2012 Yamaha
Super Tenere XTZ1200
Slip-o n Exhaust Sy stem
Part# 00 5-31204
V.A.L.E.
V A R I A B L E A X I S L O C K I N G E X H A U S T
1. Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
centerstand or ideally a service lift.
2. Remove OEM muffler side panel by removing the
three bolts.
TM
3. Remove OEM exhaust by removing mounting bolt and
loosening mide tube bracket.
5. Loosely attach TBR slip-tube to TBR muffler using
the supplied two-part X-Ring and 6x20mm bolts
with lock washers.
6. Install TBR muffler assembly to motorcycle with
the rubber lined muffler clamp on muffler and
barrel clamp on slip-tube. Muffler clamp attaches to
outside of muffler bount bracket with supplied bolt,
nut and washer.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied motorcycle
technician. If you have any doubts as to your ability to install this performance
part, please consult with your local motorcycle dealer. Read all instructions rst
before starting installation. Make sure the motorcycle and exhaust system are
completely cool before starting the installation. Also, make sure the bike is secure
on a centerstand or ideally a service lift during installation. Be sure to save all stock
components for possible use later.
**This product has not been tested with all available accessories and some
items may cause excessive heat. Excessive heat may cause damage to your
vehicle. Two Brothers Racing will not be responsible for damaged parts.
Warranty
Two Br others Racing products are i ntended for cl osed co urse co mpetition purposes only, and t herefore are s old “as is”
without warrant y. Two Brot hers Raci ng speci fically d isclaims any warr anties o f merchan tability or fitn ess for a parti cular
purpose and disc laims all responsibil ity for co nsequential and incid ental dama ges or any other lo sses arisin g from th e use
of thes e products or parts.
4. Install TBR muffler bracket with OEM mount bolt
and nut, leave loose for now.
Page 2
Installation Instructions
7. Make sure muffler is properly aligned, then
tighten all the bolts in this order: Muffler mount
bolt, muffler clamp bolt, X-ring bolts, slip-tube
barrel clamp.
8. Re-install side panel.
V.A.L.E.
2012 Yamaha
V A R I A B L E A X I S L O C K I N G E X H A U S T
Super Tenere XTZ1200
Slip-o n Exhaust Sy stem
Part# 00 5-31204
Qty. Description Part Number
1 Exhaust Canister Varies
1 Muffler Canister Clamp Varies
1 Stainless Steel Slip Tube 005-31204S
1 HARDWARE KIT 005-312-3
2 X-Ring (half) 005-7-2-3
1 61mm Barrel Clamp 005-27-61MSH
4 6x20mm Socket Head Cap Screw 005-SH620
4 M6 Split Lock Washers 005-WL6
1 Bracket 005-312B
1 10x20mm Hex Bolt 005-HB1020
1 10mm Washer 005-WL10
1 10mm Nylock Nut 005-NN10
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 T20 Torx Hex Key 005-9-15820
1 TBR Sticker Kit 015-10212
TM
9. Before you run the bike, clean off all fingerprints
and dirt, as any oily residue will etch the metal and
become somewhat permanent when the system
gets hot. Also, remove any protective plastic from
the name badges on the muffler canister(s) or the
muffler clamp(s). Run the bike and enjoy. It is normal
for some white smoke to appear the first time you
start the bik e. This is packing/manufacturing oil
from inside the pipe burning off. After 50 to 100
miles, recheck all fastener s for tightness.
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. For cleaning use a mild spray cleaner. Always apply cleaner or
polish with a soft, clean cloth.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Carbon Fiber Mufflers: Always make sure the fiberglass packing inside is in good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the Carbon Fiber sleeve. TBR sells repack kits (TBR part # 0 05-
10038) that include new rivets and repack material as well as a drill bit (#30), making it easy to do yourself. Also, NEVER
dyno test your bike with carbon fiber mufflers installed - the intense heat and lack of cooling air can quickly cause the CF
material to burn. Two Brothers Racing does not provide a warranty for burned carbon fiber.
Aluminum Mufflers: Use an aluminum or mag wheel polish such as Mother ’s to restore the bright finish to factory spec.
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