Two Brothers Racing VFR750 User Manual

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1994-97 Honda
VFR750
V. A.L.E.™ Sl ip-on Exhaus t System with M-2 C anister Part # 0 05-360 406M, 0 05-36 0407M , 005- 360408 M
V.A.L.E.
V A R I A B L E A X I S L O C K I N G E X H A U S T
1. Make sure the bike is completely cool before starting the installation. Make sure the bike is secure on the sidestand or ideally a rear service stand.
2. Loosen the clamp that holds the canister to the headers under the bike. Remove the hardware that holds the stock canister at the passenger footpeg bracket. Take off the canister. Be careful to avoid damaging the round gasket, you’ll need to use it again.
3. Install the new S-bend pipe onto the end of the header collector, reusing the stock gasket and clamp. Leave loose for now.
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4. Instal VALE adapter kit using the supplied kit instructions.
5. Place a bead of the hi-temp sealant on the outside edge of the s-bend that goes into the canister. Slide the canister onto the end of the S-bend pipe. Wipe off the excess sealant that will squeeze out.
6. Carefully slide the canister clamp over the canister. (Note: The stainless steel canister clamp and the name badge on the canister come from the factory with a clear plastic protective film. Please remove this film before operation.) You may need to twist and turn the S-bend a little to get it in the right place. Locate both tabs of the canister clamp on the inside of the passenger footpeg bracket. Use the stock hardware to secure it. Leave loose for now.
7. Make sure everything is aligned and tighten all hardware. Affix the connector springs to the muffler.
8. Be sure to allow the sealant to dry per the manufacturer’s instructions before starting the bike. Before you run the bike, clean off all fingerprints and dirt, as any oily residue will etch the metal and become somewhat permanent when the system gets hot. Run the bike and enjoy. It is normal for some white smoke to appear the first time you start the bike. This is packing/manufacturing oil from inside the pipe burning off. Check for gaps or leaks. If you find a leak, a little high temperature silicon sealant should fix it. After 50 to 100 miles, recheck all fasteners for tightness.
Parts List
Qty. Description Part Number
1 Muffler Canister Varies 1 Canister Clamp Varies 1 Stainless Steel S-Bend Tube 005-36-10604 1 HARDWARE KIT 005-36-3 1 VALE Adapter Kit 005-2-1-V 2 80mm Swivel Hook Spring 005-S80 1 Permatex Ultra Black Gasket Mak er 031-P22072 1 T20 Torx Screw Wrench 005-9-15820 1 TBR Sticker Kit 015-10212
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied
motorcycle technician. If you have any doubts as to your ability to install this performance part, please consult with your local motorcycle dealer. Read all
instructions rst before starting installation. Make sure the motorcycle and exhaust system are completely cool before starting the installation. Also, make sure the bike is secure on a center stand or ideally a service lift during installation. Be sure to save all stock components for possible use later.
Care & Cleaning
Care & C leanin g
Keep sys tem fr ee of dirt and moist ure. Store in a co ol, dr y plac e. For cleani ng use a mil d spra y clean er. Always a pply c leaner or pol ish wi th a s oft, cle an clo th.
Stainle ss Hea der Sys tem: Polis hed st ainless steel pipes will turn a light golden hue a fter a f ew hea t cycl es, thi s is a norma l charact eristi c of h igh qua lity stainle ss ste el.
Carbon Fiber Muffler s: Always make sure t he fiber glass packing i nside is in good c onditio n and not bu rned o ut, as exhaus t heat insid e an em pty ca nister will deterio rate t he Car bon Fi ber sle eve. TBR sells repack ki ts (TB R part # 005 -10038) that includ e new rivets and r epack mat erial as wel l as a drill bit (# 30), m aking it easy to do your self. Also , NEVE R dyno test y our bi ke wi th carb on fibe r muffl ers i nstalle d - th e inte nse he at and lack of cooling air c an qui ckly caus e the CF materia l to b urn. Two Broth ers Ra cing d oes not provid e a warr anty f or burn ed car bon fib er.
Aluminu m Muffl ers: U se an aluminu m or m ag whe el pol ish such as Mot her’s to restore the b right finish to fact ory sp ec.
Repack all road canisters every 3,000 miles. Part #005-10038
Warranty
Two Brothe rs Racing p roducts are intended fo r closed co urse compet ition purpo ses only, and therefore are sold “a s is” witho ut warranty. Two Brothers R acing speci fically dis claims any warrant ies of merc hantability or fitness for a part icular purp ose and dis claims all responsibil ity for con sequential a nd incident al damages or any othe r losses ar ising from the use of these product s or parts.
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