Installation Instructions
1. Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
centerstand or ideally a service lift.
2. Remove header flange nuts from both header pipes.
8. Install muffler assembly using the supplied barrel
clamp at pipe joint.
V.A.L.E.
2008-09
V A R I A B L E A X I S L O C K I N G E X H A U S T
Yamaha TMAX
V. A.L.E. ™ Full Exhaus t System with M-2 Ca nister
Part # 0 05-246 0106V / 005 -2460107V / 005-2 460108V
Parts List
Qty. Description Part Number
1 Muffler Canister M-2 Varies
1 Header Kit 005-24601H
1 Muffler Clamp Varies
1 HARDWARE KIT 005-246-3
2 X-Ring (half) 005-7-2-3
1 34mm AL Black Spacer 005-S-34
1 Barrel Clamp 005-27-55MSH
1 8mm Flange Nut 005-FN8
1 8x60mm Socket Head Cap Screw 005-SH860
4 6x14mm Socket Head Cap Screw 005-SH614
4 6mm Split Lock Washer 005-WL6
1 Permatex Ultra Black Gasket Mak er 031-P22072
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 T20 Torx Short Hex Key 005-9-15820
1 TBR Sticker Kit 015-10212
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied
motorcycle technician. If you have any doubts as to your ability to
install this performance part, please consult with your local motorcycle
dealer. Read all instructions rst before starting installation. Make sure
the motorcycle and exhaust system are completely cool before starting
the installation. Also, make sure the bike is secure on a centerstand
or ideally a service lift during installation. Be sure to save all stock
components for possible use later.
TM
3. Remove pipe cover to expose O2 sensor and remove
sensor from OEM header.
4. Remove muffler mounting bolts to remove exhaust
assembly.
5. Loosely install TBR header pipes, longer header installs
on the left side (inside).
6. Instal TBR merge collector using a small amount of
high-temp silicone on both slip fit joints.
7. Loosely install slip-tube to muffler assembly by
attaching the X-ring to muffler with the supplied
6x14mm socket head cap screw and provided lock
washers.
9. Slide rubber-lined muffler clamp over muffler assembly
and attach to OEM mounting position using the
supplied spacer, bolt and nut.
10. Install springs.
11. Check alignment and tighten muffler mount, X-ring
bolts and flange nuts.
12. Before you run the bike, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the bike and enjoy. It is normal for some white smoke
to appear the first time you start the bike. This is
packing/manufacturing oil from inside the pipe burning
off. Check for gaps or leaks. If you find a leak, a little
high temperature silicon sealant should fix it. After 50
to 100 miles, recheck all fasteners for tightness.
V.A.L.E.
V A R I A B L E A X I S L O C K I N G E X H A U S T
TM
2008-09
Yamaha TMAX
V. A.L.E. ™ Full Exhaus t System with M-2 Ca nister
Part # 0 05-246 0106V / 005 -2460107V / 005-2 460108V
Care & Cleaning / Warranty
Care & C leaning
Keep sys tem fr ee of d irt and moistu re. St ore in a cool , dry place. For cl eaning
use a m ild sp ray cle aner. Always apply cleaner or po lish wi th a s oft, cle an clot h.
Stainle ss Hea der Syste m: Polish ed sta inless steel p ipes w ill tur n a li ght gol den
hue afte r a fe w heat cycles , this is a no rmal char acteri stic of high quality
stainle ss ste el.
Carbon Fiber Mufflers : Always m ake s ure the fiberg lass pa cking ins ide is in
good co nditio n and n ot bur ned out , as e xhaust heat i nside a n empt y canis ter
will de terior ate the Carbo n Fiber sleev e. T BR sell s repa ck kits ( TBR part # 00 5-
10038) that in clude new ri vets a nd repa ck materi al as w ell as a dril l bit (#30),
making it eas y to do your self. Also , NEVER dyno t est yo ur bik e with carbon
fiber mu fflers instal led - the int ense h eat and lack of coolin g air c an quickl y
cause t he CF materia l to b urn. Two Brothe rs Raci ng doe s not p rovide a warrant y
for bur ned ca rbon fib er.
Aluminum Mufflers: Use an aluminum or mag wheel polish such as Mother’s to
restore the b right fi nish t o facto ry spe c.
Warranty Info rmation
Two B rother s Rac ing pr oducts are intend ed fo r clos ed co urse c ompet ition purpos es on ly,
and there fore a re so ld “as is” withou t war ranty. Two Bro thers Racin g spec ifica lly di sclai ms an y warr antie s of m ercha ntabil ity o r fitn ess f or a p articu lar p urpose and discla ims
all respo nsibil ity f or con seque ntial and i nciden tal d amages or an y oth er los ses a rising
from the use of thes e prod ucts or par ts.
005-2460107V005-2460106V 005-2460108V
Qty. Description Part Number
1 Muffler Canister M-2 005-206M
1 Header 005-24601H
1 Muffler Clamp 005-2C
1 HARDWARE KIT 005-246-3
2 X-Ring (half) 005-7-2-3
1 34mm AL Black Spacer 005-S-34
1 Barrel Clamp 005-27-55MSH
1 8mm Flange Nut 005-FN8
1 8x60mm Socket Head Cap Screw 005-SH860
4 6x14mm Socket Head Cap Screw 005-SH614
4 6mm Split Lock Washer 005-WL6
1 Permatex Ultra Black Gasket Maker 031-P22072
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 T20 Torx Short Hex Key 0 05-9-15820
1 TBR Sticker Kit 015-10212
Qty. Description Part Number
1 Muffler Canister M-2 005-207M
1 Header 005-24601H
1 Muffler Clamp 005-2C1
1 HARDWARE KIT 005-246-3
2 X-Ring (half) 005-7-2-3
1 34mm AL Black Spacer 005-S-34
1 Barrel Clamp 005-27-55MSH
1 8mm Flange Nut 005-FN8
1 8x60mm Socket Head Cap Screw 005-SH860
4 6x14mm Socket Head Cap Screw 005-SH614
4 6mm Split Lock Washer 005-WL6
1 Permatex Ultra Black Gasket Maker 031-P22072
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 T20 Torx Short Hex Key 0 05-9-15820
1 TBR Sticker Kit 015-10212
Qty. Description Part Number
1 Muffler Canister M-2 005-1208M
1 Header 005-24601H
1 Muffler Clamp 005-2C2
1 HARDWARE KIT 005-246-3
2 X-Ring (half) 005-7-2-3
1 34mm AL Black Spacer 005-S-34
1 Barrel Clamp 005-27-55MSH
1 8mm Flange Nut 005-FN8
1 8x60mm Socket Head Cap Screw 005-SH860
4 6x14mm Socket Head Cap Screw 005-SH614
4 6mm Split Lock Washer 005-WL6
1 Permatex Ultra Black Gasket Maker 031-P22072
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 T20 Torx Short Hex Key 0 05-9-15820
1 TBR Sticker Kit 015-10212
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