Page 1
Installation Instructions
V.A.L.E.
2006-10 Triumph
V A R I A B L E A X I S L O C K I N G E X H A U S T
Sprint St 1050
V.A.L .E .™ S li p- on E xh au st S ys te m wi th M -5 C an is ter
Par t # 00 5- 15 40 41 9V, 0 05 -1 54 04 20 V
1. Make sure the bike is completely cool before starting the
installation. Make sure the bike is secure on center stand
or ideally a service lift.
2. Remove the seat and handle:
TM
3. Remove the rear cowling:
4. Remove the fender assembly:
6. Remove the OEM muffler:
7. To install the Two Brothers Racing Slip-on Exhaust
System: Attach the slip-tube with the X-Lite Ring™ to
the muffler using the 4 (four) 6x14mm socket head cap
screws and split lock washers provided. Leave loose for
now.
8. Attach the rubber lined muffler clamps and plate
brackets as shown to the muffler assembly using the
2 (two) 8x20mm socket head cap screws and nuts
provided. Leave loose for now.
Parts List
Qty. Description Part Number
1 M-5 Muffler Canister Varies
1 Stainless Steel S-Bend Slip-On Tube 005-15501S
1 HARDWARE KIT 005-154-3
1 X-Lite™ V.A.L.E.™Retaining Ring 005-7-2-2
1 Licence Plate Bracket 005-17304B
1 Rear LED Tail Light /Plate Lights 005-17504LK
1 Turn Signal Marker Lights (Set of 2) 005-88T2
1 C-5/M-5 Oval Muffler Clamp Halves (set 2) 005-5C-6A
2 8x20mm Socket Head Cap Screw 005-SH820
4 M6 Split Lock Washer 005-WL6
1 Muffler Hanger Bracket LEFT 005-154-13L
1 Muffler Hanger Bracket RIGHT 005-154-13R
4 6x14mm Socket Head Cap Screw 005-SH614
2 8mm Nylon Insert Lock Nut 005-NN8
1 5mm Long Handle Ball end hex key 005-9-18610
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions rst before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Also,
make sure the bike is secure on a centerstand or ideally a service lift during
installation. Be sure to save all stock components for possible use later.
5. Remove the plastic cover on fender assembly to expose
the brake and turn signal wires. Disconnect the brake
light wires:
9. Install muffler assembly using the OEM mounting bolts
and joint clamp.
Page 2
Installation Instructions
10. Make sure muffler is aligned when the bike is centered.
Then tighten the four V.A.L.E.™ assembly bolts and
clamp bolts. Make sure there is clearance between wiring
and all body parts.
V.A.L.E.
2006-10 Triumph
V A R I A B L E A X I S L O C K I N G E X H A U S T
Sprint St 1050
V.A.L .E .™ S li p- on E xh au st S ys te m wi th M -5 C an is ter
Par t # 00 5- 15 40 41 9V, 0 05 -1 54 04 20 V
WIRING DIAGRAM
(Green/Red & Black)
Green/Red
Red
Left Turn Signal
Black
Black
Wiring Harness
Right Turn Signal
(Green/White & Black)
Brake Lights
Plate Lights
Black
Black
Green/White
Red
TM
11. Attach the turn signals/taillights and plate lights as
shown in Wiring Diagram. Join wires to main wire
harness using the supplied splice connectors and blue
scotch locks. You can either cut the OEM modular
connectors off of the wiring harness or splice new wire to
them. The supplied lighting devices will need to have the
modular connectors removed. Run all wiring to the left
side of the rear frame, away from the muffler assembly
making sure there is adequate clearance from all body
parts. Make sure all lights work correctly.
12. Re-install the fender assembly, rear cowling, seat and
handle from steps 2-4.
13. Double check your work for alignment and fitment.
14. Before you run the bike, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot.
Remove any plastic film from name badge(s) and/or
canister clamp(s). Run the bike and enjoy. It is normal
for some white smoke to appear the first time you start
the bike. This is packing/manufacturing oil from inside
the pipe burning off. Check for gaps or leaks. If you find a
leak, a little high temperature silicon sealant should fix it.
After 50 to 100 miles, recheck all fasteners for tightness.
Light Bolts
Yellow Black Green
Red Black Green
LED Brake Light
Right Turn SignalLeft Turn Signal
Page 3
005-1540419V
Qty. Description Part Number
1 M-5 Carbon Fiber Muffler Canister 005-120419M
1 Stainless Steel S-Bend Slip-On Tube 005-15501S
1 HARDWARE KIT 005-154-3
1 X-Lite™ V.A.L.E.™Retaining Ring 005-7-2-2
1 Licence Plate Bracket 005-17304B
1 Rear LED Tail Light /Plate Lights 005-17504LK
1 Turn Signal Marker Lights (Set of 2) 005-88T2
1 C-5/M-5 Oval Muffler Clamp Halves (set 2) 005-5C-6A
2 8x20mm Socket Head Cap Screw 005-SH820
4 M6 Split Lock Washer 005-WL6
1 Muffler Hanger Bracket LEFT 005-154-13L
1 Muffler Hanger Bracket RIGHT 005-154-13R
4 6x14mm Socket Head Cap Screw 005-SH614
2 8mm Nylon Insert Lock Nut 005-NN8
1 5mm Long Handle Ball end hex key 005-9-18610
005-1540420V
Qty. Description Part Number
1 M-5 Titanium Muffler Canister 005-120420M
1 Stainless Steel S-Bend Slip-On Tube 005-15501S
1 HARDWARE KIT 005-154-3
1 X-Lite™ V.A.L.E.™Retaining Ring 005-7-2-2
1 Licence Plate Bracket 005-17304B
1 Rear LED Tail Light /Plate Lights 005-17504LK
1 Turn Signal Marker Lights (Set of 2) 005-88T2
1 C-5/M-5 Oval Muffler Clamp Halves (set 2) 005-5C-6A
2 8x20mm Socket Head Cap Screw 005-SH820
4 M6 Split Lock Washer 005-WL6
1 Muffler Hanger Bracket LEFT 005-154-13L
1 Muffler Hanger Bracket RIGHT 005-154-13R
4 6x14mm Socket Head Cap Screw 005-SH614
2 8mm Nylon Insert Lock Nut 005-NN8
1 5mm Long Handle Ball end hex key 005-9-18610
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10 038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10 038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters at the first signs of packing material deterioration. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
Warranty
Two Brothe rs Racing p roducts are intended fo r closed co urse compet ition purpo ses only, and
therefo re are sold “as is” wi thout warra nty. Two Brothers Racing spe cifically d isclaims an y
warrant ies of merc hantability or fitness for a part icular purp ose and dis claims all responsibil ity for consequent ial and inc idental dam ages or any other loss es arising from the us e of these
product s or parts.
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