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Installation Instructions
1. Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
centerstand or ideally a service lift.
2. Remove lower engine cover by removing the 6 phillips
screws (3 on each side) to expose cylinder head.
8. Attach the TBR muffler to the TBR header pipe using
the 2 part X-Ring and supplied bolts with lock washers,
leave loose for now.
9. Slide rubber lined muffler clamp over muffler.
V.A.L.E.
2010
V A R I A B L E A X I S L O C K I N G E X H A U S T
Honda SH150i
V. A.L.E. ™ Full Exhaus t System with M-2 Ca nister
Part # 0 05-2610106V / 0 05-26 10107V / 005-2 610108V
Parts List
Qty. Description Part Number
1 Muffler Canister M-2 005-187-206M
1 Header 005-26101HK
1 Muffler Clamp 005-2C
1 HARDWARE KIT 005-261-3C
2 X-Ring (half) 005-7-2-3
1 Muffler Mounting Bracket 005-261-B
1 8mm Flange Nut 005-FN8
1 8x20mm Socket Head Flat Screw 005-SHF820
2 10x25mm Black Flange Bolt 005-FB1025B
4 6x14mm Socket Head Cap Screw 005-SH614
4 6mm Split Lock Washer 005-WL6
1 8mm Countersunk AL Washer 005-WA8
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 T20 Torx Short Hex Key 0 05-9-15820
1 TBR Sticker Kit 015-10212
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied
motorcycle technician. If you have any doubts as to your ability to
install this performance part, please consult with your local motorcycle
dealer. Read all instructions rst before starting installation. Make sure
the motorcycle and exhaust system are completely cool before starting
the installation. Also, make sure the bike is secure on a centerstand
or ideally a service lift during installation. Be sure to save all stock
components for possible use later.
TM
3. Remove Header flange nuts.
4. Remove OEM O2 sensor from head pipe.
5. Remove OEM muffler assembly.
6. Remove rubber centerstand bumper from OEM muffler
assembly and install to TBR muffler mounting bracket.
7. Install TBR muffler mounting bracket using the 2
supplied 10mm flange bolts and secure (16ft-lbs).
10. Install TBR exhaust assembly to scooter using OEM
header nuts and sealing gasket between cylinder head
and exhaust pipe. Leave loose for now.
11. Attach muffler clamp to mounting bracket with the
supplied 8x20mm socket head flat bolt with decorative
washer on outside and flange nut on inside. Leave
loose for now.
12. Re-install the OEM O2 sensor, and lower engine cover.
13. Check for alignment making sure there is adequate
clearance between all scooter components. Make
adjustments if needed.
14. Tighten from front to back: Header nuts / X-Ring bolts /
Muffler mounting bolts.
15. Before you run the bike, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the bike and enjoy. It is normal for some white smoke
to appear the first time you start the bike. This is
packing/manufacturing oil from inside the pipe burning
off. Check for gaps or leaks. If you find a leak, a little
high temperature silicon sealant should fix it. After 50
to 100 miles, recheck all fasteners for tightness.
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V.A.L.E.
V A R I A B L E A X I S L O C K I N G E X H A U S T
TM
2010
Honda SH150i
V. A.L.E. ™ Full Exhaus t System with M-2 Ca nister
Part # 0 05-2610106V / 0 05-26 10107V / 005-2 610108V
Care & Cleaning / Warranty
Care & C leaning
Keep sys tem fr ee of d irt and moistu re. St ore in a cool , dry place. For cl eaning
use a m ild sp ray cle aner. Always apply cleaner or po lish wi th a s oft, cle an clot h.
Stainle ss Hea der Syste m: Polish ed sta inless steel p ipes w ill tur n a li ght gol den
hue afte r a fe w heat cycles , this is a no rmal char acteri stic of high quality
stainle ss ste el.
Carbon Fiber Mufflers : Always m ake s ure the fiberg lass pa cking ins ide is in
good co nditio n and n ot bur ned out , as e xhaust heat i nside a n empt y canis ter
will de terior ate the Carbo n Fiber sleev e. T BR sell s repa ck kits ( TBR part # 00 5-
10038) that in clude new ri vets a nd repa ck materi al as w ell as a dril l bit (#30),
making it eas y to do your self. Also , NEVER dyno t est yo ur bik e with carbon
fiber mu fflers instal led - the int ense h eat and lack of coolin g air c an quickl y
cause t he CF materia l to b urn. Two Brothe rs Raci ng doe s not p rovide a warrant y
for bur ned ca rbon fib er.
Aluminum Mufflers: Use an aluminum or mag wheel polish such as Mother’s to
restore the b right fi nish t o facto ry spe c.
Warranty Info rmation
Two B rother s Rac ing pr oducts are intend ed fo r clos ed co urse c ompet ition purpos es on ly,
and there fore a re so ld “as is” withou t war ranty. Two Bro thers Racin g spec ifica lly di sclai ms an y warr antie s of m ercha ntabil ity o r fitn ess f or a p articu lar p urpose and discla ims
all respo nsibil ity f or con seque ntial and i nciden tal d amages or an y oth er los ses a rising
from the use of thes e prod ucts or par ts.
005-2470107V005-2470106V 005-2470108V
Qty. Description Part Number
1 Muffler Canister M-2 005-187-206M
1 Header 005-26101HK
1 Muffler Clamp 005-2C
1 HARDWARE KIT 005-261-3C
2 X-Ring (half) 005-7-2-3
1 Muffler Mounting Bracket 005-261-B
1 8mm Flange Nut 005-FN8
1 8x20mm Socket Head Flat Screw 005-SHF820
2 10x25mm Black Flange Bolt 005-FB1025B
4 6x14mm Socket Head Cap Screw 005-SH614
4 6mm Split Lock Washer 005-WL6
1 8mm Countersunk AL Washer 005-WA8
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 T20 Torx Short Hex Key 005-9-15820
1 TBR Sticker Kit 015-10212
Qty. Description Part Number
1 Muffler Canister M-2 005-187-207M
1 Header 005-26101HK
1 Muffler Clamp 005-2C1
1 HARDWARE KIT 005-261-3C
2 X-Ring (half) 005-7-2-3
1 Muffler Mounting Bracket 005-261-B
1 8mm Flange Nut 005-FN8
1 8x20mm Socket Head Flat Screw 005-SHF820
2 10x25mm Black Flange Bolt 005-FB1025B
4 6x14mm Socket Head Cap Screw 005-SH614
4 6mm Split Lock Washer 005-WL6
1 8mm Countersunk AL Washer 005-WA8
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 T20 Torx Short Hex Key 005-9-15820
1 TBR Sticker Kit 015-10212
Qty. Description Part Number
1 Muffler Canister M-2 005-187-208M
1 Header 005-26101HK
1 Muffler Clamp 005-2C2
1 HARDWARE KIT 005-261-3C
2 X-Ring (half) 005-7-2-3
1 Muffler Mounting Bracket 005-261-B
1 8mm Flange Nut 005-FN8
1 8x20mm Socket Head Flat Screw 005-SHF820
2 10x25mm Black Flange Bolt 005-FB1025B
4 6x14mm Socket Head Cap Screw 005-SH614
4 6mm Split Lock Washer 005-WL6
1 8mm Countersunk AL Washer 005-WA8
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 T20 Torx Short Hex Key 005-9-15820
1 TBR Sticker Kit 015-10212
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