Two Brothers Racing S1000RR User Manual

Installation Instructions

2010 BMW

V.A.L.E.

V A R I A B L E A X I S L O C K I N G E X H A U S T

S1000RR

Full Ex haust System
Part# 00 5-2810106V-B / 005-2810107V-B / 005-2810108V-B

Parts List

Qty. Description Part Number

1 Muffler Canister Varies
1 Header Kit 005-28101HK
1 Slip Tube 005-28101S
1 Canister Clamp Varies
1 HARDWARE KIT 005-281-3C
4 6x20mm Socket Head Cap Screws 005-SH620
4 6mm Lock Washers 005-WL6
2 X-Ring (half) 005-7-2-3
2 8mm Flange Nut 005-FN8
1 8x45mm Flat Head Socket Cap Screw 005-SHF845B
1 66mm Barrel Clamp 005-27-66MSH
1 Decorative Countersunk Washer 005-WA8-B
1 8x25mm Hex Bolt 005-HB825
1 Mounting Bracket 005-281-B2
1 22mm Black AL Spacer 005-S-22A
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 T20 Torx Hex Key 005-9-15820
1 TBR Sticker Kit 015-10212

1. Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
stand or ideally a service lift.

2. Remove seat.

TM

3. Remove left and right upper and lower fairings.

4. Carefully remove crossover servo cable. Do not turn
servo wheel (damage may occur if you do). Keep
servo plugged in. This servo is located on left side of
motorcycle at the lower front of fuel tank.

6. Remove both cables from servo carefully. Do not
turn servo, the servo must stay plugged in and on
motorcycle.

7. Remove muffler mounting bolt and inside spacer,
these will not be re-used.

8. Loosen joint clamp and remove muffler assembly.

IMPORTANT - PLEASE READ CAREFULLY

We recommend that this performance part be installed by a qualied motorcycle
technician. If you have any doubts as to your ability to install this performance
part, please consult with your local motorcycle dealer. Read all instructions rst
before starting installation. Make sure the motorcycle and exhaust system are
completely cool before starting the installation. Also, make sure the bike is secure
on a centerstand or ideally a service lift during installation. Be sure to save all stock
components for possible use later.

**This product has not been tested with all available accessories and some
items may cause excessive heat. Excessive heat may cause damage to your
vehicle. Two Brothers Racing will not be responsible for damaged parts.

Warranty

Two Br others Racing p roducts are in tended for clo sed cour se comp etition purposes only, and the refore a re sold “as
is” withou t wa rranty. Two Br others Racing speci fically disclai ms any warranties of merch antability or fitne ss f or a
particu lar purpose and disclai ms all respon sibility fo r consequent ial and inci dental damag es or any ot her losses ar ising
from th e use of th ese product s or parts.

5. Remove/lift fuel tank to access second servo, located
under rear of fuel tank.

9. Remove cables from motorcycle being careful not to
damage or scratch the bike.

10. Un-plug both left and right O2 sensors.

2010 BMW

S1000RR

FullExh aust System
Part# 00 5-2810106V-B / 005-2810107V-B / 005-2810108V-B

Installation Instructions

14. Remove radiator top bolt and dislodge radiator to allow for
better access to headers.

18. Tighten all header bolts.

11. Remove radiator clips from both radiator and oil cooler.

12. Remove both rear mounting exhaust bolts from rear of
header pipe.

13. Remove oil cooler support.

15. Remove header bolts and then remove header assembly.

16. Install left and right O2 sensors on header prior to install.

17. Install header assembly making sure to re-use the OEM
gasket between header and cylinder head.

19. Plug-in O2 sensors and route cables away from headers
through stock retaining clips.

20. Re-install oil cooler brace and secure in place with OEM
hardware. Re-install radiator and clips.

21. Remove right side passanger foot peg.