Two Brothers Racing Rhino User Manual

V.A.L.E.

2008 Yamaha

V A R I A B L E A X I S L O C K I N G E X H A U S T

RHINO 700

V. A.L.E. ™ Com plete D UAL Exha ust Sys tem wit h M-7 Caniste rs Part # 0 05-2170106D

Installation Instructions

Make sure the ATV is completely cool before starting

1. the installation. Make sure the ATV is secure and the wheels are choked to prevent rolling during installation.

Remove the bed from the rear section of the Rhino.

2. First remove the pins in the hinges, unhook the hydraulic shocks, then disconnect the electronics. Remove the heat shield from the top of the motor.

Remove the stock headpipe and remove the mounting

bolts hardware and brackets holding the stock mufﬂer.

You will need to twist and rotate the stock mufﬂer

3 4

assembly in order to remove it from the chassis.

Connect both left and right header and slip tubes, join

5. together with the 80mm springs.

5 6

5 “

Parts List

Qty. Description Part Number

1 Left Mufﬂer Canister M-7 005-217-206ML 1 Right Mufﬂer Canister M-7 005-217-206MR 1 Left Header 005-21701H-L 1 Right Header 005-21701H-R 4 Heavy Duty Mufﬂer Clamp 005-2C4 1 HARDWARE KIT 005-217-4 4 X-Ring (half) 005-7-2-3 2 Header Collar 005-152-17-2 2 Steel Header Flange 005-152-15S-2 4 80mm Spring 005-S-80 2 Billet Bolt-on Mufﬂer Mount (Front) 005-217-21 2 Billet Bolt-on Mufﬂer Mount (Back w/ radius) 005-217-21B 4 Billet Bolt-on Mufﬂer Mount “U” Brackets 005-217-21U 8 8x40mm Socket Head Cap Screws 005-SH840 12 M8 Split High Collar Lock Washers 005-WL8 8 M6 Split High Collar Washers 005-WL6 4 8x1.25mm Pitch Metal Locking Flange Nuts 005-FNL8 4 8mm Large Flat Washers 005-WO8 4 8x20mm Socket Head Cap Screws 005-SH820 2 Spark Arrester Screen (Installed) 005-106S 8 6x14mm Socket Head Cap Screws 005-SH614 1 5mm Long Handle Ball end hex key 005-9-18610 1 Permatex High Strength Threadlock 031-P09179 1 TBR Sticker Kit 015-10212

IMPORTANT - PLEASE READ CAREFULLY

Slide the ﬂange over the header tube with the part number

6. edge going on ﬁrst. Then slide the collar over the end of the exhaust tube that will connect to the cylinder head.

Install the new TBR head pipes making sure that the OEM

7. sealing gasket is between header collar and cylinder head. Use the supplied 8mm lock nuts to secure header ﬂange to cylinder head. Leave loose for now.

IMPORTANT: The driver’s side header system has less bend when compared to the passenger side. Both exhaust will go under the drive shaft. Install the passenger side ﬁrst. The driver’s side goes in front of the passenger side.

Install mounting brackets to frame as shown. The rear

8. brackets have a radius for bed hydrolic shock clearance. Use threadlock and lock washers on all hardwarre. Make sure brackets are level with each other. Because of the differences with every Rhino, this bracket may ﬁt tighter on some frame rails due to paint and/or heat from production welds and twisting. This is normal.

1” or Less

Bracket Spacing Measurements

Slide rubber clamp liner inside the 4 mufﬂer clamps.

Carefully slide rubber lined clamps over the mufﬂer and

10. loosely secure to mounting brackets. Use threadlock, lock washers and large OD washers. Leave loose for now.

Front

Rear

We recommend that this performance part be installed by a qualied motorcycle technician.

If you have any doubts as to your ability to install this performance part, please consult with

your local motorcycle dealer. Read all instructions rst before starting installation. Make sure the motorcycle and exhaust system are completely cool before starting the installation. Also, make sure the bike is secure on a centerstand or ideally a service lift during installation. Be sure to save all stock components for possible use later.

1 2

Rear brackets have radial bends.

NOTE: Instructions continued on Page 2...

Installation Instructions

Attach header tubes to mufﬂers using supplied 6x16mm

11. socket head screws and lock washers using threadlocker and loosely secure both mufﬂers.

Check wires and cables to make sure they are clear from

18. header tubes.

V.A.L.E.

2008 Yamaha

V A R I A B L E A X I S L O C K I N G E X H A U S T

RHINO 700

V. A.L.E. ™ Com plete D UAL Exha ust Sys tem wit h M-7 Caniste rs Part # 0 05-2170106D

005-2170106D

Qty. Description Part Number

Re-install the bed and hydrolic shock. Check to make sure

Align mufﬂers from rear of the vehicle.

12.

19. that the shocks clear the brackets.

Before you run the bike, clean off all ﬁngerprints and dirt, as

20. any oily residue will etch the metal and become somewhat permanent when the system gets hot. Run the bike and enjoy. It is normal for some white smoke to appear the ﬁrst time you start the bike. This is packing/manufacturing oil from inside the pipe burning off. Check for gaps or leaks. If you ﬁnd a leak, a little high temperature silicon sealant should ﬁx it. After 1 to 2 hours of riding recheck all fasteners

Tighten the 4 6x16mm socket head screws that attach the

13. mufﬂer to the header joint on both mufﬂers.

Tighten the mufﬂer clamps, making sure the alignment is good.

14.

Tighten header ﬂange nuts.

15.

for tightness.

Maintenance

Check your hardware every 10 hours of operation,

• including the bolts on the mufﬂer assembly.

Packing should be replaced every 15 hours of operation.

•

Quiet inserts are also available. P1 Powertip (005-P1), P1-

• R Powertip (005-P5) and P4 Powertip (005-P4)

In order to maintain optimal performance, it is

• recommended that this spark arrestor be cleaned after

every 30 hours of use. (Our U.S. Forestry Service approved

Spark Arrester is included with all M-7 V.A.L.E. stainless/aluminum exhaust systems. These tips prevent broadcasting sparks with no appreciable loss of horsepower. Additionally this tip prevents the introduction of foreign matter into the exhaust system.)

Care & Cleaning

Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is

Install one spring per side on each header at ﬂange.

16.

Re-install heatshield.

17.

completely cool before maintenance.

Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.

Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright ﬁnish to factory spec.

Repack all road canisters every 3,000 miles. Part #005-10038 Repack all offroad canisters after every 10 hours of use. Part #005-10038MX

NEVER dyno test your bike with carbon ﬁber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers Racing does not provide a warranty for burned canisters.

Warranty

Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is” without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use of these products or parts.

Two Brothers Racing Rhino User Manual

Specifications and Main Features

Frequently Asked Questions

User Manual