2006-09 Outlander 800/2007-10 Renegade 800
PARTS LIST
Installation Instructions
1 Juice Box Pro™
1 USB Cable
1 Top Tune CD-ROM
1 Installation Guide
2 Velcro strip
1 Alcohol swab
1 Posi tap
THE IGNITION MUST BE TURNED
OFF BEFORE INSTALLATION!
DOWNLOAD THE TOPTUNE SOFTWARE
AND LATEST MAPS FROM OUR
WEBSITE:
www.twobros.com
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
401 S. Grand Ave. Santa Ana, CA 92705
(800) 211-2767 www.twobros.com
ITBR001-256 www.twobros.com 2006-09 Outlander 800/2007-10 Renegade 800 - 1
Selecting the Map Position
The J uice B ox Pro comes loaded w ith up to te n maps . U sing a # 1 Phillips
scr ewdr iver, turn the m ap s elect dia l to toggle between the loaded m aps . R efer to
the map position table below for the maps included in your J uice Box Pro.
Using the RPM Range Dials
The Low, Mid, and High RPM Dials refer to the RPM range, in thirds, of your
vehicle. Each dial allows +/- 10% fuel adjustment on top of what fuel changes are
done in the map. W ith the dial facing straight up, there is no additional fuel change.
For example, if your vehicle revs to 15,000 RPM:
• the low RPM dial will adjust 0-5000 R PM
• the mid RPM dial will adjust 5001-10000 R PM
• the high RPM dial will adjust 10001-15000 RPM
Using Top Tune
Take your tuning to the next level w ith the Top Tune software.
Position 0 Zero map
Position 1 Stock exhaust
Stock air fi lter
Position 2 Two Brothers slip-on exhaust
Stock air fi lter
Position 3 Stock exhaust
Stock air fi lter
Position 4 Two Brothers slip-on
Stock air fi lter
USB Port
High RPM Dial
Mid Dial RPM
Low Dial RPM
Map Select
Status Light
(Power to Unit)
2007-2010 CanAm
Renegade 800
2007-2010 CanAm
Renegade 800
2006-2009
Bombardier
Outlander 800
2006-2009
Can-Am
Outlander 800
I ns t a l li n g t h e Top Tu ne S o ft w a r e
1 Insert the CD provided into your com puter’s cd-rom drive. The launch program
will run automatically.
If auto-run is disabled, double-click the My Computer icon then double-click the
CD drive icon. Double-click TBR Top Tune.exe to manually start the CD.
2 Click Install Software and follow the on-screen instructions to install the Top
Tune software. The Top Tune software and maps will be stored in C:\Program
Files\T BR Top Tune.
3 C lick Map Databas e. All m a ps will a utomatically be installed to the C:\Pro gra m
Files\TBR Top Tune\maps folder.
Loading Additional Maps
1 Connect the US B cable from the computer to the Juice Box Pro. Verify the cable
is fully seated in the J uice Box Pro.
2 Run the Top Tune software by double-clicking the program icon installed on your
desktop or on your start menu.
3 Click Open Map File and select a m ap file.
4 C lick S en d M ap. You can send the map to any of the ten map pos itions.
A ltering M aps U sin g To p Tu ne
The values in the map represent a percentage of fuel change over stock. A value of
10 in the m a p indica tes at tha t throttle pos ition a nd R PM range th e vehicle will be
10% richer than stock. If the value is -10, then it would be 10% leaner than stock. You
ha ve the ability to fine tune your fuel cur ve by altering thes e values . T he Top Tune
software allows a value of +250 to -100 in each cell.
ITBR001-256 www.twobros.com 2006-09 Outlander 800/2007-10 Renegade 800 - 2
Figure A Figure BFigure C
1. Remove the seat.
2. Remove the right hand side covers as shown in Figure A.
remove
air box
cover
3. Using the supplied velcro, secure the Juice Box Pro to the underside of the airbox
cover as shown in Figure B.
Make sure to clean both surfaces with the alcohol swab before attaching.
Note: Figure B shows the Juice Box Pro in the general location of the install. Place
the unit above this location.
4. Route the Juice Box Pro wiring harness to the right side of the ATV.
5. Unplug the stock wiring harness from the rear injector as shown in Figure C.
unplug stock
harness
ITBR001-256 www.twobros.com 2006-09 Outlander 800/2007-10 Renegade 800 - 3
Figure DFigure E
Juice Box Pro
connectors
stock connector
6. Attach the yellow colored wires from the Juice Box Pro to the stock wiring
harness and the rear fuel injector as shown in Figure D.
Figure F
unplug stock
harness
stock connector
7. Unplug the stock wiring harness from the front injector as shown in Figure E.
8. Route the orange colored wires from the Juice Box Pro to the left hand side of the
throttle body and go towards the front injector.
9. Attach the orange colored wires from the Juice Box Pro to the stock wiring
harness and front fuel injector as shown in Figure F.
Juice Box Pro
connectors
ITBR001-256 www.twobros.com 2006-09 Outlander 800/2007-10 Renegade 800 - 4
Figure GFigure HFigure I
10. Locate the Throttle Position Sensor (TPS) connector.
The TPS connector is located on the rear of the throttle body as shown in
Figure G.
11. Unplug the TPS connector.
unplug
ground wire
grey wire from
Juice Box Pro
12. Attach the supplied posi-tap to the white/brown wire
of the TPS harness.
13. Attach the grey wire from the Juice Box Pro to the
posi-tap.
Note: It is recommended to use dielectric grease on
these connections.
14. Plug the wiring harness back onto the TPS.
15. Route the ground wire from the Juice Box Pro to the left hand side of the throttle
body and follow the stock ground wires down to the right hand side of the engine
as shown in Figure I.
16. Attach the ground wire from the Juice Box Pro to the common ground lug of the
engine as shown in Figure I.
17. Reinstall the side covers.
18. Reinstall the seat.
bolt
ITBR001-256 www.twobros.com 2006-09 Outlander 800/2007-10 Renegade 800 - 5
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