Two Brothers Racing Raptor 350 User Manual
Installation Instructions
TM
2004-10 Yamaha
V.A.L.E.
V A R I A B L E A X I S L O C K I N G E X H A U S T
RaptoR 350
V.A.L .E .™ S li p- On E xh au st S ys te m wi th M -7 Alu mi nu m Ca ni st er
Par t # 00 5- 16 80 40 6V
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied
motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all
instructions rst before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Be sure
to save all stock components for possible use later.
**This product has not been tested with all available accessories and some
items may cause excessive heat. Excessive heat may cause damage to your
vehicle. Two Brothers Racing will not be responsible for damaged parts.
Warranty
Two Brothe rs Racing p roducts are intended fo r closed co urse compet ition purpo ses only, and therefore are sold “a s is”
without warranty. Two B rothers Rac ing specifi cally discla ims any war ranties of merchantabi lity or fit ness for a particular
purpose and discla ims all res ponsibility for conseq uential and incidental damages or any other losses aris ing from the use
of thes e products or parts.
1. Make sure the quad is completely cool before starting
the installation. Make sure the quad is secure on a
level surface and the wheels are chocked to prevent
the quad from rolling.
2. Remove the bolt securing the OEM muffler to the
frame.
3. Loosen the OEM clamp connecting the slip tube to
the header.
4. Carefully remove OEM muffler assembly from quad.
5. Use the supplied 4 (four) 6 x 14mm bolts and split
lock washers to loosely attach the X-Lite™ ring to
muffler inlet. (See V.A.L.E. Assembly Detail below)
X-Ring
Slip Tube
Muffler Inlet
V.A.L.E.™ Assembly Detail
6. Place the supplied barrel clamp onto the TBR slip
tube and carefully slide TBR muffler assembly onto
the OEM header making sure that the TBR slip-tube is
fully inserted.
IMPORTANT: Make sure that the slip tube is
rotated away from the plastics as far as possible.
This will prevent possible damage to the plastics
due to excessive heat build-up.
7. Attach muffler canister to frame using the supplied
8x25mm socket head screw and washer. Tighten the
bolt securely.
8. Securely tighten the 4 (four) 6 x 14mm hex head
bolts of the V.A.L.E. assembly.
9. Securely tighten the supplied barrel clamp.
10. Double check to make sure that all hardware is
securely tightened.
11. Before you run the quad, clean off all fingerprints
and dirt, as any oily residue will etch the metal and
become somewhat permanent when the system
gets hot. Run the quad and enjoy. It is normal for
some white smoke to appear the first time you
start the quad. This is packing/manufacturing oil
from inside the pipe burning off. Check for gaps or
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10 038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10 038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters at the first signs of packing material deterioration. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
V.A.L.E.
V A R I A B L E A X I S L O C K I N G E X H A U S T
TM
2004-10 Yamaha
RaptoR 350
V.A.L .E .™ S li p- On E xh au st S ys te m wi th M -7 Alu mi nu m Ca ni st er
Par t # 00 5- 16 80 40 6V
005-1680406V
Qty. Description Part Number
1 Muffler Canister M-7 005-168-206M
1 S-Bend Tube 005-16801S
1 HARDWARE KIT 005-168-3
2 X-Ring (half) 005-7-2-3
1 Barrel Clamp 005-27-59MSH
1 8mm Flat Washer 005-WF8
1 8x25mm Socket Head Screw 005-SH825
1 5mm Long Handle Ball End Hex Key 005-9-18610
4 6x14mm Socket Head Cap Screw 005-SH614
4 Split Lock Washer 005-WL6
2 TBR Sticker Kit 015-10212
1 Spark Arrestor (Installed) 005-106S
Loading...