Two Brothers Racing Commander 1000 User Manual

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2011 Can-Am Commander 1000
PARTS LIST
Installation Instructions
1 Juice Box Pro™ 1 USB Cable 1 Top Tune CD-ROM 1 Installation Guide 2 Velcro strip 1 Alcohol swab
THE IGNITION MUST BE TURNED
OFF BEFORE INSTALLATION!
DOWNLOAD THE TOPTUNE SOFTWARE
AND LATEST MAPS FROM OUR
WEBSITE:
PLEASE READ ALL DIRECTIONS BEFORE STARTING INSTALLATION
401 S. Grand Ave. Santa Ana, CA 92705
(800) 211-2767 www.twobros.com
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Selecting the Map Position
S electing the M ap Pos ition
U s ing the R PM R ange Dials
U s ing Top Tune
Installing the Top Tune S oftware
Loading Additional M aps
Altering Maps U sing Top Tune
The J uice Box Pro co mes loaded w ith up to ten m aps. U s ing a #1 Phillips screwdriver, turn the map select dial to toggle be tween the loade d m aps. R efer to the map position table below for the maps included in your Juice B ox Pro.
Using the RPM Range Dials
The Low, Mid, and High RPM Dials refer to the RPM range, in thirds, of your vehicle. Each dial allows +/- 10% fuel adjustment on top of what fuel changes are done in the map. With the dial facing straight up, there is no additional fuel change. For example, if your vehicle revs to 15,000 RPM:
• the low RPM dial will adjust 0-5000 R PM
• the mid RPM dial will adjust 5001-10000 RPM
• the high RPM dial will adjust 10001-15000 RPM
Using Top Tune
Take y ou r tuning to the next level w ith the Top Tun e s oftware.
Position 0 Zero map
Position 1 Stock exhaust
Stock air fi lter
USB Port
High RPM Dial
Mid Dial RPM
Low Dial RPM
Map Select Status Light
(Power to Unit)
2011 CanAm Commander 1000
I ns t a l li n g t h e Top Tu ne S o ft w a r e 1 Insert the CD provided into your computer’s cd-rom drive. The launch program
will run automatically. If auto-run is disabled, double-click the My Computer icon then double-click the CD drive icon. Double-click TB R Top Tune.exe to manually start the CD.
2 Click Install S oftware and follow the on-screen instructions to install the Top
Tune software. The Top Tune software and maps will be stored in C:\Program Files\T BR Top Tune.
3 C lick M ap Databas e. All m aps will a uto matically be ins talled to the C:\Pr ogram
Files\TBR Top Tune\maps folder.
Loading Additional Maps 1 Connect the US B cable from the computer to the Juice Box Pro. Verify the cable
is fully seated in the J uice B ox Pro.
2 Run the Top Tune software by double-clicking the program icon installed on your
desktop or on your start menu. 3 Click Open Map File and select a map file. 4 C lick Send M ap. You can send the ma p to any of the ten m ap positions.
A ltering M aps Us ing Top Tune The values in the map represent a percentage of fuel change over stock. A value of 10 in the map indicates at that throttle position a nd RPM range the v ehicle w ill be 10% richer than stock. If the value is -10, then it would be 10% leaner than stock. You ha ve the ability to fine tune y our fuel curve by altering these values . The Top Tune software allows a value of +250 to -100 in each cell.
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1. Remove the center console, glove compartment, ignition switch board, and both passenger side engine compartment cover panels.
2. The motor compartment will be exposed as shown in Figure A.
Figure AFigure B
3. Using the supplied velcro, secure the Juice Box Pro to the driver side engine cover as shown in Figure B.
Make sure to clean both surfaces with the alcohol swab before attaching.
4. Attach the ground wire from the Juice Box Pro to the negative side of the battery as shown in Figure B.
ground wire
5. Route the Juice Box Pro harness over the engine cover and route the harness along the intake plenum as shown in Figure C.
harness
Figure C
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6. Locate the fl y by wire throttle servo and unplug the six-pin connector.
The fl y by wire throttle servo is located on the passenger side of the intake plenum.
7. Attach the connectors from the Juice Box Pro harness in line with stock wiring harness and the servo unit.
Figure D
Figure E
8. Unplug the three-pin coil connector.
This connector is located on the coil under the center console on the left side.
9. Attach the connectors from the Juice Box Pro harness to the stock wiring harness and the coil connector.
10. Locate the two-pin crank connector.
This connector is located beneath the intake plenum on the drivers side of the engine.
11. Attach the connectors from the Juice Box Pro harness to the stock wiring harness and the crank connector.
Figure F
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12. Locate the fuel injectors above the engine as shown in Figure G.
Figure G
Figure H
13. Attach the connectors from the Juice Box Pro to the stock wiring harness and the fuel injectors.
orange wires connect to the front cylinder
yellow wires connect to the rear cylinder
14. Replace the passenger side engine compartment cover panels, ignition switch board, glove compartment, and center console.
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