Page 1
Installation Instructions
Fr
on
t
2001-03 Honda
CBR600F4i
High M ount S lip-on Exhau st Syste m
Part # 005-040406H / 005-040407H / 005-040408H / 005-040417H / 005-040418H / 005-040421H /
005-040419H / 005-040420H / 005-040406HM / 005-040407HM / 005-040408HM / 005-040419HM /
005-040420HM
Parts List
Qty. Description Part Number
1 CBR600F4i (01-06) Muffler Canister Varies
1 CBR600F4i (01-06) Muffler Canister Clamp Varies
1 CBR600F4i (01-06) Slip-On Tube (High) 005-0404HT
1 HARDWARE KIT 005-04H-3
1 Aluminum Block-off Bolt for O2 005-04-22B
1 Copper Washer for Block-off Bolt 005-04-22W
1 Barrel Band Clamp 005-27-64MSH
2 80mm Swivel Hook Spring 005-S80
1 CBR600F4i (01-06) Billet High Mount Bracket 005-0404HB
2 8x20mm Socket Head Cap Screws 005-SH820
1 8x25mm Socket Head Cap Screws 005-SH825
4 8mm Flat Washers 005-WF8
1 8mm Nylon Lock Nut 005-NN8
4 Blue Scotch Locks 005-BS
1 Flush Mount Marker Light Set 005-88T
1 Permatex High Temp Gasket Maker 031-P22072
1 Permatex Anti-Seize Lubricant 031-P09175
2 TBR Script Logo Yellow Decal 4” 015-10208-A
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied
motorcycle technician. If you have any doubts as to your ability to install
this performance part, please consult with your local motorcycle dealer.
Read all instructions rst before starting installation. Make sure the
motorcycle and exhaust system are completely cool before starting the
installation. Also, make sure the bike is secure on a centerstand or ideally
a service lift during installation. Be sure to save all stock components for
possible use later.
1. Make sure the bike is completely cool before starting the
installation. Make sure the bike is secure on the sidestand
or ideally a rear service stand.
2. Loosen the clamp that holds the muffler connector pipe
to the headers under the bike.
NOTE: On California models you will need to unscrew the
O2 sensor plug in order to mount the O2 sensor from the
stock exhaust system.
3. Remove the hardware that holds the stock muffler at the
passenger footpeg bracket. Take off the muffler. Be sure
to remove the exhaust gasket (header/muffler junction)
as our system does not use it.
4. Remove the passenger footpegs and install the high
mount bracket on the right side. The high mount bracket
is attached to the right side passenger footpeg mount
(use the x2-8mm x 20mm and x2-8mm washers).
5. Remove the stock rear turn signals and replace with the
flush mount signals, use the scotch locks to splice into
the stock wiring.
6. Install the O2 sensor (if applicable) into the new slip-on
tube. If your bike does not require an O2 sensor, use the
supplied aluminum block off bolt and copper washer to
seal the thereaded O2 bung in the slip-on tube. Be sure to
coat the threads of the sensor with the included packet of
hi-temp anti-seize. Slide the slip-on connector pipe onto
the end of the headers, using the stainless steel T-bolt
clamp to attach it to the headers. Leave loose for now.
7. Place a bead of the hi-temp sealant on the outside edge
of the slip-on that goes into the canister. Slide the TBR
canister onto the end of the Slip-on pipe. Wipe off the
excess sealant that will squeeze out.
8. Carefully slide the muffler clamp over the muffler (Note:
The stainless steel canister clamp and the name badge
on the canister come from the factory with a clear plastic
protective film. Please remove this film before operation.)
and into position by the high mount bracket. You may need
to twist and turn the slip-on pipe a little to get it in the right
place. Locate both tabs of the muffler clamp outside of the
high mount bracket. Use the 8mm x 25mm bolt, 2-8mm
washers and 8mm Nylock nut to secure the clamp.
9. Make sure everything is aligned and tighten all hardware.
Affix the two connector springs to the muffler.
10. Before you run the bike, clean off all fingerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the bike and enjoy. It is normal for some white smoke to
appear the first time you start the bike. This is packing/
manufacturing oil from inside the pipe burning off. Check
for gaps or leaks. If you find a leak, a little high temperature
silicon sealant should fix it. After 50 to 100 miles, recheck
all fasteners for tightness.
Care & Cleaning / Warranty Information
Care & C leaning
Keep system free of dirt and moisture. Store in a cool, dry place. For cleaning use
a mild spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Stainle ss Hea der Syste m:
hue afte r a fe w heat cycles , this is a no rmal char acteri stic of high quality
stainle ss ste el.
Carbon Fiber Mufflers :
good co nditio n and n ot bur ned out , as e xhaust heat i nside a n empt y canis ter
will de terior ate the Carbo n Fiber sleev e. T BR sel ls repa ck kits ( TBR pa rt # 0 05-
10038) that in clude new ri vets a nd repa ck materi al as w ell as a dril l bit (#30),
making it eas y to do your self. Also , NEVER dyno t est yo ur bik e with carbon
fiber mu fflers instal led - the int ense h eat and lack of coolin g air c an quickl y
cause t he CF materia l to b urn. Two Brothe rs Rac ing doe s not p rovide a warrant y
for bur ned ca rbon fib er.
Aluminu m Muffl ers:
restore the b right fi nish t o facto ry spe c.
Two Brothe rs Racing p roducts are intended fo r closed co urse compet ition purpo ses only, and
therefo re are sold “as is” wi thout warra nty. Two Brothers Racing spe cifically d isclaims an y
warrant ies of merc hantability or fitness for a part icular purp ose and dis claims all responsibil ity for consequent ial and inc idental dam ages or any other loss es arising from the us e of these
product s or parts.
Polished stainl ess st eel pip es wil l turn a ligh t golde n
Always ma ke sur e the fibergla ss packin g insi de is i n
Use an alumi num or mag wh eel pol ish su ch as Mot her’s to
Page 2
005-040406H
005-040407H
005-040408H
005-040417H
Qty. Description Part Number
1 CBR600F4i (01-06) Muffler Canister C2 Aluminum 005-206R
1 CBR600F4i (01-06) Muffler Canister Clamp 005-2C
1 CBR600F4i (01-06) Slip-On Tube (High) 005-0404HT
1 HARDWARE KIT 005-04H-3
1 Aluminum Block-off Bolt for O2 005-04-22B
1 Copper Washer for Block-off Bolt 005-04-22W
1 Barrel Band Clamp 005-27-64MSH
2 80mm Swivel Hook Spring 005-S80
1 CBR600F4i (01-06) Billet High Mount Bracket 005-0404HB
2 8x20mm Socket Head Cap Screws 005-SH820
1 8x25mm Socket Head Cap Screws 005-SH825
4 8mm Flat Washers 005-WF8
1 8mm Nylon Lock Nut 005-NN8
4 Blue Scotch Locks 005-BS
1 Flush Mount Marker Light Set 005-88T
1 Permatex High Temp Gasket Maker 031-P22072
1 Permatex Anti-Seize Lubricant 031-P09175
2 TBR Script Logo Yellow Decal 4” 015-10208-A
Qty. Description Part Number
1 CBR600F4i (01-06) Muffler Canister C2 Aluminum 005-207R
1 CBR600F4i (01-06) Muffler Canister Clamp 005-2C1
1 CBR600F4i (01-06) Slip-On Tube (High) 005-0404HT
1 HARDWARE KIT 005-04H-3
1 Aluminum Block-off Bolt for O2 005-04-22B
1 Copper Washer for Block-off Bolt 005-04-22W
1 Barrel Band Clamp 005-27-64MSH
2 80mm Swivel Hook Spring 005-S80
1 CBR600F4i (01-06) Billet High Mount Bracket 005-0404HB
2 8x20mm Socket Head Cap Screws 005-SH820
1 8x25mm Socket Head Cap Screws 005-SH825
4 8mm Flat Washers 005-WF8
1 8mm Nylon Lock Nut 005-NN8
4 Blue Scotch Locks 005-BS
1 Flush Mount Marker Light Set 005-88T
1 Permatex High Temp Gasket Maker 031-P22072
1 Permatex Anti-Seize Lubricant 031-P09175
2 TBR Script Logo Yellow Decal 4” 015-10208-A
Qty. Description Part Number
1 CBR600F4i (01-06) Muffler Canister C2 Aluminum 005-208R
1 CBR600F4i (01-06) Muffler Canister Clamp 005-2C2
1 CBR600F4i (01-06) Slip-On Tube (High) 005-0404HT
1 HARDWARE KIT 005-04H-3
1 Aluminum Block-off Bolt for O2 005-04-22B
1 Copper Washer for Block-off Bolt 005-04-22W
1 Barrel Band Clamp 005-27-64MSH
2 80mm Swivel Hook Spring 005-S80
1 CBR600F4i (01-06) Billet High Mount Bracket 005-0404HB
2 8x20mm Socket Head Cap Screws 005-SH820
1 8x25mm Socket Head Cap Screws 005-SH825
4 8mm Flat Washers 005-WF8
1 8mm Nylon Lock Nut 005-NN8
4 Blue Scotch Locks 005-BS
1 Flush Mount Marker Light Set 005-88T
1 Permatex High Temp Gasket Maker 031-P22072
1 Permatex Anti-Seize Lubricant 031-P09175
2 TBR Script Logo Yellow Decal 4” 015-10208-A
Qty. Description Part Number
1 CBR600F4i (01-06) Muffler Canister C2 Aluminum 005-404R
1 CBR600F4i (01-06) Muffler Canister Clamp 005-4C
1 CBR600F4i (01-06) Slip-On Tube (High) 005-0404HT
1 HARDWARE KIT 005-04H-3
1 Aluminum Block-off Bolt for O2 005-04-22B
1 Copper Washer for Block-off Bolt 005-04-22W
1 Barrel Band Clamp 005-27-64MSH
2 80mm Swivel Hook Spring 005-S80
1 CBR600F4i (01-06) Billet High Mount Bracket 005-0404HB
2 8x20mm Socket Head Cap Screws 005-SH820
1 8x25mm Socket Head Cap Screws 005-SH825
4 8mm Flat Washers 005-WF8
1 8mm Nylon Lock Nut 005-NN8
4 Blue Scotch Locks 005-BS
1 Flush Mount Marker Light Set 005-88T
1 Permatex High Temp Gasket Maker 031-P22072
1 Permatex Anti-Seize Lubricant 031-P09175
2 TBR Script Logo Yellow Decal 4” 015-10208-A
005-040418H
005-040421H
005-040419H
005-040420H
Qty. Description Part Number
1 CBR600F4i (01-06) Muffler Canister C2 Aluminum 005-405R
1 CBR600F4i (01-06) Muffler Canister Clamp 005-4C1
1 CBR600F4i (01-06) Slip-On Tube (High) 005-0404HT
1 HARDWARE KIT 005-04H-3
1 Aluminum Block-off Bolt for O2 005-04-22B
1 Copper Washer for Block-off Bolt 005-04-22W
1 Barrel Band Clamp 005-27-64MSH
2 80mm Swivel Hook Spring 005-S80
1 CBR600F4i (01-06) Billet High Mount Bracket 005-0404HB
2 8x20mm Socket Head Cap Screws 005-SH820
1 8x25mm Socket Head Cap Screws 005-SH825
4 8mm Flat Washers 005-WF8
1 8mm Nylon Lock Nut 005-NN8
4 Blue Scotch Locks 005-BS
1 Flush Mount Marker Light Set 005-88T
1 Permatex High Temp Gasket Maker 031-P22072
1 Permatex Anti-Seize Lubricant 031-P09175
2 TBR Script Logo Yellow Decal 4” 015-10208-A
Qty. Description Part Number
1 CBR600F4i (01-06) Muffler Canister C2 Aluminum 005-408R
1 CBR600F4i (01-06) Muffler Canister Clamp 005-4C2
1 CBR600F4i (01-06) Slip-On Tube (High) 005-0404HT
1 HARDWARE KIT 005-04H-3
1 Aluminum Block-off Bolt for O2 005-04-22B
1 Copper Washer for Block-off Bolt 005-04-22W
1 Barrel Band Clamp 005-27-64MSH
2 80mm Swivel Hook Spring 005-S80
1 CBR600F4i (01-06) Billet High Mount Bracket 005-0404HB
2 8x20mm Socket Head Cap Screws 005-SH820
1 8x25mm Socket Head Cap Screws 005-SH825
4 8mm Flat Washers 005-WF8
1 8mm Nylon Lock Nut 005-NN8
4 Blue Scotch Locks 005-BS
1 Flush Mount Marker Light Set 005-88T
1 Permatex High Temp Gasket Maker 031-P22072
1 Permatex Anti-Seize Lubricant 031-P09175
2 TBR Script Logo Yellow Decal 4” 015-10208-A
Qty. Description Part Number
1 CBR600F4i (01-06) Muffler Canister C2 Aluminum 005-807R
1 CBR600F4i (01-06) Muffler Canister Clamp 005-5C
1 CBR600F4i (01-06) Slip-On Tube (High) 005-0404HT
1 HARDWARE KIT 005-04H-3
1 Aluminum Block-off Bolt for O2 005-04-22B
1 Copper Washer for Block-off Bolt 005-04-22W
1 Barrel Band Clamp 005-27-64MSH
2 80mm Swivel Hook Spring 005-S80
1 CBR600F4i (01-06) Billet High Mount Bracket 005-0404HB
2 8x20mm Socket Head Cap Screws 005-SH820
1 8x25mm Socket Head Cap Screws 005-SH825
4 8mm Flat Washers 005-WF8
1 8mm Nylon Lock Nut 005-NN8
4 Blue Scotch Locks 005-BS
1 Flush Mount Marker Light Set 005-88T
1 Permatex High Temp Gasket Maker 031-P22072
1 Permatex Anti-Seize Lubricant 031-P09175
2 TBR Script Logo Yellow Decal 4” 015-10208-A
Qty. Description Part Number
1 CBR600F4i (01-06) Muffler Canister C2 Aluminum 005-808R
1 CBR600F4i (01-06) Muffler Canister Clamp 005-5C1
1 CBR600F4i (01-06) Slip-On Tube (High) 005-0404HT
1 HARDWARE KIT 005-04H-3
1 Aluminum Block-off Bolt for O2 005-04-22B
1 Copper Washer for Block-off Bolt 005-04-22W
1 Barrel Band Clamp 005-27-64MSH
2 80mm Swivel Hook Spring 005-S80
1 CBR600F4i (01-06) Billet High Mount Bracket 005-0404HB
2 8x20mm Socket Head Cap Screws 005-SH820
1 8x25mm Socket Head Cap Screws 005-SH825
4 8mm Flat Washers 005-WF8
1 8mm Nylon Lock Nut 005-NN8
4 Blue Scotch Locks 005-BS
1 Flush Mount Marker Light Set 005-88T
1 Permatex High Temp Gasket Maker 031-P22072
1 Permatex Anti-Seize Lubricant 031-P09175
2 TBR Script Logo Yellow Decal 4” 015-10208-A
Page 3
005-040406HM
005-040407HM
005-040408HM
005-040419HM
Qty. Description Part Number
1 CBR600F4i (01-06) Muffler Canister M-2 Aluminum 005-206MR
1 CBR600F4i (01-06) Muffler Canister Clamp 005-2C
1 CBR600F4i (01-06) Slip-On Tube (High) 005-0404HT
1 HARDWARE KIT 005-04H-3
1 Aluminum Block-off Bolt for O2 005-04-22B
1 Copper Washer for Block-off Bolt 005-04-22W
1 Barrel Band Clamp 005-27-64MSH
2 80mm Swivel Hook Spring 005-S80
1 CBR600F4i (01-06) Billet High Mount Bracket 005-0404HB
2 8x20mm Socket Head Cap Screws 005-SH820
1 8x25mm Socket Head Cap Screws 005-SH825
4 8mm Flat Washers 005-WF8
1 8mm Nylon Lock Nut 005-NN8
4 Blue Scotch Locks 005-BS
1 Flush Mount Marker Light Set 005-88T
1 Permatex High Temp Gasket Maker 031-P22072
1 Permatex Anti-Seize Lubricant 031-P09175
2 TBR Script Logo Yellow Decal 4” 015-10208-A
Qty. Description Part Number
1 CBR600F4i (01-06) Muffler Canister M-2 Carbon Fiber 005-206R
1 CBR600F4i (01-06) Muffler Canister Clamp 005-2C1
1 CBR600F4i (01-06) Slip-On Tube (High) 005-0404HT
1 HARDWARE KIT 005-04H-3
1 Aluminum Block-off Bolt for O2 005-04-22B
1 Copper Washer for Block-off Bolt 005-04-22W
1 Barrel Band Clamp 005-27-64MSH
2 80mm Swivel Hook Spring 005-S80
1 CBR600F4i (01-06) Billet High Mount Bracket 005-0404HB
2 8x20mm Socket Head Cap Screws 005-SH820
1 8x25mm Socket Head Cap Screws 005-SH825
4 8mm Flat Washers 005-WF8
1 8mm Nylon Lock Nut 005-NN8
4 Blue Scotch Locks 005-BS
1 Flush Mount Marker Light Set 005-88T
1 Permatex High Temp Gasket Maker 031-P22072
1 Permatex Anti-Seize Lubricant 031-P09175
2 TBR Script Logo Yellow Decal 4” 015-10208-A
Qty. Description Part Number
1 CBR600F4i (01-06) Muffler Canister M-2 Titanium 005-206R
1 CBR600F4i (01-06) Muffler Canister Clamp 005-2C2
1 CBR600F4i (01-06) Slip-On Tube (High) 005-0404HT
1 HARDWARE KIT 005-04H-3
1 Aluminum Block-off Bolt for O2 005-04-22B
1 Copper Washer for Block-off Bolt 005-04-22W
1 Barrel Band Clamp 005-27-64MSH
2 80mm Swivel Hook Spring 005-S80
1 CBR600F4i (01-06) Billet High Mount Bracket 005-0404HB
2 8x20mm Socket Head Cap Screws 005-SH820
1 8x25mm Socket Head Cap Screws 005-SH825
4 8mm Flat Washers 005-WF8
1 8mm Nylon Lock Nut 005-NN8
4 Blue Scotch Locks 005-BS
1 Flush Mount Marker Light Set 005-88T
1 Permatex High Temp Gasket Maker 031-P22072
1 Permatex Anti-Seize Lubricant 031-P09175
2 TBR Script Logo Yellow Decal 4” 015-10208-A
Qty. Description Part Number
1 CBR600F4i (01-06) Muffler Canister M-5 Carbon Fiber 005-206R
1 CBR600F4i (01-06) Muffler Canister Clamp 005-5C
1 CBR600F4i (01-06) Slip-On Tube (High) 005-0404HT
1 HARDWARE KIT 005-04H-3
1 Aluminum Block-off Bolt for O2 005-04-22B
1 Copper Washer for Block-off Bolt 005-04-22W
1 Barrel Band Clamp 005-27-64MSH
2 80mm Swivel Hook Spring 005-S80
1 CBR600F4i (01-06) Billet High Mount Bracket 005-0404HB
2 8x20mm Socket Head Cap Screws 005-SH820
1 8x25mm Socket Head Cap Screws 005-SH825
4 8mm Flat Washers 005-WF8
1 8mm Nylon Lock Nut 005-NN8
4 Blue Scotch Locks 005-BS
1 Flush Mount Marker Light Set 005-88T
1 Permatex High Temp Gasket Maker 031-P22072
1 Permatex Anti-Seize Lubricant 031-P09175
2 TBR Script Logo Yellow Decal 4” 015-10208-A
005-040420HM
Qty. Description Part Number
1 CBR600F4i (01-06) Muffler Canister M-5 Titanium 005-206R
1 CBR600F4i (01-06) Muffler Canister Clamp 005-5C1
1 CBR600F4i (01-06) Slip-On Tube (High) 005-0404HT
1 HARDWARE KIT 005-04H-3
1 Aluminum Block-off Bolt for O2 005-04-22B
1 Copper Washer for Block-off Bolt 005-04-22W
1 Barrel Band Clamp 005-27-64MSH
2 80mm Swivel Hook Spring 005-S80
1 CBR600F4i (01-06) Billet High Mount Bracket 005-0404HB
2 8x20mm Socket Head Cap Screws 005-SH820
1 8x25mm Socket Head Cap Screws 005-SH825
4 8mm Flat Washers 005-WF8
1 8mm Nylon Lock Nut 005-NN8
4 Blue Scotch Locks 005-BS
1 Flush Mount Marker Light Set 005-88T
1 Permatex High Temp Gasket Maker 031-P22072
1 Permatex Anti-Seize Lubricant 031-P09175
2 TBR Script Logo Yellow Decal 4” 015-10208-A
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