Two Brothers Racing CBR300R User Manual

Page 1
Installation Instructions
Honda
CBR300R
Slip-on Exhaust System Part # 005-4080405-T
Parts List
Qty. Description Part Number
1 Tarmac Mufer 10” Varies 1 Slip-tube 005-40804S 1 Mounting Bracket 005-302-B 2 45mm Swivel Hook Spring 005-S45 1 8mm Aluminum Spacer 005-S-8 1 8x25mm Socket Head Cap Screw 005-SH825 1 8mm Flange Nut 005-FN8 1 Barrel Clamp 005-27-57MSH 1 Permatex Anti-Seize Lubricant 031-P09175 1 Spring Puller 005-SP
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied motorcycle technician.
If you have any doubts as to your ability to install this performance part, please consult with
your local motorcycle dealer. Read all instructions rst before starting installation. Make sure the motorcycle and exhaust system are completely cool before starting the installation. Also, make sure the bike is secure on a center stand or ideally a service lift during installation. Be sure to save all stock components for possible use later.
Warranty Information
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is” without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use of these products or parts. Not tested for use with OEM or aftermarket accessories.
1. Make sure the bike is completely cool before starting the installation. Make sure the bike is secure on a center stand or ideally a service lift.
2. Remove OEM mufer by removing 2 bolts.
3. Install supplied mufer mount to right side rear foot peg using OEM bolt and nut.
4. Apply a thin layer of anti-seize to mufer inlet. Attach mufer to TBR slip system using the supplied hook springs.
6. Mount mufer to mounting bracket using supplied hardware.
Spacer goes between mufer bracket and mounting bracket.
7. Check for clearance and alignment, then double check
tightness of all hardware.
8. Before you run the bike, clean off all ngerprints and dirt, as
any oily residue will etch the metal and become somewhat permanent when the system gets hot. Run the bike and enjoy.
It is normal for some white smoke to appear the rst time
you start the bike. This is packing/manufacturing oil from
inside the pipe burning off. Check for gaps or leaks. If you nd a leak, a little high temperature silicon sealant should x it. After 50 to 100 miles, recheck all fasteners for tightness.
Care & Cleaning / Warranty Information
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through amber after a few heat cycles. This is a normal characteristic of high quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright nish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the berglass packing
inside is in good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon ber sleeve. TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Titanium Mufers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the berglass packing
inside is in good condition and not burned out, as exhaust heat inside an empty canister
will deteriorate the carbon ber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038 Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon ber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers Racing does not provide a warranty for burned canisters.
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