Two Brothers Racing CB1000 User Manual

Care & Cleaning
2009-10 Honda
CB1000R
Slip-o n Exhaust System wi th M-2 C anister Part # 0 05-2840406V / 00 5-284040 7V / 00 5-2840408V
Parts List
Qty. Description Part Number
1 Muffler Canister Varies 1 Slip-On Tube 005-28404S 1 Muffler Canister Clamp Varies 1 HARDWARE KIT 005-284-3 2 X-Ring (half) 005-7-2-3 4 6x14mm Socket Head Cap Screw 005-SH614 4 6mm Split Lock Washer 005-WL6 1 Mounting Bracket 005-284-B 1 64mm Barrel Clamp 005-27-64MSH 1 5mm Long Handle Ball End Hex Key 005-9-18610 1 T20 Torx Short Hex Key 005-9-15820 1 TBR Sticker Kit 015-10212
1. Make sure the bike is completely cool before starting the installation. Make sure the bike is secure on the sidestand or ideally a rear service stand.
2. Remove OEM Muffler assembly. Retain mounting bolt for later use.
3. Remove the OEM rubber grommet and sleeve from OEM muffler mounting location. This will not be reused.
4. Remove right side rear passenger foot rest assembly.
5. Install TBR muffler mounting backet behind OEM passenger foot rest and re-install on motorcycle.
6. Attach TBR slip-tube to TBR muffler using the supplied 6x20mm bolts and lock washers. Leave loose for now.
7. Slide barrel clamp over slip-tube joint and rubber lined muffler clamp over muffler assembly.
12. Before you run the bike, clean off all fingerprints and dirt, as any oily residue will etch the metal and become somewhat permanent when the system gets hot. Run the bike and enjoy. It is normal for some white smoke to appear the first time you start the bike. This is packing/manufacturing oil from inside the pipe burning off. Check for gaps or leaks. If you find a leak, a little high temperature silicon sealant should fix it. After 50 to 100 miles, recheck all fasteners for tightness.
Care & C leaning
Keep system free of dirt an d moisture. Store in a cool , dry place. For cl ean­ing use a mild spray cleaner. Always apply cleaner or p olish with a so ft, clean cloth.
Stainl ess Header System: Polished stainless steel pipes will turn a light gold­en hue after a few heat cyc les, this is a normal characteristic of high qualit y stainl ess steel.
Carbon Fiber Mufflers: Always mak e sure the fiberglass packing inside is in good condition and not burned out, as e xhaust heat inside an emp ty canister will deteri orate the Car bon Fiber sl eeve. TBR sells rep ack ki ts ( TBR part # 005-10038) that includ e ne w ri vets and repack mater ial as well as a dri ll bit (#30), making it easy to d o y ourself. Also , N EV­ER d yno te st your bik e with carbon fibe r muffl ers i nstalled - t he intens e heat and lack of cooling air can quickly cause the CF materi al to burn. Two Brothers Racing does not provide a warranty for burned carbon fiber.
Alumin um Muffle rs: Use an aluminum or mag wh eel polish such a s Moth­er’s to r estore t he bright finish t o factor y spec.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied motorcycle technician. If you have any doubts as to your ability to install this performance part, please consult with your local motorcycle dealer. Read all instructions rst before starting installation. Make sure the motorcycle and exhaust system are completely cool before starting the installation. Also, make sure the bike is secure on a centerstand or ideally a service lift during installation. Be sure to save all stock components for possible use later.
**This product has not been tested with all available accessories and some items may cause excessive heat. Excessive heat may cause damage to your vehicle. Two Brothers Racing will not be responsible for damaged parts.
8. Install on motorcycle and attach using the OEM muffler mounting bolt.
9. Align muffler and tighten the 4 X-ring bolts.
10. Tighten muffler clamp and barrel clamp at slip-tube joint.
11. Double check all your work.
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