Two Brothers Racing Can-Am Spyder User Manual
Installation Instructions
V.A.L.E.
2008 Can-Am
V a r i a b l e a x i s l o c k i n g e x h a u s t
SPYDER 990
V. A.L.E. ™ Slip -on Ex haust System w ith M- 2 Cani ster
Part # 0 05-229 0406V / 005 -22904 07V / 005-2 290408 V
Parts List
Qty. Description Part Number
1 M-2 Muffler Canister Varies
1 Slip-On Tube 005-22901S
1 HARDWARE KIT 005-229-3
2 X-Ring (half) 005-7-2-3
1 Aluminum Spacer 005-229-S2
1 Muffler Clamp Varies
1 Rubber Clamp Liner 005-LC
1 Barrel Clamp 74mm 005-27-74M
1 10x75mm Socket Head Cap Screw 005-SH1075
4 6x14mm Socket Head Cap Screw 005-SH614
4 6mm Lock Washer 005-WL6
1 High Temp Silicon 013-P22072
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 T20 Torx Short Hex Key 005-9-15820
1 Spring 005-S80
1 TBR Sticker Kit 015-10212
1. Make sure the bike is completely cool before starting the
installation. Make sure the bikes parking brake is set.
2. Remove OEM Muffler assembly.
3. Remove OEM Gasket.
TM
4. Install slip-on tube to TBR muffler using the 6x14mm
socket head cap screws and lock washers provided,
leave loose for now.
V.A.L.E.™ Assembly Detail
5. Remove OEM spacer from mounting point.
Muffler Inlet
X-Lite™ Ring
Slip Tube
6. Install new TBR spacer in same location as previously
removed sleeve.
7. Place a bead of high temp silicone on inside edge of slipon tube where it will meet OEM header assembly.
8. Install TBR muffler assembly to machine.
9. Slide rubber lined muffler clamp over muffler and attach
using the supplied 10x75mm socket head cap screws
and OEM nut and washer.
10. Make sure everything is aligned and tighten
all hardware.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied motorcycle
technician. If you have any doubts as to your ability to install this performance
part, please consult with your local motorcycle dealer. Read all instructions rst
before starting installation. Make sure the motorcycle and exhaust system are
completely cool before starting the installation. Also, make sure the bike is secure
on a centerstand or ideally a service lift during installation. Be sure to save all
stock components for possible use later.
(Continued on page 2)
V.A.L.E.
2008 Can-Am
V a r i a b l e a x i s l o c k i n g e x h a u s t
SPYDER 990
V. A.L.E. ™ Slip -on Ex haust System w ith M- 2 Cani ster
Part # 0 05-229 0406V / 005 -22904 07V / 005-2 290408 V
(Continued from page 1)
11. Attach spring to spring clip.
12. Before you run the bike, clean off all fingerprints and dirt, as
any oily residue will etch the metal and become somewhat
permanent when the system gets hot. Run the bike and enjoy.
It is normal for some white smoke to appear the first time you
start the bike. This is packing/manufacturing oil from inside the
pipe burnin g off. Check for gaps or leaks. If you find a leak, a
little high temperature silicon sealant should fix it. After 50 to
100 miles, recheck all fasteners for tightness.
Repack Carbon Fiber and Titanium mufflers every 10 hours,
repack Aluminum mufflers every 15 hours. There is no
warranty provided for improper care and maintenance of
exhaust systems.
005-2290406V
Parts List
Qty. Description Part Number
1 M-2 Muffler Canister Varies
1 Slip-On Tube 005-22901S
1 HARDWARE KIT 005-229-3
2 X-Ring (half) 005-7-2-3
1 Aluminum Spacer 005-229-S2
1 Muffler Clamp Varies
TM
1 Rubber Clamp Liner 005-LC
1 Barrel Clamp 74mm 005-27-74M
1 10x75mm Socket Head Cap Screw 005-SH1075
4 6x14mm Socket Head Cap Screw 005-SH614
4 6mm Lock Washer 005-WL6
1 High Temp Silicon 013-P22072
1 5mm Long Handle Ball End Hex Key 005-9-18610
1 T20 Torx Short Hex Key 005-9-15820
1 Spring 005-S80
1 TBR Sticker Kit 015-10212
005-2290407V
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is
completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue
after a few heat cycles, this is a normal characteristic of high quality stainless steel.
Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft,
clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging
from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the
bright finish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10 038, Offroad - #005-10038MX) that include
005-2290408V
everything you need to easily do it yourself.
Titanium Mufflers: For cleaning use a mild water based spray cleaner. Always apply
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will
deteriorate the carbon fiber sleeve.
TBR sells repack kits (Road - #005-10 038, Offroad - #005-10038MX) that include
everything you need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the
intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only,
and therefore are sold “as is” without warranty. Two Brothers Racing specifically disclaims
any warranties of merchantability or fitness for a particular purpose and disclaims all
responsibility for consequential and incidental damages or any other losses arising from
the use of these products or parts.
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