Two Brothers Racing Can-Am Renegade 800R User Manual

Installation Instructions

V.A.L.E.

VARIABLE AXIS LOCKING EXHAUST

Renegade / Outlander 800R

V.A.L.E.™ Slip-on Exhaust System with M-7 Aluminum Canister
Part # 005-2560406V

1. Make sure the ATV is completely cool before starting
the installation. Make sure the ATV is secure on a level
surface and the parking brake is set.

2. Remove main seat assembly.

TM

3. Remove heat shield.

4. Loosen mufer joint clamp.

8. Attach TBR slip-tube to TBR mufer using the supplied
X-ring and 8x14mm bolts and lock washers. Leave loose
for now.

9. Slide supplied barrel clamp over slip-tube at joint end.

10. Install TBR mufer assembly, attach with supplied 8x25mm

bolt and OEM nut.

IMPORTANT - PLEASE READ CAREFULLY

We recommend that this performance part be installed by a qualied

motorcycle technician. If you have any doubts as to your ability to install this
performance part, please consult with your local motorcycle dealer. Read all

instructions rst before starting installation. Make sure the motorcycle and
exhaust system are completely cool before starting the installation. Be sure
to save all stock components for possible use later.

**This product has not been tested with all available accessories and some

items may cause excessive heat. Excessive heat may cause damage to your
vehicle. Two Brothers Racing will not be responsible for damaged parts.

Warranty

Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is”
without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular
purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use
of these products or parts.

5. Remove mufer mounting bolts *The nuts on the back
are difcult to get a wrench on but it is easier than

removing the rear section.

6. Remove OEM mufer assembly and joint clamp with
gasket.

7. Install TBR supplied mufer hanger bracket in the

rearward position of OEM mufer mount and secure
with 8x50mm bolt.

11. Tighten the X-ring bolts.

12. Tighten Barrel clamp.

13. Re-install heat shield, and seat.

14. Double check your work and make sure all bolts are

tightened and the exhaust is aligned correctly.

15. Before you run the ATV, clean off all ngerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run the
ATV and enjoy. It is normal for some white smoke to
appear the rst time you start the ATV. This is packing/

manufacturing oil from inside the pipe burning off.

Check for gaps or leaks. If you nd a leak, a little high
temperature silicon sealant should x it. After 50 to 100
miles, recheck all fasteners for tightness.

V.A.L.E.

VARIABLE AXIS LOCKING EXHAUST

Renegade / Outlander 800R

V.A.L.E.™ Slip-on Exhaust System with M-7 Aluminum Canister
Part # 005-2560406V

Parts List

Qty. Description Part Number

1 Mufer Canister M-7 Aluminum 005-256-206M
1 Stainless Steel S-Bend Slip-On 005-25604S
1 HARDWARE KIT 005-256-3
1 X-Ring Kit 005-7-2-3KIT
1 Mufer bracket 005-255B
1 8x25mm Socket Head Cap Screw 005-SH825
1 8x50mm Socket Head Cap Screw 005-SH850
1 61mm Barrel Clamp 005-27-61MSH
1 TBR Sticker Kit 015-10212

Care & Cleaning

Care & Cleaning

Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance.

Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using a
mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.

Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through amber after a few heat cycles. This is a normal characteristic of high
quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.

Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright nish to factory spec.

Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.

Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the berglass packing inside is in good

condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon ber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.

Titanium Mufers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the berglass packing inside is in good
condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon ber sleeve.

TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.

Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX

NEVER dyno test your bike with carbon ber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers Racing

does not provide a warranty for burned canisters.