Two Brothers Racing Can-Am Outlander 1000R User Manual

Installation Instructions
V.A.L.E.
2012 Can-am
VARIABLE AXIS LOCKING EXHAUST
Outlander 1000R
V.A.L.E.™ Slip-on Exhaust System with M-7 Aluminum Canister Part # 005-3130406V
1. Make sure the ATV is completely cool before starting the installation. Make sure the ATV is secure on a level surface and the parking brake is set.
2. Remove mufer.
3. Remove grommet and sleeve from OEM mufer and insert into TBR mufer mount.
4. Attach slip-on tube to TBR mufer using the provided 4
6x20mm bolts and lock washers with X-ring. Leave loose for now.
5. Attach mufer mounting bracket (supplied) to rear OEM
mufer mounting hole using the supplied 8x60mm bolt
and nut as shown.
6. Loosely install mufer assembly and attach to mounting
bracket using the OEM bolt and nut for alignment. After exhaust is aligned tighten one X-ring bolt to secure slip­tube in place.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied
motorcycle technician. If you have any doubts as to your ability to install this performance part, please consult with your local motorcycle dealer. Read all
instructions rst before starting installation. Make sure the motorcycle and exhaust system are completely cool before starting the installation. Be sure to save all stock components for possible use later.
**This product has not been tested with all available accessories and some
items may cause excessive heat. Excessive heat may cause damage to your vehicle. Two Brothers Racing will not be responsible for damaged parts.
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is” without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use of these products or parts.
7. Remove mufer assembly and tighten the remaining
X-ring bolts and re-install and secure in place using OEM nut and bolt.
8. Tighten Barrel clamp.
9. Double check your work and make sure all bolts are tightened and the exhaust is aligned correctly.
10. Before you run the ATV, clean off all ngerprints and dirt, as any oily residue will etch the metal and become somewhat permanent when the system gets hot. Run the ATV and enjoy. It is normal for some white smoke to
appear the rst time you start the ATV. This is packing/
manufacturing oil from inside the pipe burning off.
Check for gaps or leaks. If you nd a leak, a little high temperature silicon sealant should x it. After 50 to 100
miles, recheck all fasteners for tightness.
V.A.L.E.
2012 Can-am
VARIABLE AXIS LOCKING EXHAUST
Outlander 1000R
V.A.L.E.™ Slip-on Exhaust System with M-7 Aluminum Canister Part # 005-3130406V
Parts List
Qty. Description Part Number
1 Mufer Canister M-7 Aluminum 005-313-206M
1 Stainless Steel S-Bend Slip-On 005-31304S 1 HARDWARE KIT 005-313-3 1 X-Ring Kit 005-7-2-3KIT
1 Mufer bracket 005-313-B 1 8x60mm Socket Head Cap Screw 005-SH860 1 8mm Flange Nut 005-FN8
1 61mm Barrel Clamp 005-27-61MSH 1 TBR Sticker Kit 015-10212
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light golden hue after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Titanium Header System: Polished titanium pipes will experience color shift ranging from deep blue/purple through amber after a few heat cycles. This is a normal
characteristic of high quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to restore the bright nish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the berglass packing inside
is in good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon ber sleeve. TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Titanium Mufers: For cleaning use a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth. Always make sure the berglass packing inside is in good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon ber sleeve. TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038 Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon ber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two
Brothers Racing does not provide a warranty for burned canisters.
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