
Installation Instructions
V.A.L.E.
2004-06 Honda
VARIABLE AXIS LOCKING EXHAUST
599
V.A.L.E.™ Slip-on Exhaust System with M-2 Canister
Part # 005-1190406 / 005-1190407 / 005-1190408
Parts List
Qty. Description Part Number
1 Honda 599 Mufer Canister Varies
1 Honda 599 Mufer Canister Clamp Varies
1 Honda 599 Slip Tube 005-11904S
1 HARDWARE KIT 005-119-3
1 V.A.L.E.™ X-Lite™ Retaining Ring 005-7-2-3KIT
1 Barrel Band Clamp 005-27-58MSH
1 34mm Aluminum Spacer 005-S-34
1 8x60mm Socket Head Cap Screw 005-SH860
1 Permatex Ultra Black Gasket Maker 031-P22072
1. Make sure the bike is completely cool before starting
the installation. Make sure the bike is secure on a
centerstand or ideally a service lift.
2. Remove the seat, side panels and grab rail/ tail section.
(g. 1-6)
TM
g. 1
g. 3
g. 5
g. 2
g. 4
g. 6
3. Loosen the clamps that hold the stock canister. Remove
the stock mufer.
4. Place a bead of the hi-temp sealant on the outside
edge of the s-bend that goes into the canister. Slide
the TBR canister onto the end of the S-bend pipe. Wipe
off the excess sealant that will squeeze out. Join the
V.A.L.E. cap with the end of the M-2 mufer using the
supplied 6x14mm screws and split washers. Loosely
secure all four screws (g. 7). Keep the screws loose
enough so that the tube can rotate back and forth
inside the V.A.L.E. Cap.
g.7
Mufer Inlet
X-Lite™ Ring
Slip Tube
5. Place stainless steel Barrel
Band clamp around S-Bend
tubing and slide the clamp
up and out of the way. Place
a bead of the hi-temp sealant
on the outside edge of the
header that goes into the s-
g. 8
bend. Slide the s-bend onto the end of the header (g.
8). Wipe off the excess sealant that will squeeze out.
Use the stainless steel clamp to secure it. Leave loose
for now.
6. Carefully slide the Canister Clamp over the canister.
(Note: The stainless steel canister clamp and the name
badge on the canister come from the factory with a
clear plastic protective lm. Please remove this lm
before operation.) You may need to twist and turn the
S-bend a little to get it in the right place. Leave loose
for now.
7. Align canister and S-Bend tube assembly along the
fender (g. 9). Insert 8x60mm Cap screw through hole
in canister clamp, thread 34mm spacer onto cap screw
and loosely secure cap screw to original mounting hole
g. 9 g. 10
(g. 10).
8. Make sure everything is aligned and tighten all
hardware including the 8x16mm cap screws (g. 11)
and the barrel band clamp (g. 12). Some tweaking
may be required for proper alignment. Be sure you
have proper clearances between the exhaust system
and the motorcycle.
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied
motorcycle technician. If you have any doubts as to your ability to install
this performance part, please consult with your local motorcycle dealer.
Read all instructions rst before starting installation. Make sure the
motorcycle and exhaust system are completely cool before starting the
installation. Also, make sure the bike is secure on a centerstand or ideally
a service lift during installation. Be sure to save all stock components for
possible use later.
V.A.L.E.™ Assembly Detail
g. 11 g. 12
9. Reinstall the grab rail and tail section.
10. Before you run the bike, clean off all ngerprints and
dirt, as any oily residue will etch the metal and become
somewhat permanent when the system gets hot. Run
the bike and enjoy. It is normal for some white smoke
to appear the rst time you start the bike. This is
packing/manufacturing oil from inside the pipe burning
off. Check for gaps or leaks. If you nd a leak, a little
high temperature silicon sealant should x it. After 50
to 100 miles, recheck all fasteners for tightness.

V.A.L.E.
VARIABLE AXIS LOCKING EXHAUST
2004-06 Honda
599
V.A.L.E.™ Slip-on Exhaust System with M-2 Canister
Part # 005-1190406 / 005-1190407 / 005-1190408
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure
vehicle is completely cool before maintenance.
Stainless Header System: Polished stainless steel pipes will turn a light
golden hue after a few heat cycles, this is a normal characteristic of high
quality stainless steel. Clean using a mild water based spray cleaner. Always
apply cleaner or polish with a soft, clean cloth.
TM
Titanium Header System: Polished titanium pipes will experience color
shift ranging from deep blue/purple through amber after a few heat cycles.
This is a normal characteristic of high quality titanium. Clean using a mild
water based spray cleaner. Always apply cleaner or polish with a soft, clean
cloth.
Polished Aluminum Canisters: Use an aluminum or mag wheel polish to
restore the bright nish to factory spec.
Brushed Aluminum Canisters: Clean using a mild water based spray
cleaner. Always apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters: Clean using a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth. Always make sure the
berglass packing inside is in good condition and not burned out, as exhaust
heat inside an empty canister will deteriorate the carbon ber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that
include everything you need to easily do it yourself.
Titanium Mufers: For cleaning use a mild water based spray cleaner.
Always apply cleaner or polish with a soft, clean cloth. Always make sure the
berglass packing inside is in good condition and not burned out, as exhaust
heat inside an empty canister will deteriorate the carbon ber sleeve.
TBR sells repack kits (Road - #005-10038, Offroad - #005-10038MX) that
include everything you need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038
Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon ber or titanium canisters installed
- the intense heat and lack of cooling air can quickly burn through the
canister material. Two Brothers Racing does not provide a warranty for
burned canisters.
Qty. Description Part Number
1 Honda 599 Mufer Canister Varies
1 Honda 599 Mufer Canister Clamp Varies
1 Honda 599 Slip Tube 005-11904S
1 HARDWARE KIT 005-119-3
1 V.A.L.E.™ X-Lite™ Retaining Ring 005-7-2-3KIT
1 Barrel Band Clamp 005-27-58MSH
1 34mm Aluminum Spacer 005-S-34
1 8x60mm Socket Head Cap Screw 005-SH860
1 Permatex Ultra Black Gasket Maker 031-P22072