Two Brothers Racing 1098, 848 User Manual

Make sure the bike is completely cool before starting
1. the installation. Make sure the bike is secure on a centerstand or ideally a service lift.
Remove OEM slip-on tubes with mufflers:
2.
- Remove the spring connections.
Installation Instructions
- Install barrel clamps to both slip-on tubes.
V.A.L.E.
2007-08 Ducati
V a r i a b l e a x i s l o c k i n g e x h a u s t
1098 / 848
Du al V. A. L. E. ™ Sl ip -O n Exhaust System with Carbon Fiber M-2 Canisters Part # 0 05-1820 407V
Parts List
Qty. Description Part Number
1 Ducati CF M-2 Muffler Canister (Left) 005-182-207L 1 Ducati CF M-2 Muffler Canister (Right) 005-182-207R 1 Ducati Slip-on Tube (Left) 005-18204SL 1 Ducati Slip-on Tube (Right) 005-18204SR 1 HARDWARE KIT 005-182-3 2 Barrel Clamp 005-27-65MSH 1 5mm Long Handle Ball End Hex Key 005-9-18610 2 8x30mm Socket Head Cap Screw 005-SH830 2 8mm Split Lock Washer 005-WL8 8 6x14mm Socket Head Cap Screw 005-SH614 8 6mm Split Lock Washer 005-WL6 2 TBR Script Logo Yellow Decal 4” 015-10208-A
IMPORTANT - PLEASE READ CAREFULLY
We recommend that this performance part be installed by a qualied
motorcycle technician. If you have any doubts as to your ability to install this performance part, please consult with your local motorcycle dealer.
possible use later.
TM
- Install mufflers and attach using the 8mm bolts and 8mm split lock washers provided.
- Remove both muffler clamps.
- Align mufflers and tighten the 6x14mm V.A.L.E.™ hardware when the slip-on tube clearance and the muffler alignment is correct. (It may be easier to tighten one bolt first, then remove the slip-on tube assembly to
- Remove the muffler joint bolts.
tighten all of the rest of the hardware.
- Slide out OEM slip-on tubes and mufflers.
- Tighten barrel clamps.
Install Two Brothers Racing V.A.L.E™slip-on system:
3.
- Attach the left side slip-on tube to the left muffler and right side slip-on tube (the straighter and shorter slip-
Double check all your work to make sure the mufflers are
4. aligned and all hardware is tightened.
tube) to the right muffler, using the 8 (eight) 6x14mm socket head cap screws and split lock washers provided. Keep loose for now.
Before you run the bike, clean off all fingerprints and
5. dirt, as any oily residue will etch the metal and become somewhat permanent when the system gets hot. Run the bike and enjoy. It is normal for some white smoke to appear the first time you start the bike. This is packing/ manufacturing oil from inside the pipe burning off. Check for gaps or leaks. If you find a leak, a little high temperature silicon sealant should fix it. After 50 to 100 miles, recheck all fasteners for tightness.
(Continued on page 2)
Ducati 1098 / 848
V.A.L.E.
2007-08 Ducati
V a r i a b l e a x i s l o c k i n g e x h a u s t
1098 / 848
Du al V. A. L. E. ™ Sl ip -O n Exhaust System with Carbon Fiber M-2 Canisters Part # 0 05-1820 407V
005-1820407V
Qty. Description Part Number
1 Ducati CF M-2 Muffler Canister (Left) 005-182-207L 1 Ducati CF M-2 Muffler Canister (Right) 005-182-207R 1 Ducati Slip-on Tube (Left) 005-18204SL 1 Ducati Slip-on Tube (Right) 005-18204SR 1 HARDWARE KIT 005-182-3 2 Barrel Clamp 005-27-65MSH 1 5mm Long Handle Ball End Hex Key 005-9-18610 2 8x30mm Socket Head Cap Screw 005-SH830 2 8mm Split Lock Washer 005-WL8 8 6x14mm Socket Head Cap Screw 005-SH614 8 6mm Split Lock Washer 005-WL6 2 TBR Script Logo Yellow Decal 4” 015-10208-A
TM
Care & Cleaning
Care & Cleaning
Keep system free of dirt and moisture. Store in a cool, dry place. Make sure vehicle is completely cool before maintenance.
Stainless Header System:
after a few heat cycles, this is a normal characteristic of high quality stainless steel. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Titanium Header System:
from deep blue/purple through amber after a few heat cycles. This is a normal characteristic of high quality titanium. Clean using a mild water based spray cleaner. Always apply cleaner or polish with a soft, clean cloth.
Polished Aluminum Canisters:
bright finish to factory spec.
Brushed Aluminum Canisters:
apply cleaner or polish with a soft, clean cloth.
Carbon Fiber Canisters:
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve. TBR sells repack kits (Road - #005-10 038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Titanium Mufflers:
cleaner or polish with a soft, clean cloth. Always make sure the fiberglass packing inside is in good condition and not burned out, as exhaust heat inside an empty canister will deteriorate the carbon fiber sleeve. TBR sells repack kits (Road - #005-10 038, Offroad - #005-10038MX) that include everything you need to easily do it yourself.
Repack all road canisters every 3,000 miles. Part #005-10038 Repack all offroad canisters after every 10 hours of use. Part #005-10038MX
NEVER dyno test your bike with carbon fiber or titanium canisters installed - the intense heat and lack of cooling air can quickly burn through the canister material. Two Brothers Racing does not provide a warranty for burned canisters.
Polished stainless steel pipes will turn a light golden hue
Polished titanium pipes will experience color shift ranging
Use an aluminum or mag wheel polish to restore the
Clean using a mild water based spray cleaner. Always
Clean using a mild water based spray cleaner. Always apply
For cleaning use a mild water based spray cleaner. Always apply
Warranty
Two Brothers Racing products are intended for closed course competition purposes only, and therefore are sold “as is” without warranty. Two Brothers Racing specifically disclaims any warranties of merchantability or fitness for a particular purpose and disclaims all responsibility for consequential and incidental damages or any other losses arising from the use of these products or parts.
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