TwinStar 2027, 2030 Operator's Manual
UNITIZED BASKET RAKEUNITIZED BASKET RAKE
UNITIZED BASKET RAKE
UNITIZED BASKET RAKEUNITIZED BASKET RAKE
MODEL 2027 MODEL 2027
¡
MODEL 2027
MODEL 2027 MODEL 2027
MODEL 2030 MODEL 2030
¡
MODEL 2030 ¡
MODEL 2030 MODEL 2030
OPERATOR'SOPERATOR'S
OPERATOR'S
OPERATOR'SOPERATOR'S
MANUALMANUAL
MANUAL
MANUALMANUAL
¡
March 2004
LIMITED WARRANTY
NORTHSTAR expressly warrants each new Twinstar Rake to be free from defects in
material and workmanship under normal use and service for a period of one year after
delivery to the original retail purchaser or first user of the product.
Our obligation under this warranty is limited to repairing and/or replacing, at our option,
any part or parts within the applicable one year period, as set out above, which shall be
returned by the owner to any Twinstar authorized dealer or to the factory and which
upon examination shall disclose to our satisfaction to be defective.
We may, as an option, elect to grant adjustments in the field through an authorized
representative and may thereby elect to waive the requirement that parts be returned to
our factory.
A new warranty period is not established for replacements. Replacements are warranted for the remaining portion of the one-year original warranty period. The repair or
replacement of defective parts under this warranty will be made without charge to the
owner except for transportation.
Warranty does not cover tires, hydraulic valves, hydraulic cylinders, electric switches, or
accessories and other parts not manufactured by us but supplied with or as a part of our
product. We will, however, obtain and pass on any adjustments provided by the manufacturers of such parts under those manufacturer's warranties.
The provisions of this warranty do not apply to any product or parts, which have been
subject to misuse, negligence or accident, or which have been repaired or altered outside of an authorized dealer in any way so as in the judgment would adversely affect its
performance and reliability. Neither does this warranty apply to normal maintenance
service and parts, or to normal deterioration due to wear and exposure.
WARRANTY VOID IF NOT REGISTERED
WITHIN 30 DAYS OF PURCHASE DATE
TABLE OF CONTENTS
SECTION DESCRIPTION
PAGE
1 Introduction............................................................. 1
2 Safety ................................................................... 2
2.1 General Safety ...................................................... 3
2.2 Equipment Safety Guidelines ............................... 4
2.3 Safety Training ..................................................... 5
2.4 Safety Signs ......................................................... 5
2.5 Preparation ........................................................... 6
2.6 Operating Safety ................................................... 7
2.7 Transport Safety ................................................... 8
2.8 Maintenance Safety .............................................. 8
2.9 Hydraulic Safety ................................................... 9
2.10 Storage Safety ...................................................... 9
2.11 Tire Safety ............................................................ 9
2.12 Sign-Off Form ..................................................... 10
3 Safety Sign Locations ...................................... 11
4 Operation ........................................................... 13
4.1 To the New Operator or Owner ........................... 13
4.2 Machine Components ......................................... 14
4.3 Break-In .............................................................. 15
4.4 Pre-Operation Checklist...................................... 15
4.5 Controls .............................................................. 16
4.6 Installing Controller ............................................. 17
4.7 Attaching/Unhooking .......................................... 18
4.8 Field Operation ................................................... 20
4.9 Transporting ....................................................... 29
4.10 Storage ............................................................... 30
5 Service and Maintenance ................................. 31
5.1 Service................................................................ 31
5.1.1 Fluids and Lubricants ........................................................... 31
5.1.2 Greasing .............................................................................. 31
5.1.3 Servicing Intervals ............................................................... 32
5.1.4 Service Record..................................................................... 33
6 Trouble Shooting .............................................. 34
7 Specifications ................................................... 35
7.1 Mechanical ......................................................... 35
7.2 Bolt Torque ......................................................... 36
8 Index .................................................................. 36
SERIAL NUMBER LOCATION
Always give your dealer the serial number of your Twinstar Unitized Basket Rake when ordering parts or
requesting service or other information.
The serial number plate is located where indicated. Please mark the number in the space provided for
easy reference.
Model Number
Serial Number
1 INTRODUCTION
Congratulations on your choice of a Twinstar Unitized Basket Rake to complement your farming operation. This equipment has been designed and manufactured to meet the needs of a discriminating buyer
for the efficient raking of hay, grass or forage.
Safe, efficient and trouble free operation of your Unitized Basket Rake requires that you and anyone else
who will be operating or maintaining the machine, read and understand the Safety, Operation, Maintenance and Trouble Shooting information contained within the Operator's Manual.
This manual covers the Unitized Basket Rake Models 2027 and 2030 manufactured by NORTHSTAR
ATTACHMENTS LLC. Differences are explained where appropriate. Use the Table of Contents and
Index as a guide to locate required information.
Keep this manual handy for frequent reference and to pass on to new operators or owners. Call your
Rankin dealer or distributor if you need assistance, information or additional copies of the manuals.
OPERATOR ORIENTATION - The directions left, right, front and rear, as mentioned throughout this
manual, are as seen from the driver's seat and facing in the direction of travel.
1
2 SAFETY
SAFETY ALERT SYMBOL
This Safety Alert symbol means
ATTENTION! BECOME
ALERT! YOUR SAFETY IS
INVOLVED!
Why is SAFETY important to you?
3 Big Reasons
SIGNAL WORDS:
Note the use of the signal words DANGER,
WARNING and CAUTION with the safety
messages. The appropriate signal word for
each message has been selected using the
following guide-lines:
Accidents Disable and Kill
Accidents Cost
Accidents Can Be Avoided
DANGER
The Safety Alert symbol identifies
important safety messages on the
Twinstar Unitized Basket Rake and
in the manual. When you see this
symbol, be alert to the possibility of
personal injury or death. Follow the
instructions in the safety message.
Indicates an imminently hazardous
situation that, if not avoided, will
result in death or serious injury.
This signal word is to be limited to
the most extreme situations typically for machine components
which, for functional purposes,
cannot be guarded.
SI NO LEE INGLES, PIDA AYUDA
WARNING
A AIGUIEN QUE SI LO LEA PARA
QUE LE TRADUZCA LAS
MIDIDAS DE SEGURIDAD.
CAUTION
If you have any questions not answered in this manual or require additional copies or the manual is
damaged, please contact your dealer or NORTHSTAR ATTACHMENTS LLC, P.O. Box 1937, Yakima,
WA, 98907-1937. (Telephone) 509-452-1651, (FAX) 509-457-6601.
Indicates a potentially hazard-
ous situation that, if not avoided,
could result in death or serious
injury, and includes hazards that are
exposed when guards are removed.
It may also be used to alert against
unsafe practices.
Indicates a potentially
hazardous situation that, if not
avoided, may result in minor or
moderate injury. It may also be
used to alert against unsafe
practices.
2
SAFETY
2.1 GENERAL SAFETY
YOU are responsible for the SAFE operation and
maintenance of your L & W Manufacturing
Unitized Basket Rake. YOU must ensure that you
and anyone else who is going to operate,
maintain or work around the Unitized Basket
Rake be familiar with the operating and maintenance procedures and related SAFETY information contained in this manual. This manual will
take you step-by-step through your working day
and alerts you to all good safety practices that
should be adhered to while operating the Basket
Rake.
Remember, YOU are the key to safety. Good
safety practices not only protect you but also the
people around you. Make these practices a
working part of your safety program. Be certain
that EVERYONE operating this equipment is
familiar with the recommended operating and
maintenance procedures and follows all the safety
precautions. Most accidents can be prevented. Do
not risk injury or death by ignoring good safety
practices.
• Basket Rake owners must give operating
instructions to operators or employees before
allowing them to operate the machine, and at
least annually thereafter per OSHA (Occupational Safety and Health Administration)
regulation 1928.57.
• The most important safety feature on this
equipment is a SAFE operator. It is the
operator’s responsibility to read and understand ALL Safety and Operating instructions
in the manual and to follow these. Most
accidents can be avoided.
• A person who has not read and understood
all operating and safety instructions is not
qualified to operate the machine. An
untrained operator exposes himself and
bystanders to possible serious injury or death.
• Do not modify the equipment in any way.
Unauthorized modification may impair the
function and/or safety and could affect the life
of the equipment.
• Think SAFETY! Work SAFELY!
1. Read and understand the
Operator’s Manual and all
safety signs before operating,
maintaining, adjusting or
unplugging the Basket Rake.
2. Have a first-aid kit available
for use should the need
arise and know how to use
it.
3. Have a fire extinguisher
available for use should the
need arise and know how to
use it.
4. Wear appropriate
protective gear. This
list includes but is not
limited to:
- A hard hat
- Protective shoes
with slip resistant
soles
- Protective goggles, glasses or face shield
- Heavy gloves
- Protective clothing
5. Install and secure all guards before starting.
6. Do not allow riders.
7. Wear suitable ear protection
for prolonged exposure to
excessive noise.
8. Place all controls in neutral, stop engine, set
park brake, remove ignition key and wait for
all moving parts to stop before servicing,
repairing or unplugging.
9. Clear the area of people, especially small
children, before starting.
10. Review safety related items annually with all
personnel who will operating or maintaining
the Basket Rake.
3
2.2 EQUIPMENT SAFETY GUIDELINES
1. Safety of the operator and bystanders is one
of the main concerns in designing and developing a machine. However, every year many
accidents occur which could have been
avoided by a few seconds of thought and a
more careful approach to handling equipment.
You, the operator, can avoid many accidents
by observing the following precautions in this
section. To avoid personal injury or death,
study the following precautions and insist
those working with you, or for you, follow
them.
2. In order to provide a better view, certain
photographs or illustrations in this manual
may show an assembly with a safety shield
removed. However, equipment should never
be operated in this condition. Keep all shields
in place. If shield removal becomes necessary for repairs, replace the shield prior to
use.
3. Replace any safety sign or instruction sign
that is not readable or is missing. Location of
such safety signs is indicated in this manual.
4. Never use alcoholic beverages or drugs
which can hinder alertness or coordination
while operating this equipment. Consult your
doctor about operating this machine while
taking prescription medications.
5. Under no circumstances should young
children be allowed to work with this
equipment. Do not allow persons to
operate or assemble this unit until they
have read this manual and have developed
a thorough understanding of the safety
precautions and of how it works. Review
the safety instructions with all users annually.
6. This equipment is dangerous to children and
persons unfamiliar with its operation. The
operator should be a responsible, properly
trained and physically able person familiar
with farm machinery and trained in this
equipment's operations. If the elderly are
assisting with farm work, their physical limitations need to be recognized and accommodated.
7. Use a tractor equipped with a Roll Over
Protective Structure (ROPS) and a seat belt.
8. Never exceed the limits of a piece of machinery. If its ability to do a job, or to do so safely,
is in question - DON'T TRY IT.
9. Do not modify the equipment in any way.
Unauthorized modification result in serious
injury or death and may impair the function
and life of the equipment.
10. In addition to the design and configuration of
this implement, including Safety Signs and
Safety Equipment, hazard control and accident prevention are dependent upon the
awareness, concern, prudence, and proper
training of personnel involved in the operation, transport, maintenance, and storage of
the machine. Refer also to Safety Messages
and operation instruction in each of the
appropriate sections of the Tractor and
machine Manuals. Pay close attention to the
Safety Signs affixed to the Tractor and the
machine.
4
2.3 SAFETY TRAINING
2.4 SAFETY SIGNS
1. Safety is a primary concern in the design and
manufacture of our products. Unfortunately,
our efforts to provide safe equipment can be
wiped out by a single careless act of an
operator or bystander.
2. In addition to the design and configuration of
equipment, hazard control and accident
prevention are dependent upon the awareness, concern, prudence and proper training
of personnel involved in the operation, transport, maintenance and storage of this equipment.
3. It has been said, "The best
safety feature is an informed, careful operator."
We ask you to be that kind
of an operator. It is the
operator's responsibility to read and understand ALL Safety and Operating instructions
in the manual and to follow these. Accidents
can be avoided.
4. Working with unfamiliar equipment can lead
to careless injuries. Read this manual, and
the manual for your tractor, before assembly
or operating, to acquaint yourself with the
machines. If this machine is used by any
person other than yourself, or is loaned or
rented, it is the machine owner's responsibility
to make certain that the operator, prior to
operating:
a. Reads and understands the operator's
manuals.
b. Is instructed in safe and proper use.
1. Keep safety signs clean and legible at all
times.
2. Replace safety signs that are missing or have
become illegible.
3. Replaced parts that displayed a safety sign
should also display the current sign.
4. Safety signs are available from your authorized Distributor or Dealer Parts Department or
the factory.
How to Install Safety Signs:
• Be sure that the installation area is clean and
dry.
• Be sure temperature is above 50°F (10°C).
• Determine exact position before you remove
the backing paper. (See Section 3).
• Remove the smallest portion of the split
backing paper.
• Align the sign over the specified area and
carefully press the small portion with the
exposed sticky backing in place.
• Slowly peel back the remaining paper and
carefully smooth the remaining portion of the
sign in place.
• Small air pockets can be pierced with a pin
and smoothed out using the piece of sign
backing paper.
5. Know your controls and how to stop tractor,
engine, and machine quickly in an emergency. Read this manual and the one provided with your tractor.
6. Train all new personnel and review instructions frequently with existing workers. Be
certain only a properly trained and physically
able person will operate the machinery. A
person who has not read and understood all
operating and safety instructions is not qualified to operate the machine. An untrained
operator exposes himself and bystanders to
possible serious injury or death. If the elderly
are assisting with farm work, their physical
limitations need to be recognized and accom-
modated.
5
2.5 PREPARATION
1. Never operate the tractor and machine until
you have read and completely understand
this manual, the Tractor Operator's Manual,
and each of the Safety Messages found on
the safety signs on the tractor and machine.
2. Personal
protection
equipment
including hard
hat, safety
glasses, safety
shoes, and
gloves are
recommended
during assembly, installation, operation, adjustment, maintaining, repairing, removal, or moving the
implement. Do not allow long hair, loose
fitting clothing or jewellery to be around
equipment.
3. PROLONGED EXPOSURE
TO LOUD NOISE MAY
CAUSE PERMANENT
HEARING LOSS!
Tractors with or without
equipment attached can
often be noisy enough to
cause permanent, partial
hearing loss. We recommend that you wear
hearing protection on a full-time basis if the
noise in the Operator's position exceeds
80db. Noise over 85db on a long-term basis
can cause severe hearing loss. Noise over
90db adjacent to the Operator over a longterm basis may cause permanent, total
hearing loss. NOTE: Hearing loss from loud
noise (from tractors, chain saws, radios, and
other such sources close to the ear) is cumulative over a lifetime without hope of natural
recovery.
4. Operate the machine only
with a tractor equipped with
an approved Roll-OverProtective Structure (ROPS).
Always wear your seat belt.
Serious injury or even death
could result from falling off
the tractor ---particularly
during a turnover when the operator could be
pinned under the ROPS or the tractor.
5. Clear working area of stones, branches or
hidden obstacles that might be hooked or
snagged, causing injury or damage.
6. Operate only in daylight or good artificial light.
7. Be sure machine is properly mounted, adjusted and in good operating condition.
8. Ensure that all safety shielding and safety
signs are properly installed and in good
condition.
9. Before starting, give the machine a "once
over" for any loose bolts, worn parts, cracks,
leaks, frayed hoses and make necessary
repairs. Always follow maintenance instructions.
10. Check hydraulic components. Tighten all
leaking fittings. Replace any damaged parts.
6
2.6 OPERATING SAFETY
1. Please remember it is important that you read
and heed the safety signs on the Unitized
Basket Rake. Clean or replace all safety
signs if they cannot be clearly read and
understood. They are there for your safety,
as well as the safety of others. The safe use
of this machine is strictly up to you, the
operator.
2. All things with moving parts are potentially
hazardous. There is no substitute for a
cautious, safe-minded operator who recognizes potential hazards and follows reasonable safety practices. The manufacturer has
designed this Unitized Basket Rake to be
used with all its safety equipment properly
attached, to minimize the chance of
accidents. Study this manual to make sure
you have all safety equipment attached.
3. If a safety shield or guard is removed for any
reason, it must be replaced before the machine is again operated.
4. When the use of hand tools is required to
perform any part of assembly, installation,
adjustment, maintaining, repairing, removal,
or moving, be sure the tools used are designed and recommended by the tool manufacturer for that specific task.
5. Personal protection equipment including hard
hat, safety glasses, safety shoes, and gloves
are recommended during assembly, installation, operation, adjustment, maintaining,
repairing, removal, or moving. Do not allow
long hair, loose fitting clothing, or jewellery to
be around moving parts.
6. Always use two people to handle heavy,
unwieldy components during assembly,
installation, removal or moving.
7. Never place any part of your body where it
would be in danger if movement should occur
during assembly, installation, operation,
maintaining, repairing, removal or moving.
8. Never place yourself between the tractor and
machine while implement is in operation.
9. Place all controls in neutral, stop engine, set
park brake, remove ignition key and wait for
all moving parts to stop before servicing,
repairing or unplugging.
10. Do not walk or work under a raised machine
or attachment unless it is securely blocked or
held in position. Do not depend on the tractor
hydraulic system to hold the machine or
attachment in place.
11. Install safety locks before transporting or
working under components.
12. A heavy load can cause instability of the
tractor. Use extreme care during travel. Slow
down on turns and watch out for bumps. The
tractor may need front counterweights to
counterbalance the weight of the machine.
13. Never use alcoholic beverages or drugs
which can hinder alertness or coordination
while operating this equipment. Consult your
doctor about operating this machine while
taking prescription medications.
14. Do not allow riders on the machine or tractor
at any time. There is no safe place for any
riders.
15. Before you operate the machine, check over
all pins, bolts, and connections to be sure all
are securely in place. Replace any damaged
or worn parts immediately.
16. Keep all hydraulic lines, fittings and couplers
tight and free of leaks before using.
17. Do not allow anyone who is not familiar with
the safety rules and operation instructions to
use this machine.
18. Never allow children to operate or be around
this machine.
19. Clear the work area of objects which might be
picked up and snagged or entangled in the
machine.
20. Keep hands, feet, hair, jewellery, and clothing
away from all moving and/or rotating parts.
7
2.7 TRANSPORT SAFETY
2.8 MAINTENANCE SAFETY
1. Comply with state and local laws governing
highway safety and movement of farm machinery on public roads.
2. The use of flashing amber lights is acceptable
in most localities. However, some localities
prohibit their use. Local laws should be
checked for all highway lighting and marking
requirements.
3. At all times, when driving the tractor and
equipment on the road or highway under 20
mph (32 kph) use flashing amber warning
lights and a slow moving vehicle (SMV)
identification emblem. Do not exceed 20 mph
(32 kph). Reduce speed on rough roads and
surfaces.
4. Plan your route to avoid heavy traffic.
5. Always install transport locks, pins or brackets
before transporting.
6. Always use a drawbar pin with retainer and a
safety chain.
7. Do not drink and drive.
1. Good maintenance is your responsibility.
Poor maintenance is an invitation to trouble.
2. Follow good shop practices.
- Keep service
area clean and
dry.
- Be sure
electrical
outlets and
tools
are properly
grounded.
- Use adequate
light for the job
at
hand.
3. Make sure there is plenty of ventilation.
Never operate the engine of the towing
vehicle in a closed building. The exhaust
fumes may cause asphyxiation.
4. Before working on this machine, shut off the
engine, set the brakes, and remove the
ignition keys.
8. Be a safe and courteous driver. Always yield
to oncoming traffic in all situations, including
narrow bridges, intersections, etc. Watch for
traffic when operating near or crossing
roadways.
9. Turn into curves or go up or down hills only at
a low speed and at a gradual steering angle.
Make certain that at least 20% of the tractor's
weight is on the front wheels to maintain safe
steerage. Slow down on rough or uneven
surfaces.
10. Never allow riders on either tractor or machine.
6. Never work under equipment unless it is
blocked securely.
7. Use personal protection devices such as eye,
hand and hearing protectors, when performing any service or maintenance work.
8. Where replacement parts are necessary for
periodic maintenance and servicing, genuine
factory replacement parts must be used to
restore your equipment to original specifications. The manufacturer will not be responsible for injuries or damages caused by use of
unapproved parts
and/or
accessories.
9. A fire extinguisher
and first aid kit
should be kept
readily accessible
while performing maintenance on this
equipment.
10. Periodically tighten all bolts, nuts and screws
and check that all cotter pins are properly
installed to ensure unit is in a safe condition.
8
11. When completing a maintenance or service
function, make sure all safety shields and
devices are installed before placing unit in
2.9 HYDRAULIC SAFETY
2.10 STORAGE SAFETY
1. Always place all tractor hydraulic controls in
neutral before disconnecting from tractor or
working on hydraulic system.
2. Make sure that all components in the hydraulic system are kept in good condition and are
clean.
3. Replace any worn, cut, abraded, flattened or
crimped hoses.
4. Do not attempt any makeshift repairs to the
hydraulic fittings or hoses by using tape,
clamps or cements. The hydraulic system
operates under extremely high-pressure.
Such repairs will fail suddenly and create a
hazardous and unsafe condition.
5. Wear proper hand and
eye protection when
searching for a highpressure hydraulic leak.
Use a piece of wood or
cardboard as a backstop
instead of hands to
isolate and identify a
leak.
6. If injured by a concentrated high-pressure
stream of hydraulic fluid, seek medical attention immediately. Serious infection or toxic
reaction can develop from hydraulic fluid
piercing the skin surface.
1. Store the unit in an area away from human
activity.
2. Do not permit children to play on or around
the stored machine.
3. Store the unit in a dry, level area. Support the
frame with planks if required.
2.11 TIRE SAFETY
1. Failure to follow proper procedures when
mounting a tire on a wheel or rim can produce
an explosion which may result in serious
injury or death.
2. Do not attempt to mount a tire unless you
have the proper equipment and experience to
do the job.
3. Have a qualified tire dealer or repair service
perform required tire maintenance.
4. When replacing worn tires, make sure they
meet the original tire specifications. Never
undersize.
9
2.12 SIGN-OFF FORM
NORTHSTAR follows the general Safety Standards specified by the American Society of Agricultural Engineers (ASAE) and the Occupational Safety and Health Administration (OSHA). Anyone who will be operating and/or maintaining the Twinstar Unitized Basket Rake must read and clearly understand ALL Safety,
Operating and Maintenance information presented in this manual.
Do not operate or allow anyone else to operate this equipment until such information has been reviewed.
Annually review this information before the season start-up.
Make these periodic reviews of SAFETY and OPERATION a standard practice for all of your equipment. We
feel that an untrained operator is unqualified to operate this machine.
A sign-off sheet is provided for your record keeping to show that all personnel who will be working with the
equipment have read and understand the information in the Operator’s Manual and have been instructed in
the operation of the equipment.
SIGN-OFF FORM
DATE
EMPLOYEES SIGNATURE EMPLOYERS SIGNATURE
10
3 SAFETY SIGN LOCATIONS
The types of safety signs and locations on the equipment are shown in the illustration below. Good
safety requires that you familiarize yourself with the various safety signs, the type of warning and the
area, or particular function related to that area, that requires your SAFETY AWARENESS.
A
CAUTION
• Read Operator's Manual before using machine.
• Place all controls in neutral, stop engine, set
park brake, remove ignition key and wait for all
moving parts to stop before servicing,
repairing or unplugging.
• Install and secure all guards before starting.
• Keep hands, feet, hair and clothing away from
moving parts.
• Do not allow riders.
• Keep all hydraulic lines, fittings and couplers
tight and free of leaks before using.
• Clean reflectors, SMV and lights before
transporting.
• Install safety locks before transporting or
working under components.
• Add extra lights and use pilot vehicle when
transporting during times of limited visibility.
• Use hazard flashers in tractor when transporting.
• Install safety chain when attaching to tractor.
• Keep away from overhead power lines.
Electrocution can occur without direct contact.
• Review safety instructions annually.
CAUT007
B
WARNING
ROTATING TINE HAZARD
To prevent serious injury or death from rotating
tines:
• Keep away from rake when rotating elements are turning or the engine is running.
Keep others away.
• Place controls in neutral, stop engine, set
park brake, remove ignition key and wait for
all moving parts to stop before servicing,
repairing or unplugging.
• Relieve pressure before working on hydraulic system/components.
C
WARNING
WARN003
HIGH-PRESSURE FLUID HAZARD
To prevent serious injury or death from highpressure fluid hazard:
• Relieve pressure on system before repairing or adjusting.
• Wear proper hand and eye protection when
searching for leaks. Use wood or cardboard instead of hands.
• Keep all components in good repair.
REMEMBER - If safety signs have been damaged, removed, become illegible or parts replaced without
signs, new signs must be applied. New signs are available from your authorized dealer.
WARN004
11
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