Twin City IM-4310 User Manual

BCRFS Belt Driven
Centrifugal Filtered Supply Fans
INSTALLATION, OPERATION & MAINTENANCE MANUAL
IM-4310
August 2014
Receiving, Inspection & Unpacking
When the equipment is received all items should be carefully checked against the bill of lading to be sure all crates and cartons have been received. Before accepting delivery, carefully inspect each carton or crate for visible shipping damage. If any damage is noticed, the carrier should make the proper notation on the delivery receipt acknowledging the damage. Make notations of all damage on all copies of the bill of lading and have all copies countersigned by the delivering carrier. The carrier should also fill out a Carrier Inspection Report. The factory Traffic Department should then be contacted. File claim for damage with the carrier. Physical damage to the unit after acceptance is not the responsibility of Twin City Fan Companies, Ltd.
Unpack each carton or crate and verify that all required parts and proper quantities of each item have been received. Refer to drawings for part descriptions. Report shortages or missing items to your local representative to arrange for replacement parts.
FAN ASSEMBLY
MOTOR INSTALLATION
Motor 213T frame and larger are shipped loose to avoid damage. Mount to motor plate with hardware provided.
©2014 Twin City Fan Companies, Ltd.
Installation
Roof ventilators should always be mounted to a flat level, solid and rigid structure. Particular caution should be exercised when installing fans on metal buildings. Be sure roof is capable of supporting the fan(s). Fans mounted on roofs that are not supported correctly will cause vibration that could cause damage or injury.
Use guy wires to help secure roof units if excessively windy conditions prevail.
1. CAUTION! This fan contains rotating parts and requires electrical service. Appropriate safety precau­tions should be taken during installation, operation and maintenance.
2. WARNING! Do not install or operate this fan in an environment or atmosphere where combustible or flammable materials, gasses or fumes are present unless it was specifically designed and manufac­tured for use in that environment. Explosion or fire can result. Explosive, corrosive, high temperature, or other extreme conditions may require special con­struction, inspection and maintenance. It is neces­sary to observe the fan manufacturer's recommen­dations and limitations concerning the type of mate­rial to be handled by the fan and its application to special conditions.
3. The roof supply fan is designed to be mounted on a curb, which should be securely installed prior to fan installation.
4. CAUTION! All electrical work must be done in accordance with local and/ or national electrical codes as applicable. If you are unfamiliar with meth­ods of installing electrical wiring, secure the ser­vices of a qualified electrician.
5. WARNING! This product must be grounded.
6. DANGER! Make sure power is turned off and locked in the OFF position at the service entrance before installing, wiring or servicing fan.
7. CAUTION! Before wiring the motor, check the sup­ply voltage against the motor nameplate voltage. High or low voltage can damage the motor and void the motor warranty.
8. WARNING! Be sure to keep all wiring clear of rotat­ing or moving parts.
9. WARNING! Before starting the fan, turn the wheel to assure it rotates freely. If needed, adjust the wheel/shaft/bearing/motor position as required to achieve necessary clearances.
10. On belt driven units, assure belts are tensioned and aligned properly. See Maintenance section, Page 5.
11. Check all setscrews and keys. Tighten as necessary prior to fan start-up.
12. Anchor the fan securely to the roof curb. Anchoring through the vertical portion of the curb cap flange is recommended. Use a minimum of eight lag bolts or other suitable fasteners.
BACKDRAFT DAMPER INSTALLATION (OPTIONAL ACCESSORY)
Dampers are available only with the Inlet Extension accessory. Dampers are to be positioned in the damper rails located in the extension near the fan housing, under the Access Door. Make sure the damper blades open towards the fan.
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Twin City IM-4310
Electrical Connection
1. Connect supply wiring to the disconnect switch (non­fused standard). Check the wiring diagrams on the motor for connections.
2. The motor is factory set at the voltage marked on the fan nameplate. Check the line voltage with the nameplate voltage and wiring diagrams.
3. The main power wiring should be sized for the ampacity shown on the dataplate. Size wires in accordance with the ampacity tables in Article 310 of the National Electrical Code. If long wires are required, it may be necessary to increase wire size to prevent excessive voltage drop. Wires should be sized for a maximum of 3% voltage drop.
CAUTION: Use copper conductors only.
CAUTION: Protect wiring from sharp edges.
Leave some slack in the line to prevent damage.
4. Disconnect switches are not fused. The power leads must be protected at the point of distribution in accordance with the fan dataplate.
Check, Test & Start Procedure
5. On fans without a thermal protector integral to the motor (refer to unit or motor dataplate to determine if protector is present) a separate overload device is required. Refer to Sections 430-32 of the N.E.C. for sizing.
6. All units must be electrically grounded in accordance with local codes or, in the absence of local codes, with the latest edition of the National Electrical Code (ANSI/NFPA 70). A ground lug is provided as stan­dard in the unit terminal box. Size grounding conduc­tor in accordance with Table 250-95 of the National Electrical Code. DO NOT use the ground lug for connecting a neutral conductor.
7. Supply voltage to the power ventilator should not vary by more than 10% of the value indicated on the unit dataplate. Phase unbalance must not exceed 2%.
WARNING: Failure of motor due to operation on improp­er line voltage or with excessive phase unbalance con­stitutes product abuse and may cause severe damage to the unit’s electrical components.
1. Disconnect power to the unit before servicing. Make sure power is turned off and locked in the OFF position.
2. Tighten all bolts and setscrews securely and, on belt driven fans, check sheave alignment and belt tension. Tighten belts if necessary. NOTE THAT ALL BOLTS, SETSCREWS AND BELTS SHOULD BE RETIGHTENED AFTER TWO DAYS OF INITIAL OPERATION.
3. Apply power to unit and check rotation of wheel with the directional arrow on the unit.
WARNING: Especially check three-phase units for rotation. For three-phase, rotation can be changed by interchanging any two of the three line leads. If unit is checked on temporary wiring, its should be rechecked when permanently installed. Motor burn-out or tripped overload protection devices are usually the result of wrong rotation.
4. Electrical Input Check: Perform check of fan ampere draw and verify that motor nameplate amps are not exceeded. Take account of the service factor range if motor is nameplated above a 1.0 service factor.
5. Fan RPM Check: Fan RPM should be checked and verified with a tachometer.
The fan should not need balancing, as it was bal­anced at the factory to be within stringent vibration levels before shipment. However, there are several things that may cause vibration, such as rough han­dling in shipment and erection, weak foundations and alignments.
Twin City IM-4310
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