Twin City ES-105 User Manual

Airflow Measuring System
Using Piezometer Ring
INSTALLATION, OPERATION & MAINTENANCE MANUAL
ES-105
September 2014
Twin City Fan now offers an air measuring device as an option on centrifugal fans. It is based on the principle of a flow nozzle. The inlet cone of the fan is used as the flow nozzle. By measuring the pressure drop through the inlet cone, the flow can be calculated. The system consists of a piezometer ring mounted in the throat and a static pressure tap mounted on the face of the inlet cone. A differential pressure transducer and a digital display can be provided. The display must be capable of performing the square root function in order to read
Twin City Fan was able to determine flow coefficients for various fan types. The flow coefficients were combined to give the equations listed below by fan type. Based on testing performed in Twin City Fan’s laboratory, the accuracy of the system was determined to be +/- 5%. The pressure drop is measured from the tap located on the face of the funnel to the piezometer ring in the throat. The inlet tap is connected to the high-pressure side of the transducer and the piezometer ring is con­nected to the low-pressure side.
out in CFM directly. By testing fans in the laboratory,
Measurement of Airflow
The equations below are accurate for flow estimation for flows from 40% to 100% of wide-open volume. According to testing done previously at Twin City Fan, several factors affect the accuracy of this method of determining flow. The equations below assume the following:
• There are no vanes or other obstructions in or near the inlet
• Even flow entering the funnel (no pre-swirl)
• Standard wheel to inlet cone overlap
• Accurate determination of air density at the inlet
• Free inlet (consult Twin City Fan for ducted inlet factors)
Non-Standard Density Method Standard Density Method
One of the following equations is used to measure the flow:
ACFM = C1 * A * (∆P/ρ) where: A = Actual inlet funnel throat area (square feet) - from tables on pages 2 and 3 P = The differential in static pressure from the piezometer ring and the front pressure tap (inches w.g.) ρ = Air density (pounds mass/cubic foot) C1 = Value from Table 1 below
Table 1: C1 Values
Product
EPFN/EPQN (Arr. 1 or 4), Sizes 122-165 EPLFN/EPLQN, Sizes 122-165
EPFN/EPQN (Arr. 1 or 4), Sizes 182-982 EPLFN/EPLQN, Sizes 182-982 MPLFN/MPLQN,MPLFS/MPLQS
EPF/EPQ (Arr. 3), Sizes 122-165 726.39 765.94
EPF/EPQ (Arr. 3), Sizes 182-982 667.52 713.93
MPQN, Sizes 122-165 753.06 794.06
MPQN, Sizes 182-490 692.03 740.14
APF/APQ 753.06 794.06
BC/BCS/BAF SWSI 735.42 786.56
BC/BCS/BAF DWDI 1470.84 1573.12
TSL/TFE 735.42 753.56
QSL/QFE/QIFE/TVIFE 696.00 735.83
BAE-SW ** 720.40 735.80
BAE-DW** 1440.80 1471.60
RB (Std. Inlet Bell) 913.33 997.49
HIB/RTF 727.94 785.07
HAF 790.17 760.92 VBC/VAF 1414.00 NA
C1
Free Inlet
753.06 794.06
692.03 740.14
Ducted Inlet
The equations can be simplified by assuming standard density and assuming funnel dimensions match drawing dimensions. The following tables show the factor (F) for each fan size and type. The equation then becomes the following:
For standard air (ρ = 0.075 lb/ft
3
): ACFM = F P where: F = factor from tables on pages 2 and 3 ∆P = The differential in static pressure from the piezometer ring and the front pressure tap (inches w.g.)
C1*
* Values for ducted C1 factors are based on
duct diameter matching standard inlet collar diameter.
** BAE sizes smaller than 182 use BC\BCS\BAF
Factors.
©2014 Twin City Fan Companies, Ltd.
Table 2: EPF/EPQ (Arrangement 3), EPFN/EPQN (Arrangement 1 & 4)
F
EPFN/EPQN
EPL-Series
Free Inlet
F
EPF/EPQ
Ducted Inlet
F
EPF/EPQ
Size
Free Inlet
122 911.46 944.92 961.07 996.36 0.344 150 1163.68 1206.40 1227.04 1272.08 0.439 165 1464.80 1518.58 1544.56 1601.26 0.552 182 1757.39 1821.92 1879.58 1948.58 0.721 200 2108.38 2185.80 2254.97 2337.76 0.865 222 2617.81 2713.93 2799.81 2902.60 1.074 245 3168.67 3285.02 3388.97 3513.39 1.300 270 3856.03 3997.61 4124.12 4275.53 1.582 300 4770.07 4945.21 5101.71 5289.01 1.957 330 5757.23 5968.62 6157.51 6383.56 2.362 365 7032.01 7290.21 7520.92 7797.03 2.885 402 8555.41 8869.55 9150.23 9486.16 3.510 445 10444.42 10827.92 11170.58 11580.68 4.285 490 12669.80 13135.01 13550.69 14048.16 5.198 542 15541.11 16111.75 16621.62 17231.84 6.376 600 19004.71 19702.52 20326.03 21072.24 7.797 660 22994.79 23839.12 24593.53 25496.41 9.434 730 28128.04 29160.84 30083.67 31188.11 11.54
EPFN/EPQN
EPL-Series
Ducted Inlet
F
Table 5: QSL/QFE/QIFE/TVIFE
Size
A
150 1832.36 1937.23 0.721 165 2198.32 2324.14 0.865 182 2729.48 2885.70 1.074 200 3303.84 3492.93 1.300 222 4020.52 4250.63 1.582 245 4973.55 5258.21 1.957 270 6002.82 6346.39 2.362 300 7331.98 7751.62 2.885 330 8920.36 9430.92 3.510 365 10889.96 11513.24 4.285 402 13210.27 13966.36 5.198 445 16204.06 17131.49 6.376 490 19815.41 20949.54 7.797 542 23975.70 25347.94 9.434 600 29327.92 31006.49 11.54 660 35859.36 37911.75 14.11 730 43610.67 46106.71 17.16
Free InletFDucted Inlet
F
A
Table 3: BC/BCS/BAF
Size
SWSI
Free Inlet
F
105 641.87 1283.74 686.51 1373.01 0.239 122 872.90 1745.81 933.61 1867.21 0.325 135 1058.21 2116.41 1131.79 2263.58 0.394 150 1305.20 2610.39 1395.96 2791.92 0.486 165 1587.21 3174.41 1697.58 3395.16 0.591 182 1936.99 3873.98 2071.69 4143.38 0.721 200 2321.58 4643.16 2483.02 4966.04 0.865 222 2883.02 5766.04 3083.50 6167.00 1.074 245 3491.62 6983.24 3734.42 7468.84 1.300 270 4247.77 8495.55 4543.16 9086.32 1.582 300 5254.03 10508.05 5619.38 11238.86 1.957 330 6342.73 12685.46 6783.80 13567.59 2.362 365 7747.97 15495.94 8286.75 16573.50 2.885 402 9426.99 18853.98 10082.53 20165.06 3.510 445 11507.43 23014.86 12307.64 24615.28 4.285 490 13957.43 27914.86 14928.01 29856.02 5.198 542 17121.05 34242.10 18311.62 36623.24 6.376 600 20938.50 41877.00 22394.53 44789.06 7.797 660 25334.37 50668.73 27096.08 54192.16 9.434 730 30991.88 61983.75 33147.00 66294.01 11.54 807 37901.44 75802.87 40537.05 81074.09 14.11 890 46079.00 92158.01 49283.27 98566.54 17.16 982 56192.01 112384.00 60099.52 120199.04 20.93
DWDI
Free Inlet
F
SWSI
Ducted Inlet
F
DWDI
Ducted InletFA
Table 4: APF/APQ
Size
121 944.92 996.36 0.344 141 1206.40 1272.08 0.439 161 1518.58 1601.26 0.552 181 1929.92 2035.00 0.702 201 2378.68 2508.19 0.865 221 2979.06 3141.26 1.083 251 3779.67 3985.45 1.375 281 4792.02 5052.92 1.743 321 6093.21 6424.95 2.216 351 7719.69 8139.98 2.807 391 9514.73 10032.75 3.460 441 11916.25 12565.02 4.334 491 14881.53 15691.74 5.412 551 18668.71 19685.12 6.789 631 24372.82 25699.79 8.864 711 30836.22 32515.09 11.21 791 38058.92 40131.02 13.84
Free InletFDucted Inlet
F
A
Table 6: TSL/TFE
Size
122 872.75 894.27 0.325 150 1305.09 1337.28 0.486 165 1587.06 1626.20 0.591 182 1936.15 1983.91 0.721 200 2322.85 2380.14 0.865 222 2884.09 2955.23 1.074 245 3490.99 3577.10 1.300 270 4248.26 4353.05 1.582 300 5255.28 5384.90 1.957 330 6342.85 6499.31 2.362 365 7747.30 7938.40 2.885 402 9425.66 9658.16 3.510 445 11506.83 11790.66 4.285 490 13958.57 14302.88 5.198 542 17121.95 17544.28 6.376 600 20937.86 21454.32 7.797 660 25333.82 25958.71 9.434 730 30989.22 31753.60 11.54 807 37890.63 38825.25 14.11 890 46081.02 47217.66 17.16
Free InletFDucted Inlet
F
A
(Sizes smaller than 182 use
Table 7: BAE-SW/BAE-DW
Size
SWSI
Free Inlet
F
182 1896.61 3793.22 1937.16 3874.31 0.721 200 2275.41 4550.82 2324.05 4648.10 0.865 222 2825.19 5650.38 2885.58 5771.16 1.074 245 3419.69 6839.38 3492.79 6985.58 1.300 270 4161.50 8322.99 4250.46 8500.91 1.582 300 5147.95 10295.89 5257.99 10515.99 1.957 330 6213.31 12426.62 6346.13 12692.26 2.362 365 7589.08 15178.15 7751.31 15502.62 2.885 402 9233.16 18466.31 9430.53 18861.07 3.510 445 11271.82 22543.63 11512.77 23025.55 4.285 490 13673.49 27346.98 13965.79 27931.57 5.198 542 16772.25 33544.50 17130.79 34261.59 6.376 600 20510.23 41020.47 20948.68 41897.36 7.797 660 24816.41 49632.82 25346.91 50693.82 9.434 730 30356.30 60712.61 31005.23 62010.46 11.540 807 37116.76 74233.52 37910.21 75820.42 14.110 890 45139.88 90279.75 46104.83 92209.66 17.160 982 55056.97 110113.94 56233.92 112467.85 20.930
DWDI
Free Inlet
F
Table 3: BC\BCS\BAF)
SWSI
Ducted Inlet
F
DWDI
Ducted InletFA
2 Twin City Engineering Supplement ES-105
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