How it Works
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XT 301
User Manual
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Tweco XT 301 User Manual

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Page 1
8. TORCH OPERATION
Torch Parts Selection
The application will determine which torch parts must be used. Refer to the cut charts for the proper torch parts to install for a selected application.
CAUTION
Do not interchange parts. Make sure all torch parts correspond with the plasma and shield gases in use for the application.
Set the Power Supply controls prior to operating the system as described in the power supply Operating Manual. Refer to the cutting charts for the proper cutting parameters for the application.
Recommended Cutting Speeds
Cutting speed depends on material and thickness. The following factors may affect system performance:
• Torch parts wear; gas quality and mass flow / pressure; operator experience; torch standoff height; proper work cable connection; alloying contents of material; cutting table capabilities & accuracy.
NOTE
This information represents realistic expectations using recommended practices and well-maintained systems. Actual speeds may vary from those shown in the charts depending on the alloy content of the selected material. Voltage ratings may vary depending on the CNC, cutting table, or height controller.
For complete cutting speed chart data refer to the following pages.
Consumables Notes
Always assemble the consumable parts properly. Improper assembly may damage the parts or the torch head. Ensure that parts are seated together correctly.
Always check the shield gas distributor for charring when changing parts. Do not use the distributor if it is charred. Replace the shield gas distributor regularly to ensure proper performance.
Operational Notes
Always purge the torch after changing consumables or if the power supply has been shut off. The power supply's built-in purge function may not be enough to properly purge the torch. Manually flow gas with the 'Test Cut Flow' and 'Test Pre-Flow' functions to help remove any remaining coolant from the lines.
Slightly increasing the preflow pressure may increase piercing ability on thicker materials. However, increasing the preflow pressure too much may affect plasma starting reliability (misfiring).
Decreasing preflow pressure may improve piloting. Preflow pressure can be reduced without affecting cut perfor­mance as long as the pilot arc still transfers to the plate well. Decreasing preflow pressure too much will affect the ability to transfer the arc to the plate and may cause damage to the tip.
Notes on Chart Measurements
Pressure measurements in the charts are in psi(g), not psi(a). 0 psi(g) = 14.7 psi(a) (1 atmosphere).
Ball settings are at the center of the guage ball.
Torch Data 8-1 Manual 0-4806 Rev. AF
Page 2
Ohmic Sensing
Ohmic sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic sensing circuit.
Direction of Cut
The plasma gas stream swirls as it leaves the torch to maintain a stable arc column. This swirl effect results in one side of a cut being more square than the other. Viewed along the direction of travel, the right side of the cut is more square than the left.
Left Side
Cut Angle
Right Side
Cut Angle
A-00512
Clockwise
Scrap
Counter-
Clockwise
Scrap
Workpiece
Art # A-04182
Side Characteristics Of Cut
To make a square - edged cut along an inside diameter of a circle, move the torch counterclockwise around the circle. To keep the square edge along an outside diameter cut, move the torch in a clockwise direction.
Underwater Cutting
Cutting on a water table either underwater or with the water touching the plate or with a water muffler system is not recommended. If a water table is used the water level must be a minimum of 4 inches / 100 mm from the bottom of the plate. Failure to follow this recommendation could result in poor cut quality and short consumable parts life.
Torch Data 8-2 Manual 0-4806 Rev. AF
Page 3
Mild Steel, 55A
2
2
Plasma / Air Shield
O
2
Shield Cup
35-1016
Shield Cap
35-1025
Shield Gas Distributor
35-1272
Tip
35-1051
Plasma Gas Distributor
35-1041
Electrode
35-1069
Cartridge
35-1020
Art # A-04940
55A Mild Steel (O2/Air)
Material
Thickness
(ga) (in) inch (PSI) (PSI) Volts
Cut Flow Pr essures
Plasma
(O
Shield
)
(Air)
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm) (in) (s ec) (in)
Initial
Piercing
Height
Pierce
Delay
Ker f Width
21 0.033 70 20 120 0.125 600 0.200 0.0 0.073 16 0.060 70 20 120 0.125 400 0.200 0.0 0.071 10 0.135 80 20 126 0.125 180 0.200 0.2 0.083
3/16 0.188 80 20 127 0.125 120 0.200 0.2 0.081
@ Rec.
Speed
1/4 0.250 80 20 128 0.125 85 0.200 0.3 0.086
Material
Thickness
(mm)
1 2 3 4 5 6
Cut Flow Pr essures
Plasma
(O
(Bar) (Bar) Volts
Shield
)
(Air)
Voltage
Arc
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min) (mm) (sec) (mm)
4.8 1.4 120 3.2 14040 5.1 0.0 1.8
4.8 1.4 121 3.2 8760 5.1 0.0 1.9
5.5 1.4 125 3.2 5830 5.1 0.2 2.0
5.5 1.4 126 3.2 3930 5.1 0.2 2.1
5.5 1.4 127 3.2 2920 5.1 0.2 2.1
5.5 1.4 128 3.2 2360 5.1 0.3 2.2
Initial
Piercing
Height
Pierce
Delay
Ker f Width
@ Rec.
Speed
Torch Data 8-3 Manual 0-4806 Rev. AF
Page 4
Mild Steel
55A
Air Plasma / Air Shield
Shield Cup
35-1016
Shield Cap
35-1025
Shield Gas
Distributor
35-1272
Tip 35-1051
Plasma Gas Distributor
35-1041
Electrode
35-1069
Cartridge
35-1020
Art # A-04941
55A Mild Steel (Air/Air)
Material
Thickness
(ga) (in) inch (PSI) (PSI) Volts
Cut Flow Pr essures
Plasma
(Air)
Shield
(Air)
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm) (in) (s ec) (in)
Initial
Piercing
Height
Pierce
Delay
Ker f Width
@ Rec.
Speed
21 0.033 70 20 152 0.188 500 0.200 0.1 0.079 16 0.060 70 20 154 0.188 300 0.200 0.1 0.086 10 0.135 92 80 166 0.188 190 0.200 0.2 0.079
3/16 0.188 92 80 166 0.188 130 0.250 0.3 0.089
1/4 0.250 92 80 170 0.188 95 0.250 0.3 0.090
Material
Thickness
(mm)
1 2 3 4 5 6
Cut Flow Pr essures
Plasma
(Air)
(Bar) (Bar) Volts
Shield
(Air)
Arc
Voltage
4.8 1.4 152 4.8 11500 5.1 0.1 2.0
4.8 1.4 157 4.8 6920 5.1 0.1 2.1
6.3 5.5 163 4.8 5460 5.1 0.2 2.0
6.3 5.5 166 4.8 4180 5.6 0.2 2.1
6.3 5.5 167 4.8 3180 6.4 0.3 2.3
6.3 5.5 169 4.8 2610 6.4 0.3 2.3
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min) (mm) (sec) (mm)
Initial
Piercing
Height
Pierce
Delay
Ker f Width
@ Rec.
Speed
Torch Data 8-4 Manual 0-4806 Rev. AF
Page 5
Mild Steel
100A
Plasma / Air Shield
O
2
Gas Distributor
/Air)
2
(in)
Plasma
Electrode
35-1041
Travel
Speed
(ipm)(in)(sec)(in)
35-1071
Initial
Piercing
Height
Cartridge
35-1020
Art # A-04863
Pierce
Delay
Ker f Width
@ Rec.
Speed
Shield Cup
35-1016
Shield Cap
35-1027
Shield
Gas Distributor
35-1272
100A Mild Steel (O
Material
Thickness
(ga) (in) inch (PSI) (PSI) Volts
Cut FlowPressures
Plasma
(O
2
Shield
)
(Air)
Arc
Voltage
Tip
35-1053
Torch
Working
Height
±0.005
16 0.060 94 49 127 0.110 500 0.250 0.1 0.071 10 0.135 94 49 134 0.110 240 0.250 0.2 0.081
3/16 0.188 94 49 128 0.120 185 0.250 0.3 0.073
1/4 0.250 94 49 130 0.120 130 0.300 0.3 0.095 3/8 0.375 94 49 138 0.130 80 0.300 0.3 0.113 1/2 0.500 94 49 138 0.140 57 0.300 0.3 0.113 5/8 0.625 94 49 144 0.140 45 0.350 0.5 0.111 3/4 0.750 94 49 150 0.150 25 0.350 0.6 0.138
1 1.000 94 49 164 0.200 10 0.140
Edge Start
Material
Thickness
(mm)
2 3 4 5 6
8 10 12 15 20 25
Cut Flow Pressures
Plasma
(O
2
(Bar) (Bar) Volts
Shield
)
(Air)
Voltage
Arc
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min) (mm) (sec) (mm)
Initial
Piercing
Height
Pierce
Delay
6.5 3.4 129 2.8 11050 6.4 0.1 1.9
6.5 3.4 132 2.8 7580 6.4 0.2 2.0
6.5 3.4 131 2.9 5500 6.4 0.2 2.0
6.5 3.4 128 3.1 4500 6.5 0.3 1.9
6.5 3.4 130 3.1 3610 7.3 0.3 2.3
6.5 3.4 134 3.2 2640 7.6 0.3 2.7
6.5 3.4 138 3.3 1950 7.6 0.3 2.9
6.5 3.4 138 3.5 1580 7.6 0.3 2.9
6.5 3.4 142 3.6 1230 8.5 0.4 2.8
6.5 3.4 152 4.0 580 9.5 0.6 3.5
6.5 3.4 163 5.0 280 3.6
Edge Start
Ker f Width
@ Rec.
Speed
Torch Data 8-5 Manual 0-4806 Rev. AF
Page 6
Mild Steel
100A
Air Plasma / Air Shield
Shield Cup
35-1016
Shield Cap
35-1027
Shield
Gas Distributor
35-1272
Tip
35-1053
Plasma
Gas Distributor
35-1041
Electrode
35-1071
Cartridge
35-1020
Art # A-04863
100A Mild Steel (Air/Air)
Material
Thickness
(ga) (in) inch (PSI) (PSI) Volts
Cut Flow Pressures
Plasma
(Air)
Shield
(Air)
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm)(in)(sec)(in)
Initial
Piercing
Height
Pierce
Delay
Ker f Width
@ Rec.
Speed
16 0.060 90 45 149 0.110 600 0.250 0.1 0.072 10 0.135 90 45 145 0.110 300 0.250 0.2 0.065
3/16 0.188 90 45 149 0.110 210 0.250 0.3 0.073
1/4 0.250 90 45 152 0.120 150 0.300 0.3 0.078 3/8 0.375 90 45 152 0.130 85 0.300 0.3 0.091 1/2 0.500 90 45 159 0.140 75 0.300 0.3 0.095 5/8 0.625 90 45 153 0.140 55 0.350 0.5 0.099 3/4 0.750 90 45 163 0.150 30 0.350 0.6 0.120
1 1.00 90 45 180 0.200 20 0.112
Edge Start
Material
Thickness
(mm)
2 3 4 5 6
8 10 12 15 20 25
Cut Flow Pressures
Plasma
(Air)
(Bar) (Bar) Volts
Shield
(Air)
Arc
Voltage
6.2 3.1 148 2.8 13340 6.4 0.1 1.8
6.2 3.1 146 2.8 9340 6.4 0.2 1.7
6.2 3.1 147 2.8 6650 6.4 0.2 1.7
6.2 3.1 149 2.8 5120 6.5 0.3 1.9
6.2 3.1 151 3.0 4150 7.3 0.3 2.0
6.2 3.1 152 3.2 2950 7.6 0.3 2.2
6.2 3.1 153 3.3 2120 7.6 0.3 2.3
6.2 3.1 157 3.5 1960 7.6 0.3 2.4
6.2 3.1 155 3.6 1540 8.5 0.4 2.5
6.2 3.1 166 4.0 720 9.5 0.6 3.0
6.2 3.1 179 5.0 520 2.9
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min) (mm) (sec) (mm)
Initial
Piercing
Height
Pierce
Delay
Ker f Width
@ Rec.
Speed
Edge Start
Torch Data 8-6 Manual 0-4806 Rev. AF
Page 7
Mild Steel
200A
Air Plasma / Air Shield
Shield
Retainer 35-1019
Shield Cup
35-1018
Shield
Cap
35-1028
Shield Gas
Distributor
35-1280
Tip
35-1055
Plasma Gas
Distributor
35-1041
Electrode
35-1085
Cartridge
35-1020
Art # A-06988
200A Mild Steel (Air/Air)
Material
Thickness
Cut Flow Pressures
Plasma
(Air)
Shield
(Air)
Arc
Voltage
(ga) (in) inch (PSI) (PSI) Volts
Torch
Working
Height
(in)
±0.005
Tr avel
Speed
Initial
Piercing
Height
Pierce
Delay
(ipm) (in) (sec) (in)
1/4 0.250 90 60 163 0.140 185 0.300 0 0 .096 3/8 0.375 90 60 160 0.140 130 0.300 0.1 0.131 1/2 0.500 90 60 162 0.140 100 0.300 0.3 0.150 5/8 0.625 90 60 164 0.140 75 0.300 0.4 0.158 3/4 0.750 90 60 168 0.180 60 0.350 0.5 0.176
1 1.000 90 60 177 0.200 35 0.500 1.5 0.189 1-1/4 1.250 90 60 185 0.250 20 0.209 1-1/2 1.500 90 60 189 0.250 15 0.225
2 2.000 90 60 204 0.300 10 0.270
Edge Start Edge Start Edge Start
Ker f Width
@ Rec.
Speed
Material
Thickness
(mm)
6
8
10 12 15 20 25 32 38 44 50
Cut Flow Pressures
Plasma
(Air)
Shield
(Air)
Voltage
(Bar) (Bar) Volts
Arc
Torch
Working
Height
(mm)
±0.1
6.2 4.1 163 3.6 4700 7.6 0 2.4
6.2 4.1 161 3.6 3970 7.6 0.1 2.9
6.2 4.1 160 3.6 3190 7.6 0.1 3.4
6.2 4.1 162 3.6 2710 7.6 0.3 3.7
6.2 4.1 163 3.6 2080 7.6 0.4 4.0
6.2 4.1 169 4.6 1430 9.5 0.6 4.5
6.2 4.1 176 5.0 920 12.5 1.4 4.8
6.2 4.1 185 6.4 500 5.3
6.2 4.1 189 6.4 380 5.7
6.2 4.1 196 6.9 320 6.2
6.2 4.1 203 7.5 260 6.8
Tr avel
Speed
Initial
Piercing
Height
Pierce
Delay
Ker f Width
@ Rec.
Speed
(mm/min) (mm) (sec) (mm)
Edge Start Edge Start Edge Start Edge Start
Torch Data 8-7 Manual 0-4806 Rev. AF
Page 8
Mild Steel
200A
Plasma / Air Shield
O
2
Shield Retainer
35-1019
Material
Thickness
(ga) (in) inch (PSI) (PSI) Volts
1/4 0.250 90 58 154 0.140 190 0.300 0.1 0.153 3/8 0.375 90 58 156 0.140 140 0.300 0.3 0.159 1/2 0.500 90 58 158 0.140 100 0.350 0.4 0.168 5/8 0.625 90 58 161 0.140 70 0.350 0.5 0.183 3/4 0.750 90 58 168 0.160 60 0.400 0.6 0.192
1 1.000 90 58 170 0.180 40 0.500 0.9 0.207
1 1/4 1.250
1 1/ 2 1.500
22.000
Shield Cup
35-1018
Shield Cap
35-1029
Cut Flow
Plasma
(O
90 58 175 0.200 30 0.500 2 0.216
90 58 178 0.200 20 0.237 90 58 203 0.250 10 0.268
Shield
)
2
Shield Gas
Distributor
35-1281
200A Mild S t e el O
Arc
(Air)
Voltage
Tip
35-1056
/Air
2
Torch
Working
Height
(in)
±0.005
Art # A-07612
Pierce
Delay
Cartridge
35-1020
Kerf Width
@ Rec.
Speed
Plasma Gas
Distributor
35-1041
Travel
Speed
(ipm) (in) (sec) (in)
Electrode
35-1085
Initial
Piercing
Height
Edge Start Edge Start
200A Mild Steel O2/Air
Material
Thickness
(mm)
6
8 10 12 15 20 25
32
38 Edge Start 44 Edge Start 50 Edge Start
Bold type
indicates maximum piercing parameters.
Cut Flow
Plasma
(O
(Bar) (Bar) Volts
6.2 4.0 154 3.6 4830 7.6 0.1 3.9
6.2 4.0 155 3.6 4170 7.6 0.2 4.0
6.2 4.0 156 3.6 3400 7.8 0.3 4.1
6.2 4.0 158 3.6 2760 8.6 0.4 4.2
6.2 4.0 160 3.6 1990 8.9 0.5 4.5
6.2 4.0 168 4.1 1450 12.7 0.6 4.9
6.2 4.0 170 4.5 1050 12.7 0.9 5.2
6.2 4.0 175 5.1 750 12.7 2.1 5.5
6.2 4.0 178 5.1 510 6.0
6.2 4.0 190 5.7 390 6.4
6.2 4.0 201 6.3 270 6.8
Shield
)
(Air)
2
Arc
Voltage
Torch
Working
Height
(mm)
±0.1
Bold italic
Travel
Speed
(mm/min) (mm) (sec) (mm)
indicates edge star ts only.
Initial
Piercing
Height
Pierce
Delay
Kerf Width
@ Rec.
Speed
Torch Data 8-8 Manual 0-4806 Rev. AF
Page 9
Stainless Steel
55A
Air Plasma / Air Shield
Shield Cup
35-1016
Shield Cap
35-1034
Shield Gas Distributor
35-1272
Tip
35-1060
Plasma Gas Distributor
35-1041
Electrode
35-1078
Cartridge
35-1020
Art # A-04942
55A Stainless Steel (Air/Air)
Material
Thickness
(ga) (in) inch (PSI) (PSI) Volts
Cut Flow Pressures
Plasma
(Air)
Shield
(Air)
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm)(in)(sec)(in)
Initial
Piercing
Height
Pierce
Delay
Ker f Width
@ Rec.
Speed
21 0.034 70 20 104 0.125 600 0.200 0.0 0.067 16 0.063 70 50 105 0.150 350 0.200 0.0 0.068 10 0.141 70 50 110 0.150 100 0.200 0.1 0.086
3/16 0.188 70 50 112 0.150 60 0.200 0.1 0.086
1/4 0.250 70 50 112 0.150 40 0.200 0.2 0.088
Material
Thickness
(mm)
0.8 1
1.5 2 3 4 5 6
Cut Flow Pressures
Plasma
(Air)
(Bar) (Bar) Volts
Shield
(Air)
Arc
Voltage
4.8 1.4 104 3.2 15240 5.1 0.0 1.7
4.8 1.4 104 3.3 14060 5.1 0.0 1.7
4.8 3.4 105 3.7 9750 5.1 0.0 1.7
4.8 3.4 106 3.8 7610 5.1 0.0 1.8
4.8 3.4 109 3.8 4400 5.1 0.1 2.1
4.8 3.4 111 3.8 2180 5.1 0.1 2.2
4.8 3.4 112 3.8 1450 5.1 0.1 2.2
4.8 3.4 112 3.8 1130 5.1 0.2 2.2
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min) (mm) (sec) (mm)
Initial
Piercing
Height
Pierce
Delay
Ker f Width
@ Rec.
Speed
Torch Data 8-9 Manual 0-4806 Rev. AF
Page 10
Stainless Steel
100A
Air Plasma / Air Shield
Shield Cup
35-1016
Shield Cap
35-1027
Shield
Gas Distributor
35-1272
Tip
35-1053
Plasma
Gas Distributor
35-1041
Electrode
35-1071
Cartridge
35-1020
Art # A-04863
100A Stainless Steel (Air/Air)
Material
Thickness
(ga) (in) inch (PSI) (PSI) Volts
Cut Flow Pressures
Plasma
(Air)
Shield
(Air)
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm)(in)(sec)(in)
Initial
Piercing
Height
Pierce
Delay
Ker f Width
@ Rec.
Speed
16 0.063 85 42 144 0.080 500 0.200 0.0 0.099 10 0.141 85 42 150 0.100 225 0.325 0.0 0.102
3/16 0.188 85 42 153 0.140 175 0.325 0.1 0.105
1/4 0.250 85 42 155 0.140 100 0.325 0.1 0.105 3/8 0.375 85 42 160 0.140 65 0.325 0.2 0.110 1/2 0.500 85 42 166 0.160 45 0.325 0.4 0.112 5/8 0.625 85 42 165 0.160 35 0.350 1.0 0.114
Material
Thickness
(mm)
1.5 2 3 4 5 6 8
10 12
Cut Flow Pressures
Plasma
(Air)
(Bar) (Bar) Volts
Shield
(Air)
Voltage
Arc
Torch
Working
Height
(mm)
±0.1
5.7 2.9 144 2.0 12700 5.1 0.0 2.4
5.7 2.9 145 2.1 11290 5.7 0.0 2.5
5.7 2.9 149 2.0 6330 8.3 0.0 2.6
5.7 2.9 150 3.6 7030 8.3 0.1 2.7
5.7 2.9 153 3.6 4170 8.3 0.1 2.7
5.7 2.9 155 3.6 2960 8.3 0.1 2.7
5.7 2.9 158 3.6 2080 8.3 0.2 2.7
5.7 2.9 161 3.6 1580 8.3 0.2 2.8
5.7 2.9 165 4.0 1260 8.3 0.4 2.8
Travel
Speed
(mm/min) (mm) (sec) (mm)
Initial
Piercing
Height
Pierce
Delay
Ker f Width
@ Rec.
Speed
15
5.7 2.9 165 4.1 960 8.7 0.8 2.9
Torch Data 8-10 Manual 0-4806 Rev. AF
Page 11
Stainless Steel
100A
H35 Plasma / N
Shield Cup
35-1016
Material
Thickness
(ga) (in) inch (PSI) (PSI) Volts
3/8 0.375 100 80 145 0.130 50 0.250 0.3 0.090 1/2 0.500 100 80 148 0.130 37 0.250 0.5 0.100 5/8 0.625 100 80 155 0.140 26 0.250 0.6 0.115
Shield
2
Shield Cap
35-1034
Cut Flow Pressures
Plasma
(H35)
Shield
Gas Distributor
35-1272
Tip
35-1062
100A Stainless Steel (H35/N
Torch
Working
Height
(in)
±0.005
Shield
)
(N
2
Arc
Voltage
Plasma
Gas Distributor
35-1041
2
Travel
Speed
(ipm)(in)(sec)(in)
Electrode 35-1080
)
Initial
Piercing
Height
Cartridge
35-1020
Art # A-04938
Pierce
Delay
Ker f Width
@ Rec.
Speed
Material
Thickness
(mm)
10 12 15
Cut Flow Pressures
Plasma
(H35)
(Bar) (Bar) Volts
Shield
(N
)
2
Voltage
Arc
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/mi n) (mm) (sec) (mm)
Initial
Piercing
Height
Pierce
Delay
6.9 5.5 145 3.3 1220 6.4 0.3 2.3
6.9 5.5 147 3.3 1010 6.4 0.5 2.5
6.9 5.5 151 3.5 740 6.4 0.6 2.8
Ker f Width
@ Rec.
Speed
Torch Data 8-11 Manual 0-4806 Rev. AF
Page 12
Stainless Steel
100A
Plasma / H2O Shield
N
2
Shield Cup
35-1016
Material
Thickness
(ga) (in) inch (PSI) Ball * Volts
Shield Cap
35-1034
Shield Gas Distributor
35-1272
Cut Flow Pressures
Plasma
(N
2
Shield
)
10 0.141 100 5 160 0.125 160 0.200 0.000 0.074
3/16 0.188 100 5 157 0.125 100 0.250 0.300 0.080
1/4 0.250 100 5 155 0.125 60 0.250 0.300 0.086 3/8 0.375 100 5 159 0.125 50 0.250 0.300 0.087 1/2 0.500 100 5 169 0.130 35 0.300 0.500 0.100 5/8 0.625 100 5 175 0.140 30 0.300 0.600 0.110
Tip
35-1053
100A Stainless Steel (N
Arc
Voltage
(H2O)
Torch
Working
Height
±0.005
Plasma Gas Distributor*
35-1041
O)
2/H2
Travel
Speed
(in)
(ipm)(in)(sec)(in)
Electrode
35-1089
Initial
Piercing
Height
Cartridge
35-1020
Art # A-04939
Pierce
Delay
Ker f Width
@ Rec.
Speed
3/4 0.750 100 5 177 0.150 25 0.125**
Edge St art
** Not meas ured, ext rapolated value.
Material
Thickness
(mm)
3 4 5 6
8 10 12 15 20
Cut Flow Pressures
Plasma
(N
2
(Bar ) Ba ll * V olts
Shield
)
(H2O)
Voltage
Arc
Torch
Working
Height
(mm)
±0.1
6.9 5 161 3.2 4810 4.5 0 1.8
6.9 5 159 3.2 3530 5.5 0.1 1.9
6.9 5 157 3.2 2400 6.4 0.3 2.1
6.9 5 155 3.2 1750 6.4 0.3 2.2
6.9 5 157 3.2 1390 6.4 0.3 2.2
6.9 5 160 3.2 1210 6.5 0.3 2.3
6.9 5 167 3.3 970 7.3 0.5 2.5
6.9 5 173 3.5 800 7.6 0.6 2.7
6.9 5 178 3.9 600 3.2
Travel
Speed
(mm/min) (mm) (sec) (mm)
Initial
Piercing
Height
Pierce
Delay
Edge St art
* Ball setting for shiel d wat er i s set using a li ne pres sure of 55 PSI / 3.8 Bar
NOTE: Ohmic height sens i ng is not rec om m ended wit h wat er s hi el d.
W at er on t he plate int erferes electri cally wit h t he ohm i c s ensing s ys tem.
Ker f Width
@ Rec.
Speed
Torch Data 8-12 Manual 0-4806 Rev. AF
Page 13
Stainless Steel
200A
Air Plasma / Air Shield
Shield
Retainer
35-1019
Material
Thickness
(ga) (in) inch (PSI) (PSI) Volts
3/16
Shield Cup
35-1018
0.1875
Shield
Cap
35-1030
Cut Flow Pr essures
Plasma
(Air)
90
Shield Gas
Distributor
35-1282
200A Stai nless Steel Air/Air
Shield
(Air)
Voltage
70 168 0.140 300 0.300 0 0.169 1/4 0.250 90 70 165 0.140 275 0.300 0.1 0.162 3/8 0.375 90 70 167 0.140 200 0.300 0.2 0.169 1/2 0.500 90 70 170 0.140 145 0.350 0.3 0.169 5/8 0.625 90 70 170 0.140 110 0.400 0.4 0.174 3/4 0.750 90 70 171 0.160 75 0.450 0.5 0.176 7/8 0.875 90 70 172 0.170 55 0.450 0.7 0.181
1 1.000 90 70 175 0.180 40 0.500 1.3 0.181 1 1/4 1. 250 1 1/2 1. 500
90 70 185 0.200 20 0.500 3 0.207 90 70 191 0.200 13 0.220
2 2.000 90 70 198 0.200 8 0.230
Tip
35-1055
Arc
Plasma Gas
Distributor
35-1041
Torch
Working
Height
(in)
±0.005
Electrode
35-1085
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height
Cartridge
35-1020
Art # A-07594
Pierce
Delay
Kerf Width
@ Rec.
Speed
Edge Start Edge Start
200A Stai nless Steel Air/Air
Material
Thickness
(mm)
5 6
8 10 12 15 20 25 32 38 50
Cut Flow Pr essures
Plasma
(Air)
Shield
(Air)
Voltage
(Bar) (Bar) Volts
Arc
Torch
Working
Height
(mm)
±0.1
Travel
Speed
Initial
Piercing
Height
Pierce
Delay
(mm/min) (mm) (sec) (mm)
6.2 4.8 168 3.6 7530 7.6 0 4.1
6.2 4.8 166 3.6 7130 7.6 0.1 4.1
6.2 4.8 166 3.6 6000 7.6 0.2 4.2
6.2 4.8 166 3.6 4870 7.8 0.2 4.3
6.2 4.8 169 3.6 3990 8.6 0.3 4.3
6.2 4.8 170 3.6 3040 9.8 0.4 4.4
6.2 4.8 171 4.1 1750 11.4 0.6 4.5
6.2 4.8 175 4.5 1060 12.5 1.2 4.6
6.2 4.8 185 5.1 500 12.7 3.0 5.3
6.2 4.8 191 5.1 330 5.6
6.2 4.8 198 5.1 210 5.8
Edge Start Edge Start
Kerf Width
@ Rec.
Speed
Torch Data 8-13 Manual 0-4806 Rev. AF
Page 14
Stainless Steel
200A
H35 Plasma / N
Shield Cup
35-1016
Shield **
2
Shield Cap
Shield Gas
Distributor 35-1273
< 1” (25mm)
35-1031
>
1” + (25mm) 35-1032
200A Stainless Steel (H35/N2)
Material
Thickness
(ga) (in) inch (PSI) (PSI) Volts
Cut Flow
Plasma
(H35)
Shield
(N
3/8 0.375 70 120 157 0.240 90 0.300 0.5 0.158 1/2 0.5 70 120 160 0.260 65 0.300 0.6 0.171 5/8 0.625 70 120 165 0.280 50 0.350 0.7 0.178 3/4 0.75 70 120 168 0.300 40 0.450 0.8 0.180 7/8 0.875 70 120 172 0.300 30 0.450 0.9 0.178
1 1 70 120 175 0.325 25 0.450 1.3 0.185 1 1/4 1.25 70 120 180 0. 300 20 0.175 1 1/2 1.5 70 120 182 0.300 15 0.180
2 2 70 120 185 0.325 10 0.195
2
)
35-1058
Arc
Voltage
Tip
Plasma Gas Distributor 35-1043
Torch
Working
Height
(in)
±0.005
Cartridge
Electrode
35-1020
35-1087
Art # A-07610
Travel
Speed
(ipm) (in) (sec) (in)
Initial
Piercing
Height*
Pierce
Delay
Ker f Width
@ Rec.
Speed
Edge Start Edge Start Edge Start
Material
Thickness
(mm)
10 12 15 20 25 32 38 50
Cut Flow
Plasma
(H35)
(Bar) (Bar) Volts
Shield
(N
2
)
Arc
Voltage
4.8 8.3 157 6.2 2190 7.6 0.5 4.1
4.8 8.3 159 6.5 1790 7.6 0.6 4.3
4.8 8.3 164 7.3 1380 8.5 0.7 4.5
4.8 8.3 169 7.8 940 11.4 0.8 4.6
4.8 8.3 175 8.3 650 11.4 1.2 4.7
4.8 8.3 180 8.3 500 4.5
4.8 8.3 182 8.3 380 4.6
4.8 8.3 185 8.3 260 4.9
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/mi
n)
Initial
Piercing
Height*
(m m) (sec) (mm)
Pierce
Delay
Ker f Width
@ Rec.
Speed
Edge Start Edge Start Edge Start
* Lock pierc e hei ght bet ween 0.5" to 1" to avoid torch hi t t i ng t he pi erc e m et al puddle.
**Requires F irm ware versi on 3. 2 or higher on power supply and 2.0 or higher on Gas Cont rol box.
Torch Data 8-14 Manual 0-4806 Rev. AF
Page 15
(
2
Stainless Steel 200A
N
Plasma / H2O Shield
2
Shield Cup
Shield Cap
Shield Gas
Distributor
Tip
Plasma Gas
Distributor
Electrode
Cartridge
This Graphic Is For Reference ONLY
Shield Cup
Material
Thickness
(ga) (in) inch (PSI) (Ball) Volts
7/8 0.875 110 5 180 0.250 50 0.300 0.7 0.141
1 1.000 110 5 185 0.300 40 0.350 1.0 0.151
Material
Thickness
BOLD TYPE
Requires CCM ver sion 3. 4 or later. R equires GC M v er sion 3. 2 or later. * Pre ssure of the water supply line should be regulated at 55 PS I / 3.4 Bar by customer pressure regulat o r .
Ohmic height sensing is not re c ommended with water shield. Water o n the plate in terf er es electricall y with t he
Note1:
ohmic sensing circuit.
Water source used f or shield must be demineralized.
Note2:
Shield
Cap
35-1039 35-1273 35-1064
1/2 0.500 90 5 170 0.160 90 0.300 0.4 0.117 5/8 0.625 90 5 173 0.200 75 0.300 0.5 0.128 3/4 0.750 110 5 175 0.250 60 0.300 0.6 0.132
1.25 1.250 110 5 189 0.350 30 0.163
1.5 1.500 110 5 202 0.350 20 0.175
1.75 1.750 110 5 205 0.400 15 0.180
(mm)
12 15 20
25
32
38
44
indicates maximum piercing parameters.
Shield Gas
Distributor
Cut Flows / Pressures
Plasma (N2)
Cut Flows / Pressures
Plasma (N
(Bar) (Ball) Volts
6.2 5 169 4.1 230 0 7 .6 0.4 2.9
6.2 5 173 5.0 195 0 7 .6 0.5 3.2
7.6 5 178 6.4 145 0 7 .6 0.6 3.4
7.6 5 185 7.6 100 0 8 .9 1.0 3.8
7.6 5 190 8.9 750 4.1
7.6 5 202 8.9 500 4.4
7.6 5 205 10.2 380 4.6
Tip
Shield
H
O)*
Shield
)
2
(H
O)*
Plasma Gas
Distributor
35-1046 35-1089 35-102035-1016
Arc
Voltage
Arc
Voltage
BOLD ITALIC
Electrode Cartridge
Torch
Working
Height
(in)
±0.005
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(ipm) (in) (sec) (in)
Travel
Speed
(mm/min) (mm) (sec) (mm)
indicates edge star ts only .
Initial
Piercing
Height
Initial
Piercing
Height
Art # A-07958
Pierce
Delay
Edge Start Edge Start Edge Start
Pierce
Delay
Edge Start
Edge Start
Edge Start
Kerf Width
Kerf Width
@ Rec.
Speed
@ Rec.
Speed
Torch Data 8-15 Manual 0-4806 Rev. AF
Page 16
Aluminum
55A
Air Plasma / Air Shield
Shield Cup
35-1016
Shield Cap
35-1034
Shield Gas Distributor
35-1272
Tip
35-1060
Plasma Gas Distributor
35-1041
Electrode
35-1078
Cartridge
35-1020
Art # A-04942
55A Aluminum (Air/Air)
Material
Thickness
(ga) (in) inch (PSI) (PSI) Volts
Cut Flow Pr essures
Plasma
(Air)
Shield
(Air)
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm) (in) (s ec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf Width
@ Rec.
Speed
23 0.031 70 50 100 0.100 600 0.150 0.0 0.066 16 0.064 70 50 105 0.100 400 0.200 0.0 0.070 10 0.135 70 50 115 0.150 140 0.200 0.0 0.084
3/16 0.188 70 50 120 0.150 100 0.200 0.0 0.084
1/4 0.250 70 50 122 0.150 50 0.200 0.1 0.089
Material
Thickness
(mm)
1 2 3 4 5 6
Cut Flow Pr essures
Plasma
(Air)
(Bar) (Bar) Volts
Shield
(Air)
Voltage
Arc
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min) (mm) (sec) (mm)
Initial
Piercing
Height
Pierce
Delay
4.8 3.4 101 2.5 13950 4.1 0.0 1.7
4.8 3.4 107 2.8 8790 5.1 0.0 1.9
4.8 3.4 113 3.5 5130 5.1 0.0 2.0
4.8 3.4 117 3.8 3130 5.1 0.0 2.1
4.8 3.4 120 3.8 2360 5.1 0.0 2.2
4.8 3.4 122 3.8 1550 5.1 0.1 2.2
Kerf Width
@ Rec.
Speed
Torch Data 8-16 Manual 0-4806 Rev. AF
Page 17
Aluminum
100A
Air Plasma / Air Shield
Shield Cup
35-1016
Shield Cap
35-1027
Shield
Gas Distributor
35-1272
Tip
35-1053
Plasma
Gas Distributor
35-1041
Electrode
35-1071
Cartridge
35-1020
Art # A-04863
100A Aluminum (Air/Air)
Material
Thickness
(ga) (in) inch (PSI) (PSI) Volts
Cut Flow Pressures
Plasma
(Air)
Shield
(Air)
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm)(in)(sec)(in)
Initial
Piercing
Height
Pierce
Delay
Ker f Width
@ Rec.
Spee d
16 0.064 85 42 154 0.130 500 0.200 0.0 0.103 10 0.135 85 42 157 0.130 260 0.200 0.0 0.106
3/16 0.188 85 42 156 0.130 120 0.325 0.1 0.100
1/4 0.250 85 42 158 0.140 100 0.325 0.2 0.104 3/8 0.375 85 42 162 0.140 75 0.325 0.2 0.107 1/2 0.500 85 42 168 0.140 45 0.325 0.3 0.109 5/8 0.625 85 42 175 0.140 35 0.325 0.4 0.112 3/4 0.750 85 42 180 0.180 35 0.350 1.0 0.121
Material
Thickness
(mm)
2 3 4 5 6
8 10 12 15 20
Cut Flow Pressures
Plasma
(Air)
(Bar) (Bar) Volts
Shield
(Air)
Voltage
Arc
Torch
Working
Height
(mm)
±0.1
5.9 2.9 155 3.3 11430 5.1 0.0 2.6
5.9 2.9 156 3.3 8050 5.1 0.0 2.7
5.9 2.9 157 3.3 5100 6.4 0.0 2.6
5.9 2.9 156 3.3 2980 8.3 0.1 2.6
5.9 2.9 158 3.5 2650 8.3 0.2 2.6
5.9 2.9 160 3.6 2210 8.3 0.2 2.7
5.9 2.9 163 3.6 1790 8.3 0.2 2.7
5.9 2.9 167 3.6 1310 8.3 0.3 2.8
5.9 2.9 173 3.6 960 8.3 0.4 2.8
5.9 2.9 181 4.9 890 9.9 1.0 3.1
Travel
Speed
(mm/min) (mm) (sec) (mm)
Initial
Piercing
Height
Pierce
Delay
Ker f Width
@ Rec.
Spee d
Torch Data 8-17 Manual 0-4806 Rev. AF
Page 18
Aluminum
100A
H35 Plasma / N
Shield Cup
35-1016
Material
Thickness
(ga) (in) inch (PSI) (PSI) Volts
3/8 0.375 120 50 150 0.188 60 0.350 0.1 0.100 1/2 0.500 120 50 156 0.188 40 0.350 0.4 0.110 5/8 0.625 120 50 160 0.188 30 0.350 0.5 0.113
Shield
2
Shield Cap
35-1034
Cut Flow Pressures
Plasma
(H35)
Shield
Gas Distributor
35-1272
100A Al um i num (H35/N
Shield
)
(N
2
Arc
Voltage
Tip
35-1062
Torch
Working
Height
(in)
±0.005
Plasma
Gas Distributor
35-1041
)
2
Travel
Speed
(ipm)(in)(sec)(in)
Electrode 35-1080
Initial
Piercing
Height
Cartridge
35-1020
Art # A-04938
Pierce
Delay
Ker f Width
@ Rec.
Speed
3/4 0.750 120 50 171 0.250 20 0.350 0.6 0.130
Material
Thickness
(mm)
10 12 15 20
Cut Flow Pressures
Plasma
(H35)
(PSI) (PSI) Volts
Shield
)
(N
2
Arc
Voltage
8.3 3.4 151 4.8 1450 8.9 0.1 2.6
8.3 3.4 155 4.8 1130 8.9 0.3 2.7
8.3 3.4 159 4.8 830 8.9 0.5 2.8
8.3 3.4 174 6.8 430 8.9 0.6 3.4
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/mi n) (mm) (sec) (mm)
Initial
Piercing
Height
Pierce
Delay
Ker f Width
@ Rec.
Speed
Torch Data 8-18 Manual 0-4806 Rev. AF
Page 19
Aluminum
100A
Plasma / H2O Shield
N
2
Shield Cup
35-1016
Shield Cap
35-1034
Shield
Gas Distributor
35-1272
Tip
35-1053
Plasma
Gas Distributor
35-1041
Electrode
35-1089
Cartridge
35-1020
Art # A-06788
100A Aluminum (N2/H2O)
Material
Thickness
(ga) (in) inch (PS I) Ball * Volts
Cut Flow Pressures
Plasma
(N
2
Shield
)
(H2O)
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm)(in)(sec)(in)
Initial
Piercing
Height
Pierce
Delay
Ker f Width
@ Rec.
Speed
10 0.135 100 5 148 0.125 170 0.200 0.0 0.072
3/16 0.188 100 5 158 0.125 80 0.250 0.3 0.080
1/4 0.250 100 5 158 0.125 60 0.250 0.3 0.085 3/8 0.375 100 5 161 0.125 50 0.250 0.3 0.086 1/2 0.500 100 5 170 0.130 35 0.300 0.6 0.091 5/8 0.625 100 5 180 0.140 20 0.300 0.8 0.120
Material
Thickness
(mm)
4 5 6
8 10 12 15
Cut Flow Pressures
Plasma
(N
2
(Bar) Ball * Volt s
Shield
)
(H2O)
Arc
Voltage
6.9 5 152 3.2 3350 5.6 0.1 1.9
6.9 5 158 3.2 1960 6.4 0.3 2.1
6.9 5 158 3.2 1640 6.4 0.3 2.1
6.9 5 160 3.2 1390 6.4 0.3 2.2
6.9 5 162 3.2 1210 6.5 0.3 2.2
6.9 5 168 3.3 970 7.3 0.5 2.3
6.9 5 177 3.5 610 7.6 0.7 2.8
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(mm/min) (mm) (sec) (mm)
Initial
Piercing
Height
Pierce
Delay
* Bal l set t i ng for shiel d water i s set us i ng a li ne pres s ure of 55 PS I / 3.8 Bar
NOTE: Ohmic height sensing is not recommended with water shield.
Water on the plate int erferes elec tric al l y wi t h t he ohmi c s ensing s ys tem.
Ker f Width
@ Rec.
Speed
Torch Data 8-19 Manual 0-4806 Rev. AF
Page 20
Aluminum
200A
Air Plasma / Air Shield
Shield
Retainer
35-1019
Shield Cup
35-1018
Shield
Cap
35-1030
Shield Gas
Distributor
35-1282
35-1055
200A Alumin u m Air/Ai r
Cut F l o w
Material
Thickness
Pressures
Plasma
(Air)
Shield
(Air)
Arc
Voltage
(ga) (in) inch (PSI) (PSI) Volts
3/16 0.1875 90 70 170 0.14 225 0.300 0.0 0.173
1/4
0.250
90 70 174 0.140 195 0.300 0.1 0.177 3/8 0.375 90 70 179 0.140 150 0.300 0.2 0.173 1/2 0.500 90 70 181 0.140 115 0.350 0.3 0.166 5/8 0.625 90 70 182 0.140 90 0.400 0.4 0.164 3/4 0.750 90 70 185 0.160 70 0.400 0.5 0.171 7/8 0.875 90 70 189 0.170 55 0.450 0.7 0.175
1 1.000 90 70 196 0.180 40 0.500 1.3 0.197 1 1/4 1.250 90 70 205 0. 200 25 0. 500 3. 0 0.185 1 1/2 1.500 90 70 210 0. 200 15 0.198 2 2.000
90 70 213 0.200 8 0.220
Tip
Plasma Gas
Distributor
35-1041
Torch
Working
Height
(in)
±0.005
Cartridge
35-1020
Art # A-07594
Pierce
Delay
Kerf
Width
@ Rec.
Speed
Tr avel
Speed
Electrode
35-1085
Initial
Piercing
Height
(ipm) (in) (sec) (in)
Edge S t art Edge S t art
Material
Thickness
(mm)
5 6
8 10 12 15 20 25 32 38 50
Cut F l o w
Pressures
Plasma
(Air)
Shield
(Air)
Voltage
(Bar) (Bar) Volts
Arc
Torch
Working
Height
(mm)
±0.1
Tr avel
Speed
Initial
Piercing
Height
Pierce
Delay
(mm/min) (mm) (sec) (mm)
6.2 4.8 171 3.6 5600 7.6 0 4.4
6.2 4.8 173 3.6 5120 7.6 0.1 4.5
6.2 4.8 177 3.6 4360 7.6 0.2 4.4
6.2 4.8 179 3.6 3680 7.8 0.2 4.4
6.2 4.8 181 3.6 3120 8.6 0.3 4.3
6.2 4.8 182 4.1 2460 9.8 0.4 4.2
6.2 4.8 186 4.5 1660 10.5 0.6 4.4
6.2 4.8 195 5.1 1060 12.5 1.2 4.6
6.2 4.8 205 5.1 630 12.7 2.9 4.7
6.2 4.8 210 5.1 390 5.0
6.2 4.8 213 5.1 210 5.6
Edge S t art Edge S t art
Kerf
Width
@ Rec.
Speed
Torch Data 8-20 Manual 0-4806 Rev. AF
Page 21
Aluminum
200A
H35 Plasma / N
Shield Cup
35-1016
Shield **
2
Shield Cap
Shield Gas
Distributor 35-1273
< 1” (25mm)
35-1031
>
1” + (25mm) 35-1032
Material
Thickness
(ga) (in) inch (PSI) (PSI) Volts
Cut Flow
Plasma
(H35)
1/2 0.5 70 100 155 0.300 150 0.350 0.2 0.163 5/8 0.625 70 100 160 0.300 110 0.350 0.3 0.169 3/4 0.75 70 100 166 0.300 70 0.400 0.4 0.177 7/8 0.875 70 100 171 0.350 55 0.450 0.5 0.192
1 1 70 100 177 0.350 40 0.196 1 1/4 1.25 70 100 181 0.350 32 0.180 1 1/2 1.5 70 100 188 0. 350 25 0. 190
2 2 70 100 190 0.350 15 0.195
Plasma Gas
Tip
35-1058
Distributor 35-1043
200A Alum i n um (H35/N
Torch
Working
Height
(in)
±0.005
Shield
(N
)
2
Arc
Voltage
Cartridge
Electrode
35-1020
35-1087
Art # A-07610
)
2
Travel
Speed
(ipm) (in) (s ec) (in)
Initial
Piercing
Height*
Pierce
Delay
Edge Start Edge Start Edge Start Edge Start
Kerf Width
@ Rec.
Speed
Material
Thickness
(mm)
12 15 20 25 32 38 50
Cut Flow
Plasma
(H35)
(Bar) (Ba r) Volts
Shield
(N
)
2
Voltage
Arc
Torch
Working
Height
(mm)
±0.1
4.8 6.9 155 7.6 3810 7.6 0.2 4.3
4.8 6.9 159 7.6 3070 8.9 0.3 4.3
4.8 6.9 167 8.0 1660 10.5 0.4 4.6
4.8 6.9 176 8.9 1060 5.0
4.8 6.9 181 8.9 810 4.6
4.8 6.9 188 8.9 640 4.8
4.8 6.9 190 8.9 400 4.9
Travel
Speed
(mm/min)
Initial
Piercing
Height*
(mm) (sec) (mm)
Pierce
Delay
Kerf Width
@ Rec.
Speed
Edge Start Edge Start Edge Start Edge Start
* Lock pierce height for first 0.5" to 1" of cutting to avoid torch hitting the pierce metal puddle.
Sli ght ly decreasi ng the shield gas pres sure mini mi z es dross on alumi num cut t ing
**Requires Firm ware versi on 3.2 or higher on power supply and 2.0 or higher on Gas Cont rol box .
Torch Data 8-21 Manual 0-4806 Rev. AF
Page 22
(
2
Aluminum 200A
Plasma / H2O Shield
N
2
Shield Cup
Shield Cap
Shield Gas
Distributor
Tip
Plasma Gas
Distributor
Electrode
Cartridge
Initial
Edge Start Edge Start Edge Start
Initial
Edge Start Edge Start Edge Start
Art # A-07958
Pierce
Delay
Pierce
Delay
Ker f Width
Ker f Width
This Graphic Is For Reference ONLY
Shield Cup
Material
Thickness
(ga) (in) inch (PSI) (Ball) Volts
7/8 0.875 110 5 178 0.300 60 0.350 0.8 0.152 1 1.000 110 5 188 0.350 40 0.400 0.9 0.165
1 1/ 4 1.25 0 110 5 197 0.350 30 0.400 1. 9 0.175
1 1/2 1. 500 110 5 198 0.350 20 0. 181 1 3/4 1. 750 110 5 198 0.350 18 0. 188
Material
Thickness
BOLD TYPE
Requires CCM version 3.4 or l ater. Requi r es GC M v er sion 3. 2 or later. * Pre ssure of the water supply line should be regulated at 55 P SI / 3.4 Bar by customer pressure regulat or .
Ohmic height sensing is not recommended with water shield. Water on the plat e interf eres electric a lly with t h e
Note1:
ohmic sensing circ ui t.
Water source used for shield must be demineralized.
Note2:
Shield
Cap
35-1039 35-1273 35-1064
1/2 0.500 70 5 156 0.250 110 0.300 0.3 0.133 5/8 0.625 70 5 165 0.250 100 0.300 0.4 0.140 3/4 0.750 110 5 170 0.250 70 0.300 0.6 0.138
2 2.000 110 5 198 0.350 15 0.196
(mm)
12 15 20 25
32
38 44 50
indicates max imum piercing par a meter s.
Shield Gas
Distributor
Cut Flows / Pressures
Plasma (N2)
Cut Flows / Pressures
Plasma (N
2
(Bar) (Ball) Volts
4.9 5 155 6.4 2800 7.6 0.3 3.3
4.9 5 163 6.4 2500 7.6 0.4 3.5
7.6 5 171 6.4 1700 7.6 0.6 4.0
7.6 5 187 8.0 1000 10.2 0.9 4.2
7.6 5 197 8.9 750 10.2 1.9 4.4
7.6 5 198 8.9 500 4.6
7.6 5 198 8.9 450 4.8
7.6 5 198 8.9 380 5.0
Tip
Shield
H
O)*
Shield
)
(H
O)*
Plasma Gas
Distributor
35-1046 35-1089 35-102035-1016
Arc
Voltage
Arc
Voltage
BOLD ITALIC
Electrode Cartridge
Torch
Working
Height
(in)
±0.005
Torch
Working
Height
(mm)
±0.1
Travel
Speed
(ipm) (in) (sec) (in)
Travel
Speed
(mm/min) (mm) (sec) (mm)
indicates edge star ts only.
Piercing
Height
Piercing
Height
@ Rec.
Speed
@ Rec.
Speed
Torch Data 8-22 Manual 0-4806 Rev AF
Page 23
TORCH REPLACEMENT PARTS
Returns
If a product must be returned for service, contact your authorized distributor. Materials returned without proper autho­rization will not be accepted.
Ordering Information
Order replacement parts by catalog number and complete description of the part or assembly. Also include the model and serial number of the machine or torch.
Refer to parts diagrams within the body of the manual for consumable parts and replacement O-Ring catalog num­bers.
Qty. Description Catalog Number
1 XT-301 Torch w/ 25' / 7.6 m Leads, w/ 100-Amp Mild Steel Consumables 2-7000
1 XT-301 Torch w/ 35' / 10.6 m Leads, w/ 100-Amp Mild Steel Consumables 2-7001
1 XT-301 Torch w/ 50' / 15.2 m Leads, w/ 100-Amp Mild Steel Consumables 2-7002
1 XT-301 Torch w/ 75' / 22.9 m Leads, w/ 100-Amp Mild Steel Consumables 2-7003
1 XT-301 Torch w/ 100' / 30.5 m Leads, w/ 100-Amp Mild Steel Consumables 2-7004
1 O-Ring Lubricant (Christo-Lube MCG-129) 9-4893
1 Water Shield Regulator 8-6118
1 Consumables Removal Tool 21-1088
1 Torch Cartridge (includes Consumables Removal Tool) 35-1020
1 Shield Cup (all applications except 200-A Mild Steel) 35-1016
Inner O-Ring (Cat. No. 8-0545) Location (Under Locking Ring)
O-Ring, Cat. No. 8-0544
O-Ring, Cat. No. 8-0540
Cartridge Assembly
Snap Ring
Art # A-04071
O-Rings
Cat. No. 9-9041
Cat. No. 8-0539
Cat. No. 8-3487
Cat. No. 8-0530
Torch Head
Coolant Tube Kit 9-9429
Art # A-07088
Torch Data 8-23 Manual 0-4806 Rev AF
Page 24
Qty. Description Catalog Number
1 XT-301 Torch Head Kit 35-1002
1 Torch Positioning Tube 9-4700
1 Torch Clamp Assembly 9-9336
1 Coolant Tube Kit 21-1086
1 Coolant Check Valve Kit N/A
1 Mounting Tube Hardware Kit (includes Mounting Tube O-ring) 9-4847
Torch Head
Coolant Tube Assembly
Torch Clamp
Coolant Return
Check Valve
and Connector
End Cap
O-Ring (included in Hardware Kit)
R
G
Positioning Tube
Torch Leads
Leads Clamp
Art # A-06980
To GCM-1000
Torch Data 8-24 Manual 0-4806 Rev AF
Page 25
Consumables Selection Chart
8-0545
(Behind Ring)
'O' Rings
8-0544
8-0540
35-1020
Cartridge
35-1069
35-1020
35-1020
35-107135-1053
35-1069
35-1020
35-1071
35-1020
35-1020
35-1078
35-1071
35-1020
35-1020
35-1089
35-1080
35-104135-127235-1025
Distributor
Plasma GasShield Gas
35-1051
Distributor
Shield CapShield Cup ElectrodeTip
35-1016
35-104135-127235-1027
35-104135-127235-1025
35-1051
35-1016
35-1016
35-104135-127235-1027
35-1053
35-1016
35-104135-127235-1034
35-104135-127235-1027
35-1053
35-1060
35-1016
35-1016
35-104135-127235-1034
35-1041
35-1062
35-1053
35-127235-1034
35-1016
35-1016
9-9414
Ohmic Sensor
Plasma/Shield GasAmps
Air Plasma / Air Shield
55A
XT-301™ Conventional Plasma Torch
Auto-Cut™ 55-100 Amps
Art # A-07806
Air Plasma / Air Shield
O2 Plasma / Air Shield
100A
Mild Steel
O2 Plasma / Air Shield
Air Plasma / Air Shield
Air Plasma / Air Shield
55A
Stainless Steel
Aluminum
N2 Plasma / H2O Shield
H35 Plasma / N2 Shield
100A
Torch Data 8-25 Manual 0-4806 Rev AF
Page 26
Consumables Selection Chart
8-0545
(Behind Ring)
8-0544
'O' Rings
8-0540
200A
35-1020
35-1085
ElectrodeTip Cartridge
Distributor
Plasma GasShield Gas
35-1056
Distributor
35-1020
35-1085
35-104135-128035-1028
35-104135-128235-103035-1018 35-108535-1055 35-102035-1019
35-1055
35-1020
35-108735-1058
35-1043
35-1273
Shield
Shield
Shield
XT-301™ Conventional Plasma Torch
9-9414
Ohmic Sensor
Plasma/Shield GasAmps
Auto-Cut™ 200 Amps
Cap
Cup
35-101835-1019
Retainer
O2 Plasma / Air Shield 35-104135-128135-1029
35-1032
35-1031
(≤ 1" (25mm)
(> 1" (25mm)
35-101835-1019
Air Plasma / Air Shield
200A
35-1016
Air Plasma / Air Shield
H35 Plasma / N2 Shield
200A
Art # A-07823
Mild Steel
Stainless Steel
Aluminum
Torch Data 8-26 Manual 0-4806 Rev AF
Page 27
PATENT INFORMATION
XTTM-301 Plasma Cutting Torch Patents
The following parts are covered under U.S. and Foreign Patents as follows:
Catalog # Description Patent(s)
35-1020 Cartridge US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1022 Cartridge US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1068 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566; D517577 Other Pat(s) Pending 35-1069 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566; D517576 Other Pat(s) Pending 35-1070 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566; D517576 Other Pat(s) Pending 35-1071 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566; D517576 Other Pat(s) Pending 35-1072 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566; D517576 Other Pat(s) Pending 35-1077 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566 Other Pat(s) Pending 35-1078 Electrode US Pat No(s) 6946616; 6919526; D505963; 6989505; 6998566 Other Pat(s) Pending 35-1079 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566 Other Pat(s) Pending 35-1080 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566; D517577 Other Pat(s) Pending 35-1085 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566 Other Pat(s) Pending 35-1086 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566; D517576 Other Pat(s) Pending 35-1087 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566; D517577 Other Pat(s) Pending 35-1088 Electrode US Pat No(s) 6946616; 6919526; 6989505; 6998566; D517576 Other Pat(s) Pending 35-1040 Plasma Gas Distributor US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1041 Plasma Gas Distributor US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1043 Plasma Gas Distributor US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1044 Plasma Gas Distributor US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1046 Plasma Gas Distributor US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1024 Shield Cap US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1025 Shield Cap US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1026 Shield Cap US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1027 Shield Cap US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1034 Shield Cap US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1028 Shield Cap US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1029 Shield Cap US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1030 Shield Cap US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1031 Shield Cap US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1032 Shield Cap US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1033 Shield Cap US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1035 Shield Cap US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1036 Shield Cap US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1037 Shield Cap US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1039 Shield Cap US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1275 Shield Cap US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1016 Shield Cup US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1018 Shield Cup US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1082 Shield Gas Distributor US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1272 Shield Gas Distributor US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1273 Shield Gas Distributor US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1274 Shield Gas Distributor US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1280 Shield Gas Distributor US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1281 Shield Gas Distributor US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1282 Shield Gas Distributor US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1283 Shield Gas Distributor US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1019 Shield Retainer US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1021 Shield Retainer US Pat No(s) 6946616; 6919526; 6989505 Other Pat(s) Pending 35-1050 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600; D519135; D524,336 Other
Pat(s) Pending
35-1051 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600; D519135; D524,336 Other
Pat(s)Pending
35-1052 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600; D519135; D524,336 Other
Pat(s) Pending
Torch Data 8-27 Manual 0-4806 Rev AF
Page 28
TM
-301 Plasma Cutting Torch Patents
XT
The following parts are covered under U.S. and Foreign Patents as follows:
Catalog # Description Patent(s)
35-1053 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600; D519135; D524,336 Other
Pat(s)Pending
35-1054 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600; D519135; D524,336 Other
Pat(s) Pending 35-1055 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600 Other Pat(s) Pending 35-1056 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600 Other Pat(s) Pending 35-1057 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600 Other Pat(s) Pending 35-1058 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600; D519135; D524,336 Other
Pat(s)Pending 35-1060 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600; Other
Pat(s) Pending 35-1061 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600; D519135; D524,336 Other
Pat(s) Pending 35-1062 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600; D519135; D524,336 Other
Pat(s)Pending 35-1064 Tip US Pat No(s) 6946616; 6919526; 6989505; 7005600 Other Pat(s) Pending 35-1001 Torch Head US Pat No(s) 6946616; 6919526; 6852944; 6989505; 7071443 Other Pat(s) Pending
The following parts are licensed under U.S. Patent No. 5,120,930 and 5,132,512:
Catalog # Description
35-1027 Shield Cap 35-1028 Shield Cap 35-1029 Shield Cap 35-1030 Shield Cap 35-1032 Shield Cap
NOTE
This manual may refer to some or all of the parts listed.
Torch Data 8-28 Manual 0-4806 Rev AF
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