8.0 TORCH OPERATION
Torch Parts Selection
The application will determine which torch parts must be used. Refer to the cut charts for the proper torch parts to
install for a selected application.
CAUTION
Do not interchange parts. Make sure all torch parts correspond with the plasma and shield
gases in use for the application.
Pre-Setting Power Supply Controls
Set the Power Supply controls prior to operating the system as described in the power supply Operating Manual.
Refer to the cutting charts for the proper cutting parameters for the application.
Recommended Cutting Speeds
Cutting speed depends on material and thickness. The following factors may affect system performance:
• Torch parts wear; gas quality and mass flow / pressure; operator experience; torch standoff height; proper
work cable connection; alloy content of material; cutting table capabilities & accuracy.
NOTE
This information represents realistic expectations using recommended practices and wellmaintained systems. Actual speeds may vary from those shown in the charts depending on
the alloy content of the selected material. Voltage ratings may vary depending on the CNC,
cutting table, or height controller.
For complete cutting speed chart data refer to the following pages.
Consumables Notes
Always assemble the consumable parts properly. Improper assembly may damage the parts or the torch head.
Ensure that parts are seated together correctly.
Always check the shield gas distributor for charring when changing parts. Do not use the distributor if it is charred.
Replace the shield gas distributor regularly to ensure proper performance.
Operational Notes
Always purge the torch after changing consumables or if the power supply has been shut off. The power supply's
built-in purge function may not be enough to properly purge the torch. Manually flow gas with the 'Test Cut Flow' and
'Test Pre-Flow' functions to help remove any remaining coolant from the lines.
Slightly increasing the preflow pressure may increase piercing ability on thicker materials. However, increasing the
preflow pressure too much may affect plasma starting reliability (misfiring).
Decreasing preflow pressure may improve piloting. Preflow pressure can be reduced without affecting cut performance as long as the pilot arc still transfers to the plate well. Decreasing preflow pressure too much will affect the
ability to transfer the arc to the plate and cause damage to the tip.
Notes on Chart Measurements
Pressure measurements in the charts are in psi(g), not psi(a). 0 psi(g) = 14.7 psi(a) (1 atmosphere).
Ball settings are at the center of the gauge ball.
Manual 0-4829 Rev AN 8-3 TORCH DATA for Ultra-Cut
Ohmic Sensing
Ohmic sensing is not recommended with water shield. Water on the plate interferes electrically with the ohmic
sensing circuit.
Direction of Cut
The plasma gas stream swirls as it leaves the torch to maintain a stable arc column. This swirl effect results in one
side of a cut being more square than the other. Viewed along the direction of travel, the right side of the cut is more
square than the left.
Left Side
Cut Angle
Right Side
Cut Angle
A-00512
Clockwise
S crap
Coun ter-
Clockwise
S crap
Workpiece
Art # A-04182
Side Characteristics Of Cut
To make a square - edged cut along an inside diameter of a circle, move the torch counterclockwise around the circle.
To keep the square edge along an outside diameter cut, move the torch in a clockwise direction.
Underwater Cutting
Cutting on a water table either underwater or with the water touching the plate or with a water muffler system is not
recommended. If a water table is used the water level must be a minimum of 4 inches / 100 mm from the bottom of the
plate. Failure to follow this recommendation could result in poor cut quality and short consumable parts life.
Bevel Cutting Definitions
Bevel Angle The angle between the center line of the torch and a line that is perpendicular to the workpiece.
If the torch is perpendicular to the workpiece, the Bevel Angle is zero. The maximum Bevel
Angle is 45°.
Nominal Thickness The vertical thickness of the workpiece.
Effective Thickness The length of the cut edge, or the distance the arc travels through the material while cutting.
Effective Thickness is equal to the nominal thickness divided by the cosine of the bevel
angle. Effective Thicknesses are listed in the cut chart.
Clearance The vertical distance from the lowest point of the torch to the surface of the workpiece.
Effective Cut Height The linear distance from the center of the torch outlet to the workpiece surface along the
torch center-line. A range of Effective Cut Height distances are listed in the cut chart. The
smallest number is for a straight cut (bevel angle = 0°). The largest number is for a 45° bevel
cut with a clearance of 2 mm (0.125 in).
Arc Voltage The Arc Voltage setting is dependent on the Bevel Angle and the setup of the cutting system.
The Arc Voltage setting on one system may be different from a second system even if the
workpiece is the same thickness. The arc voltages for bevel cutting are not supplied in the
bevel cut charts.
TORCH DATA for Ultra-Cut 8-4 Manual 0-4829 Rev AN
Clear ance
To r ch
Center -line
0°
Bevel Angle
Effective Cut
Height
Nominal
Thickness
Work Piece
Effective
Thickness
Ar t # A-08568
Manual 0-4829 Rev AN 8-5 TORCH DATA for Ultra-Cut
TORCH DATA for Ultra-Cut 8-6 Manual 0-4829 Rev AN
Insert "Up To 100 Amp
Standard Cutting" Tab.
Discard this sheet.
Manual 0-4829 Rev AN 8-7 TORCH DATA for Ultra-Cut
TAB SHEET
This Page Intentionally Blank
TORCH DATA for Ultra-Cut 8-8 Manual 0-4829 Rev AN
8.01 Standard Cutting Up To 100 Amp
Mild Steel
30A
Plasma / O2 Shield
O
2
Shield Cup
Shield Cap
Shield Gas
Dis tr ibutor
Tip
This Ar t Is For Refer ence ONLY
Shield Cup Shield Cap
Mate ri al
Thickn es s
(ga) (in) inch (PSI) (Ball) (PSI) (Ball) (PSI) Volts
20 0.036 60 22 120 21 120 128 0.050 130 0.120 0.2 0.058
16 0.060 60 22 120 21 120 143 0.050 60 0.120 0.3 0.070
14 0.075 60 22 120 21 120 145 0.070 45 0.120 0.3 0.072
12 0.105 60 22 120 21 120 148 0.110 40 0.150 0.3 0.074
10 0.135 80 22 120 21 120 154 0.130 30 0.150 0.3 0.085
3/16 0.188 80 22 120 21 120 154 0.120 25 0.150 0.4 0.075
Pre Flow
Pressure
(Air)
Shield Gas
Distributor
Cut Flow Rate s /
Pressures
2
Tip
) Shield (Air)
Plas ma Gas
Dis tr ibutor
Plasma Gas
Distributor
22-1040 22-1068 22-1020 22-1016 22-1024 22-1082 22-1050
Arc
Vol tag e
Torch
Working
Height
(in)
±0.005
Electr ode
Car tr idge
Ar t # A-07958_AB
Electrode Cartridge
Travel
Speed
(ipm ) (in) (s ec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf Width
@ Rec.
Speed Plas m a (O
Mate ri al
Thickn es s
(mm)
1
2
3
4
5
16A Arc Cur r e nt
Burn-through
may occur
for th ickn es s es
< 1/16" (0.063") / 1.6
mm.
BOLD TYPE
indicates maximum piercing parameters.
Pre Flow
Pressure
(Air)
(Bar) (Ball) (Bar) (Ball) (Bar) Volts
4.1 22 8.3 21 8.3 130 1.3 3050 3.0 0.2 1.5
4.1 22 8.3 21 8.3 145 1.9 1130 3.1 0.3 1.8
4.1 22 8.3 21 8.3 150 3.0 910 3.8 0.3 2.0
5.5 22 8.3 21 8.3 154 3.2 710 3.8 0.3 2.1
5.5 22 8.3 21 8.3 155 3.0 640 3.8 0.4 1.9
Pre Flow
Pressure
)
(N
2
(PSI) /
(Bar)
20 40 80 0.100 300 0.100
1.4 2.8 5.5 2.5 7600 2.5
Cut Flow Rate s /
Pressures Arc
Plas m a (O
Plas m a (N
(Ball)
20 70 148
) Shield (Air)
2
Cut Flow Rate s /
Pressures Arc
) Shield (N2)
2
(PSI) /
(Bar)
(Ball)
(PSI) /
BOLD ITALIC
Vol tag e
Marking
Vol tag e
(Bar)
Torch
Working
Height
(mm)
±0.1
Torch
Working
Height
Vol ts
in ±0.005 /
mm ±0. 1
indicates edge starts only.
( mm/mi n)
Travel
Speed
Travel
Speed
ipm /
mm/min
Initial
Piercing
Height
(mm ) (sec) (m m )
Initial
Tran s fer
Height
in ±0.005 /
mm ±0.1
Pierce
Delay
Pierce
Delay
(sec)
0
Kerf Width
@ Rec.
Speed
Mar ki ng
quality
degrades
as
thi ckn es s
decreases
Manual 0-4829 Rev AN 8-9 TORCH DATA for Ultra-Cut
Stainless Steel
30A
Air Plasma / Air Shield
Shield Cup
Shield Cap
Shield Gas
Dis tr ibutor
Tip
This Ar t Is For Refer ence ONLY
Shield Cup Shield Cap
Mate ri al
Thickn es s
(ga) (in) inch (PSI) (Ball) (PSI) (Ball) (PSI) Volts
26 0.019 60 64 120 20 120 87 0.020 350 0.040 0.0 0.029
24 0.025 60 64 120 20 120 85 0.020 320 0.040 0.0 0.028
22 0.031 60 64 120 20 120 80 0.020 310 0.040 0.0 0.034
20 0.038 60 64 120 20 120 75 0.020 300 0.060 0.1 0.025
18 0.050 60 64 120 20 120 78 0.020 150 0.080 0.2 0.032
16 0.063 60 64 120 20 120 76 0.020 110 0.080 0.2 0.030
Pre Flow
Pressure
(Air)
Shield Gas
Distributor
Cut Flow Rate s /
Pressures
Tip
Plas ma Gas
Dis tr ibutor
Plasma Gas
Distributor
22-1045 22-1077 22-1020 22-1016 22-1033 22-1274 22-1059
Arc
Vol tag e
Torch
Working
Height
(in)
±0.005
Electr ode
Car tr idge
Ar t # A-07958_AB
Electrode Cartridge
Travel
Speed
(ipm ) (in) (s ec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf Width
@ Rec.
Speed Plas m a (Air) Shield (Air)
Mate ri al
Thickn es s
(mm)
0.6
0.8
1.0
1.5
2
16A Arc Cur r e nt
Burn-through
may occur
for th ickn es s es
< 1/16" (0.063") / 1.6
mm.
BOLD TYPE
indicates maximum piercing parameters.
Pre Flow
Pressure
(Air)
(Bar) (Ball) (Bar) (Ball) (Bar) Volts
4.1 64.0 8.3 20.0 8.3 85.0 0.5 8300.0 1.0 0.0 0.7
4.1 64.0 8.3 20.0 8.3 80.0 0.5 7860.0 1.1 0.0 0.9
4.1 64.0 8.3 20.0 8.3 75.0 0.5 7190.0 1.6 0.1 0.7
4.1 64.0 8.3 20.0 8.3 77.0 0.5 3100.0 2.0 0.2 0.8
4.1 64.0 8.3 20.0 8.3 74.0 0.5 2600.0 2.0 0.2 0.7
Pre Flow
Pressure
)
(N
2
(PSI) /
(Bar)
20 40 80 0.100 300 0.100
1.4 2.8 5.5 2.5 7600 2.5
Cut Flow Rate s /
Pressures Arc
Marking
(Bar)
Vol tag e
Vol tag e
Vol ts
Plas m a (Air) Shield (Air)
Cut Flow Rate s /
Pressures Arc
Plas m a (N
(Ball)
20 70 93 0
) Shield (N2)
2
(PSI) /
(Bar)
(Ball)
(PSI) /
BOLD ITALIC
Torch
Working
Height
(mm)
±0.1
Torch
Working
Height
in ±0.005 /
mm ±0. 1
indicates edge starts only.
Travel
Speed
( mm/mi n)
Travel
Speed
ipm /
mm/min
Initial
Piercing
Height
(mm) (sec) (mm)
Initial
Tran s fer
Height
in ±0.005 /
mm ±0.1
Pierce
Delay
Pierce
Delay
(sec)
Kerf Width
@ Rec.
Speed
Mar ki ng
quality
degrades
as
thi ckn es s
decreases
TORCH DATA for Ultra-Cut 8-10 Manual 0-4829 Rev AN
Stainless Steel
30A
Plasma / H2O Shield
N
2
Shield Cup
Shield Cap
Shield Gas
Dis tr ibutor
Tip
This Ar t Is For Refer ence ONLY
)
2
Shield Gas
Distributor
Cut Flow Rate s /
Pressures
2
Tip
) Shield (H2O)
Shield Cup Shield Cap
Mate ri al
Thickn es s
(ga) (in) inch (PSI) (Ball) (PSI) (Ball) (PSI) Volts
26 0.019 90 75 120 4 55 91 0.020 600 0.040 0.0 0.047
24 0.025 90 64 120 4 55 97 0.020 440 0.040 0.0 0.045
22 0.031 90 50 120 4 55 95 0.020 420 0.040 0.0 0.045
20 0.038 90 60 120 5 55 105 0.020 300 0.050 0.1 0.044
18 0.050 90 60 120 5 55 78 0.030 250 0.050 0.1 0.035
16 0.063 90 60 120 5 55 85 0.050 205 0.060 0.2 0.044
Pre Flow
Pressure
(N
Plas ma Gas
Dis tr ibutor
Plasma Gas
Distributor
22-1045 22-1077 22-1020 22-1016 22-1033 22-1274 22-1059
Arc
Vol tag e
Torch
Working
Height
(in)
±0.005
Electr ode
Car tr idge
Ar t # A-07958_AB
Electrode Cartridge
Travel
Speed
(ipm ) (in) (s ec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf Width
@ Rec.
Speed Plas m a (N
Mate ri al
Thickn es s
(mm)
0.6
0.8
1.0
1.5
2.0
16A Arc Cur r e nt
Burn-through
may occur
for th ickn es s es
< 1/16" (0.063") / 1.6
mm.
BOLD TYPE
indicates maximum piercing parameters.
Pre Flow
Pressure
(N
)
2
(Bar) (Ball) (Bar) (Ball) (Bar) Volts
6.2 75 8.3 4 3.8 96 0.5 12110 1.0 0.0 1.2
6.2 64 8.3 4 3.8 96 0.5 10450 1.0 0.0 1.1
6.2 50 8.3 4 3.8 102 0.5 7470 1.3 0.1 1.1
6.2 60 8.3 5 3.8 83 1.0 5550 1.4 0.2 1.0
6.2 60 8.3 5 3.8 93 2.0 3820 1.8 0.3 1.4
Pre Flow
Pressure
(N
)
2
(PSI) /
(Bar)
20 40 80 0.100 300 0.100
1.4 2.8 5.5 2.5 7600 2.5
Cut Flow Rate s /
Pressures Arc
Plas m a (N
Plas m a (N
(Ball)
20 70 93
) Shield (H2O)
2
Cut Flow Rate s /
Pressures Arc
) Shield (N2)
2
(Ball)
(PSI) /
BOLD ITALIC
(PSI) /
(Bar)
Vol tag e
Marking
Vol tag e
(Bar)
Torch
Working
Height
(mm)
±0.1
Torch
Working
Height
Vol ts
in ±0.005 /
mm ±0. 1
indicates edge starts only.
Speed
( mm/mi n)
Speed
Travel
Travel
ipm /
mm/min
Initial
Piercing
Height
(mm) (sec) (mm)
Initial
Tran s fer
Height
in ±0.005 /
mm ±0.1
Pierce
Delay
Pierce
Delay
(sec)
0
Kerf Width
@ Rec.
Speed
Mar ki ng
quality
degrades
as
thi ckn es s
decreases
Manual 0-4829 Rev AN 8-11 TORCH DATA for Ultra-Cut
Aluminium
30A
Air Plasma / Air Shield
Shield Cup
Shield Cap
Shield Gas
Dis tr ibutor
Tip
This Ar t Is For Refer ence ONLY
)
2
Shield Gas
Distributor
Cut Flow Rate s /
Pressures
Cut Flow Rate s /
Pressures Arc
Plas m a (O
Plas m a (N
(Ball)
20 70 93 0
2
Cut Flow Rate s /
Pressures Arc
2
(PSI) /
(Bar)
Tip
) Shield (Air)
Marking
) Shield (N2)
(PSI) /
(Ball)
(Bar)
BOLD ITALIC
Shield Cup Shield Cap
Mate ri al
Thickn es s
(ga) (in) inch (PSI) (Ball) (PSI) (Ball) (PSI) Volts
25 0.025 60 60 120 15 120 86 0.020 500 0.040 0.0 0.029
21 0.037 60 60 120 15 120 86 0.020 240 0.060 0.1 0.046
18 0.052 60 60 120 15 120 84 0.020 230 0.100 0.2 0.034
16 0.064 60 60 120 15 120 80 0.020 220 0.100 0.2 0.036
Mate ri al
Thickn es s
(mm)
1
2
16A Arc Cur r e nt
Burn-through
may occur
for th ickn es s es
< 1/16" (0.063") / 1.6
mm.
BOLD TYPE
indicates maximum piercing parameters.
Pre Flow
Pressure
(Air)
Pre Flow
Pressure
(Air)
(Bar) (Ball) (Bar) (Ball) (Bar) Volts
4.1 60 8.3 15 8.3 86 0.5 6060 1.7 0.1 0.9
4.1 60 8.3 15 8.3 75 0.5 5280 2.5 0.2 0.9
Pre Flow
Pressure
(N
(PSI) /
(Bar)
20 40 80 0.100 300 0.100
1.4 2.8 5.5 2.5 7600 2.5
Plas ma Gas
Dis tr ibutor
Plasma Gas
Distributor
22-1045 22-1077 22-1020 22-1016 22-1033 22-1274 22-1059
Arc
Vol tag e
Vol tag e
Vol tag e
Vol ts
Torch
Working
Height
(in)
±0.005
Torch
Working
Height
(mm)
±0.1
Torch
Working
Height
in ±0.005 /
mm ±0. 1
indicates edge starts only.
Electr ode
Car tr idge
Ar t # A-07958_AB
Electrode Cartridge
(sec)
Kerf Width
@ Rec.
Speed Plas m a (Air) Shield (Air)
Kerf Width
@ Rec.
Speed
Mar ki ng
quality
degrades
thi ckn es s
decreases
Travel
Speed
(ipm ) (in) (s ec) (in)
Travel
Speed
( mm/mi n)
Travel
Speed
ipm /
mm/min
Initial
Piercing
Height
Initial
Piercing
Height
(mm) (sec) (mm)
Initial
Tran s fer
Height
in ±0.005 /
mm ±0.1
Pierce
Delay
Pierce
Delay
Pierce
Delay
as
TORCH DATA for Ultra-Cut 8-12 Manual 0-4829 Rev AN
Aluminium
30A
N
Plasma / H2O Shield
2
Shield Cup
Shield Cap
Shield Gas
Dis tr ibutor
Tip
This Ar t Is For Refer ence ONLY
Shield Cup Shield Cap
Mate ri al
Thickn es s
(ga) (in) inch (PSI) (Ball) (PSI) (Ball) (PSI) Volts
25 0.025 96 55 120 4 55 103 0.03 230 0.08 0 0.034
21 0.037 96 55 120 4 55 103 0.03 220 0.08 0.1 0.045
18 0.052 96 55 120 4 55 103 0.03 150 0.08 0.2 0.031
16 0.064 96 55 120 4 55 103 0.03 110 0.08 0.2 0.036
Mate ri al
Thickn es s
(mm)
1
2
16A Arc Cur r e nt
Burn-through
may occur
for thickn es s es
< 1/16" (0.063") / 1.6
mm.
BOLD TYPE
indicates maximum piercing parameters.
Pre Flow
Pressure
(N
Pre Flow
Pressure
(N
(Bar) (Ball) (Bar) (Ball) (Bar) Volts
6.6 55 8.3 4 3.8 103 0.8 5310 2.0 0.1 1.1
6.6 55 8.3 4 3.8 103 0.8 1550 2.0 0.2 1.0
Pre Flow
Pressure
(N
(PSI) /
(Bar)
20 40 80 0.100 300 0.100
1.4 2.8 5.5 2.5 7600 2.5
Shield Gas
Distributor
Cut Flo w Rates /
Pressures
)
2
Plas m a (N
)
2
Plas m a (N
)
2
(Ball)
20 70 93
) Shield (H2O)
2
Cut Flo w Rates /
Pressures Arc
) Shield (H2O)
2
Cut Flo w Rates /
Pressures Arc
) Shield (N2)
2
(PSI) /
(Ball)
(Bar)
Tip
Marking
(PSI) /
(Bar)
BOLD ITALIC
Plas ma Gas
Dis tr ibutor
Plasma Gas
Distributor
22-1045 22-1077 22-1020 22-1016 22-1033 22-1274 22-1059
Arc
Vol tag e
Vol tag e
Vol tag e
Vo lt s
Torch
Working
Height
(in)
±0.005
Torch
Working
Height
(mm )
±0.1
Torch
Working
Height
in ±0.005 /
mm ±0. 1
indicates edge starts only.
Electr ode
Car tr idge
Ar t # A-07958_AB
Electrode Cartridge
(sec)
0
Kerf Width
@ Rec.
Speed Plas m a (N
Kerf Width
@ Rec.
Speed
Mar ki ng
quality
degrades
thi ckn es s
decreases
Travel
Speed
(ipm ) (in) (sec) (in)
Travel
Speed
( mm/mi n)
Travel
Speed
ipm /
mm/ min
Initial
Piercing
Height
Initial
Piercing
Height
(mm ) (sec) (m m )
Initial
Transfer
Height
in ±0.005 /
mm ±0. 1
Pierce
Delay
Pierce
Delay
Pierce
Delay
as
Manual 0-4829 Rev AN 8-13 TORCH DATA for Ultra-Cut
Mild Steel
50A
Plasma / Air Shield
O
2
Shield Cup
Shield Cap
Shield Gas
Dis tr ibutor
Tip
This Ar t Is For Refer ence ONLY
Shield Cup Shield Cap
Mate ri al
Thickn es s
(ga) (in) inch (PSI) (Ball) (PSI) (Ball) (PSI) Volts
14 0.075 70 28 120 20 120 130 0.060 280 0.100 0.0 0.040
12 0.105 70 28 120 20 120 130 0.060 270 0.100 0.0 0.052
10 0.135 70 28 120 20 120 126 0.040 160 0.100 0.4 0.044
3/16 0.188 70 28 120 40 120 130 0.060 100 0.110 0.4 0.054
1/4 0.250 70 28 120 40 120 132 0.060 90 0.110 0.4 0.062
Mate ri al
Thickn es s
(mm)
2
3
4
5
6
18A Arc Cur r e nt
Burn-through
may occur
for th ickn es s es
< 1/16" (0.063") / 1.6
mm.
BOLD TYPE
indicates maximum piercing parameters.
Pre Flow
Pressure
(Air)
Pre Flow
Pressure
(Air)
(Bar) (Ball) (Bar) (Ball) (Bar) Volts
4.8 28 8.3 20 8.3 130 1.5 7110 2.5 0.0 1.1
4.8 28 8.3 20 8.3 128 1.3 5640 2.5 0.2 1.2
4.8 28 8.3 20 8.3 128 1.2 3420 2.7 0.4 1.2
4.8 28 8.3 40 8.3 130 1.5 2500 2.8 0.4 1.4
4.8 28 8.3 40 8.3 132 1.5 2340 2.8 0.4 1.5
Pre Flow
Pressure
(N
(PSI) /
(Bar)
20 40 80 0.120 300 0.120
1.4 2.8 5.5 7600 7600 3.0
Shield Gas
Distributor
Cut Flow Rate s /
Pressures
) Shield (Air)
2
Cut Flow Rate s /
Pressures Arc
Plas m a (O
Plas m a (N
)
2
(Ball)
40 75 143
) Shield (Air)
2
Cut Flow Rate s /
Pressures Arc
) Shield (N2)
2
(PSI) /
(Ball)
(Bar)
Tip
Marking
(PSI) /
(Bar)
BOLD ITALIC
Plas ma Gas
Dis tr ibutor
Plasma Gas
Distributor
22-1041 22-1069 22-1020 22-1016 22-1025 22-1272 22-1051
Arc
Vol tag e
Vol tag e
Vol tag e
Vol ts
Torch
Working
Height
(in)
±0.005
Torch
Working
Height
(mm)
±0.1
Torch
Working
Height
in ±0.005 /
mm ±0. 1
indicates edge starts only.
Electr ode
Car tr idge
Ar t # A-07958_AB
Electrode Cartridge
Travel
Speed
(ipm ) (in) (s ec) (in)
Travel
Speed
( mm/mi n)
Travel
Speed
ipm /
mm/min
Initial
Piercing
Height
Initial
Piercing
Height
(mm ) (sec) (m m )
Initial
Tran s fer
Height
in ±0.005 /
mm ±0.1
Pierce
Delay
Pierce
Delay
Pierce
Delay
(sec)
0
Kerf Width
@ Rec.
Kerf Width
@ Rec.
Mar ki ng
degrades
thi ckn es s
decreases
Speed Plas m a (O
Speed
quality
as
TORCH DATA for Ultra-Cut 8-14 Manual 0-4829 Rev AN
Stainless Steel
50A
Air Plasma / Air Shield
Shield Cup
Shield Cap
Shield Gas
Dis tr ibutor
Tip
This Ar t Is For Refer ence ONLY
Shield Cup Shield Cap
Mate ri al
Thickn es s
(ga) (in) inch (PSI) (Ball) (PSI) (Ball) (PSI) Volts
14 0.078 100 62 120 75 120 109 0.060 180 0.120 0.0 0.044
12 0.109 100 62 120 75 120 114 0.060 130 0.150 0.0 0.049
10 0.141 100 62 120 75 120 118 0.060 120 0.180 0.1 0.050
3/16
Mate ri al
Thickn es s
0.188 100 62 120 75 120 124 0.080 70 0.200 0.3 0.059
Pre Flow
Pressure
(Air)
Pre Flow
Pressure
(Air)
Shield Gas
Distributor
Cut Flow Rate s /
Pressures
Cut Flow Rate s /
Pressures Arc
Plas m a (Air) Shield (Air)
Tip
Plas ma Gas
Dis tr ibutor
Plasma Gas
Distributor
22-1041 22-1078 22-1020 22-1016 22-1034 22-1274 22-1060
Arc
Vol tag e
Vol tag e
Torch
Working
Height
(in)
±0.005
Torch
Working
Height
Electr ode
Car tr idge
Ar t # A-07958_AB
Electrode Cartridge
Travel
Speed
(ipm ) (in) (s ec) (in)
Travel
Speed
Initial
Piercing
Height
Initial
Piercing
Height
Pierce
Delay
Pierce
Delay
Kerf Width
@ Rec.
Speed Plas m a (Air) Shield (Air)
Kerf Width
@ Rec.
Speed
(mm)
1.5
2.0
3.0
4
5
16A Arc Cur r e nt
Burn-through
may occur
for th ickn es s es
< 1/16" (0.063") / 1.6
mm.
BOLD TYPE
indicates maximum piercing parameters.
(Bar) (Ball) (Bar) (Ball) (Bar) Volts
6.9 62.0 8.3 75.0 8.3 106.0 1.5 5350.0 2.6 0.0 1.0
6.9 62.0 8.3 75.0 8.3 109.0 1.5 4540.0 3.1 0.0 1.1
6.9 62.0 8.3 75.0 8.3 115.0 1.5 3229.7 4.0 0.0 1.3
6.9 62.0 8.3 75.0 8.3 120.0 1.7 2600.0 4.8 0.2 1.4
6.9 62.0 8.3 75.0 8.3 125.0 2.1 1520.0 5.2 0.3 1.5
Marking
Pre Flow
Pressure
)
(N
2
(PSI) /
(Bar)
20 40 80 0.120 300 0.120
1.4 2.8 5.5 3.0 7600 3.0
Cut Flow Rate s /
Pressures Arc
(Bar)
Vol tag e
Vol ts
Plas m a (N
(Ball)
40 75 120 0
) Shield (N2)
2
(PSI) /
(Bar)
(Ball)
(PSI) /
BOLD ITALIC
(mm)
±0.1
Torch
Working
Height
in ±0.005 /
mm ±0. 1
indicates edge starts only.
( mm/mi n)
Travel
Speed
ipm /
mm/min
(mm ) (sec) (m m )
Initial
Tran s fer
Height
in ±0.005 /
mm ±0.1
Pierce
Delay
(sec)
Mar ki ng
quality
degrades
as
thi ckn es s
decreases
Manual 0-4829 Rev AN 8-15 TORCH DATA for Ultra-Cut
Stainless Steel
50A
Plasma / H2O Shield
N
2
Shield Cup
Shield Cap
Shield Gas
Dis tr ibutor
Tip
This Ar t Is For Refer ence ONLY
Shield Cup Shield Cap Shield Gas
Distributor
22-1016 22-1034 22-1274 22-1060
Mate ri al
Thickness
Pre Flow
Pressure
(N
)
2
(ga) (in) inch (PSI) Ball (PSI) Ball (PSI) Volts
ut Flow Rates /
Pressures
Plas m a (N
Tip Plasma Gas
Shield
)
2
(H
O)*
2
Plas ma Gas
Dis tr ibutor
Electr ode
Car tr idge
Ar t # A-07958_AB
Elec trode
Distributor
22-1041 22-1078 22-1020
Arc
Voltage
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm ) (in) (s ec) (in)
Initial
Piercing
Height
Pierce
Delay
Cartridge
Kerf Width
@ Rec.
Speed
14 0.078 60 62 120 4 55 117 0.110 170 0.200 0.2 0.043
12 0.109 60 62 120 4 55 119 0.110 150 0.200 0.2 0.047
Cut Flow Ra tes /
Pressures
Plas m a (N
Arc
Shield
)
2
(H
2
Voltage
O)*
Torch
Working
Height
(mm )
±0.1
Travel
Speed
( mm/mi n)
Initial
Piercing
Height
Pierce
Delay
(mm ) (s ec) (mm )
Kerf Width
@ Rec.
Speed
Mate ri al
Thickness
(mm)
2
3
Pre Flow
Pressure
(N
)
2
(Bar) Ball (Bar) Ball (Bar) Volts
4.1 62 8.3 4 3.8 117 2.8 4310 5.1 0.2 1.1
4.1 62 8.3 4 3.8 120 2.8 3660 5.1 0.2 1.2
Marking
16A Arc Cur r e nt
Burn-through
may occur
for thicknes s es
< 1/16" (0.063") / 1.6
mm.
BOLD TYPE
indicates maximum piercing parameters.
Pre Flow
Pressure
)
(N
2
(PSI) /
(Bar)
20 40 80 0.120 300 0.120
1.4 2.8 5.5 3.0 7600 3.0
Cut Flow Ra tes /
Pressures Arc
Plas m a (N
(PSI) /
(Ball)
(Bar)
) Shield (N2)
2
(PSI) /
(Ball)
(Bar)
Voltage
Vol ts
Torch
Working
Height
in ±0.005 /
mm ±0. 1
Travel
Speed
ipm /
mm/ mi n
Initial
Transfer
Height
in ±0.005 /
mm ±0. 1
40 75 120 0
Pierce
Delay
(sec)
Mar ki ng
quality
degrades
thi ckn es s
decreases
Requires CCM version 3.4 or later. Requires GCM version 3.2 or later
* Pressure of the water supply line should be regulated by customer pressure regulator.
Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the
Note1:
ohmic sensin
Water source used for shield must be demineralized.
Note2:
circuit.
as
TORCH DATA for Ultra-Cut 8-16 Manual 0-4829 Rev AN
Aluminium
50A
Air Plasma / Air Shield
Shield Cup
Shield Cap
Shield Gas
Dis tr ibutor
Tip
This Ar t Is For Refer ence ONLY
Shield Cup Shield Cap
Mate ri al
Thickn es s
(ga) (in) inch (PSI) (Ball) (PSI) (Ball) (PSI) Volts
16 0.064 100 60 120 75 120 124 0.100 140 0.200 0.0 0.060
12 0.097 100 60 120 75 120 125 0.105 90 0.200 0.0 0.067
11 0.120 100 60 120 75 120 129 0.110 60 0.200 0.0 0.068
3/16 0.188 100 60 120 75 120 133 0.120 40 0.200 0.2 0.074
Mate ri al
Thickn es s
Pre Flow
Pressure
(Air)
Pre Flow
Pressure
(Air)
Shield Gas
Distributor
Cut Flo w Rates /
Pressures
Cut Flo w Rates /
Pressures Arc
Plas m a (Air) Shield (Air)
Tip
Plas ma Gas
Dis tr ibutor
Plasma Gas
Distributor
22-1041 22-1078 22-1020 22-1016 22-1034 22-1274 22-1060
Arc
Vol tag e
Vol tag e
Torch
Working
Height
(in)
±0.005
Torch
Working
Height
Electr ode
Car tr idge
Ar t # A-07958_AB
Electrode Cartridge
Travel
Speed
(ipm ) (in) (sec) (in)
Travel
Speed
Initial
Piercing
Height
Initial
Piercing
Height
Pierce
Delay
Pierce
Delay
Kerf Width
@ Rec.
Speed Plas m a (Air) Shield (Air)
Kerf Width
@ Rec.
Speed
(mm)
2
3
4
5
16A Arc Cur r e nt
Burn-through
may occur
for thickn es s es
< 1/16" (0.063") / 1.6
mm.
BOLD TYPE
indicates maximum piercing parameters.
(Bar) (Ball) (Bar) (Ball) (Bar) Volts
6.9 60 8.3 75 8.3 124 2.6 2990 5.1 0.0 1.6
6.9 60 8.3 75 8.3 129 2.8 1520 5.1 0.0 1.7
6.9 60 8.3 75 8.3 131 2.9 1240 5.1 0.1 1.8
6.9 60 8.3 75 8.3 134 3.1 950 5.1 0.2 1.9
Marking
Pre Flow
Pressure
)
(N
2
(PSI) /
(Bar)
20 40 80 0.120 300 0.120
1.4 2.8 5.5 3.0 7600 3.0
Cut Flo w Rates /
Pressures Arc
(Bar)
Vol tag e
Vo lt s
Plas m a (N
(Ball)
40 75 120 0
) Shield (N2)
2
(PSI) /
(Ball)
(Bar)
(PSI) /
BOLD ITALIC
(mm )
±0.1
Torch
Working
Height
in ±0.005 /
mm ±0. 1
indicates edge starts only.
( mm/mi n)
Travel
Speed
ipm /
mm/ min
(mm ) (sec) (m m )
Initial
Transfer
Height
in ±0.005 /
mm ±0. 1
Pierce
Delay
(sec)
Mar ki ng
quality
degrades
as
thi ckn es s
decreases
Manual 0-4829 Rev AN 8-17 TORCH DATA for Ultra-Cut
Aluminum
50A
N
Plasma / H2O Shield
2
Shield Cup
Shield Cap
Shield Gas
Dis tr ibutor
This Ar t Is For Refer ence ONLY
Shield Cup Shield Cap Shield Gas
Distributor
Tip
Tip Plas m a Gas
Plas ma Gas
Dis tr ibutor
Distributor
Electr ode
Car tr idge
Ar t # A-07958_AB
Electrode Cartridge
22-1041 22-1078 22-1020 22-1016 22-1034 22-1274 22-1060
Mate ri al
Thickn es s
Pre Flow
Pres sure
)
(N
2
(ga) (in) inch (PSI) Ball (PSI) Ball (PSI) Volts
Cut Flo w Rates /
Pressures
Plas m a (N
Arc
Shield
)
2
(H
2
Vol tag e
O)*
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm ) (in) (s ec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf Width
@ Rec.
Speed
16 0.064 100 60 120 4 55 120 0.11 140 0.200 0.2 0.045
12 0.097 100 60 120 4 55 120 0.11 90 0.200 0.2 0.046
11 0.120 100 60 120 4 55 123 0.11 60 0.200 0.2 0.050
3/16 0.188 100 60 120 4 55 125 0.12 40 0.200 0.2 0.051
Cut Flo w Rates /
Pressures
Plas m a (N
Arc
Shield
)
2
(H
2
Vol tag e
O)*
Torch
Working
Height
(mm)
±0.1
Travel
Speed
( mm/mi n)
Initial
Piercing
Height
Pierce
Delay
Kerf Width
@ Rec.
Speed
(mm) (sec) (mm)
Mate ri al
Thickn es s
(mm)
2
3
4
5
Pre Flow
Pres sure
)
(N
2
(Bar) Ball (Bar) Ball (Bar) Volts
6.9 60 8.3 4 3.8 120 2.8 2990 5.1 0.2 1.2
6.9 60 8.3 4 3.8 123 2.8 1520 5.1 0.2 1.3
6.9 60 8.3 4 3.8 124 2.9 1240 5.1 0.2 1.3
6.9 60 8.3 4 3.8 125 3.1 950 5.1 0.2 1.3
Marking
16 A Arc Curre nt
Burn-through
may occur
for thickn es s es
< 1/16" (0.063") / 1.6
mm.
BOLD TYPE
indicates maximum piercing parameters.
Pre Flow
Pres sure
)
(N
2
(PSI) /
(Bar)
20 40 80 0.120 300 0.120
1.4 2.8 5.5 3.0 7600 3.0
Cut Flo w Rates /
Pressures Arc
Plas m a (N
(Ball)
) Shield (N2)
2
(PSI) /
(Bar)
(Ball)
(PSI) /
(Bar)
Vol tag e
Vol ts
Torch
Working
Height
in ±0.005 /
mm ±0. 1
Travel
Speed
ipm /
mm/min
Initial
Transfer
Height
in ±0.005 /
mm ±0. 1
40 75 120 0
Pierce
Delay
(sec)
Mark in g
quality
degrades
thickness
decreases
Requires CCM version 3.4 or later. Requires GCM version 3.2 or later
* Pressure of the water supply line should be regulated by customer pressure regulator.
Ohmic height sensing is not recomm ended with water shield. Water on the plate interferes electrically with the
Note1:
ohmic sensin
Water source used for shield mus t be demineralized.
Note2:
circuit.
as
TORCH DATA for Ultra-Cut 8-18 Manual 0-4829 Rev AN
Mild Steel
70A
O
Plasma / Air Shield
2
Shield Cup
22-1016
Shield Cap
22-1026
Shield
Gas Distributor
22-1272
Tip
22-1152
Plasma
Gas Distributor
22-1041
Cartridge
22-1020 Electrode
22-1170
Art # A-07663
70A Mild Steel XTL (O2/Air)
Mate ri al
Thickn es s
(ga) (in) inch (PSI) Ball (PSI) Ball (PSI) Volts
Pre Flow
Pressure
(Air)
Cut Flow Rate s / Pres s ures
Plas m a (O2) 5Shield (Air)
Arc
Vol tag e
Torch
Workin g
Height
(in)
±0.005
Travel
Speed
(ipm ) (in) (sec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf
Width
@ Rec.
Speed
16 0.060 46 35 120 41 120 138 0.070 300 0.100 0.1 0.073
14 0.075 46 35 120 41 120 138 0.070 300 0.100 0.1 0.072
12 0.105 46 55 120 60 120 142 0.080 270 0.120 0.2 0.078
10 0.135 46 55 120 60 120 142 0.080 180 0.150 0.2 0.071
3/16 0.188 46 55 120 60 120 148 0.100 130 0.200 0.4 0.077
1/4 0.250 46 55 120 60 120 148 0.100 100 0.200 0.5 0.083
Mate ri al
Thickn es s
(mm)
1.5
2
3
4
6
16A Arc Current
Burn-through
may occur
on thickness es
< 1/16" (0.063") /
1.6 mm.
Pre Flow
Pressure
(Air)
(Bar) Ball (Bar) Ball (Bar) Volts
Cut Flow Rate s / Pres s ures
Plas m a (O2)
Shield (Air)
Arc
Vol tag e
Torch
Workin g
Height
(mm)
±0.1
Travel
Speed
(mm/min) (mm) (sec) (mm)
Initial
Piercing
Height
Pierce
Delay
3.2 35 8.3 41 8.3 138 1.8 7620 2.5 0.1 1.9
3.2 35 8.3 41 8.3 138 1.8 7530 2.6 0.1 1.9
3.2 55 8.3 60 8.3 142 2.0 5860 3.4 0.2 1.9
3.2 55 8.3 60 8.3 145 2.3 4030 4.4 0.3 1.9
3.2 55 8.3 60 8.3 148 2.5 3190 5.1 0.4 2.0
3.2 55 8.3 60 8.3 148 2.5 2710 5.1 0.5
Marking (with 70A Mild Steel Parts)
Pre Flow
Pr e s s u r e
(
)
N
2
20 psi
1.4 bar
Cut Flow Rate s / Pres s ures
)
Pressure (
Shield
Plasma
Pressure (
N
2
Ball Press Ball Press
50
40 psi
2.8 bar
80
80 psi
5.5 bar
Arc
Vol tag e
)
N
2
Vol ts
155
Tor ch
Working
Height
in ±0.005 /
mm ±0.1
0.12
3
Travel
Speed
ipm /
mm/min
300
7600
Initial
Piercing
Height
in ±0.0 05 /
mm ±0.1
0.12
3
Pierce
Delay
sec
0
Kerf
Width
@ Rec.
Speed
2.1
Marking
quality
degrades
as
thic knes s
decreas es.
Manual 0-4829 Rev AN 8-19 TORCH DATA for Ultra-Cut
Stainless Steel
70A
Air Plasma / Air Shield
Shield Cup
Shield Cap
Shield Gas
Dis tr ibutor
Tip
This Ar t Is For Refer ence ONLY
Shield Cup Shield Cap
22-1016
Mate ri al
Thickn es s
(ga) (in) inch (PSI) (Ball) (PSI) (Ball) (PSI) Volts
10 0.141 84 41 120 94 120 138 0.080 120 0.140 0.3 0.075
3/16 0.188 84 41 120 87 120 144 0.080 100 0.140 0.4 0.082
1/4 0.250 84 41 120 72 120 148 0.130 55 0.180 0.5 0.085
3/8 0.375 84 41 120 72 120 152 0.140 40 0.200 0.6 0.083
1/2 0.500 84 53 120 60 120 160 0.140 25 0.280 0.8 0.080
Mate ri al
Thickn es s
22-1035 22-1274 22-1061 22-1041 22-1079 22-1020
Pre Flow
Pressure
(Air)
Pre Flow
Pressure
(Air)
Shield Gas
Distributor
Cut Flow Rate s /
Pressures
Cut Flow Rate s /
Pressures Arc
Plas m a (Air) Shield (Air)
Tip
Plas ma Gas
Dis tr ibutor
Plasma Gas
Distributor
Arc
Vol tag e
Vol tag e
Torch
Working
Height Plas m a (Air) Shield (Air)
(in)
±0.005
Torch
Working
Height
Electr ode
Car tr idge
Ar t # A-07958_AB
Electrode Cartridge
Travel
Speed
(ipm ) (in) (s ec) (in)
Travel
Speed
Initial
Piercing
Height
Initial
Piercing
Height
Pierce
Delay
Pierce
Delay
Kerf Width
Kerf Width
@ Rec.
Speed
@ Rec.
Speed
(mm)
3
4
5
6
8
10
12
16A Arc Cur r e nt
Burn-through
may occur
for th ickn es s es
< 1/16" (0.063") / 1.6
mm.
BOLD TYPE
indicates maximum piercing parameters.
(Bar) (Ball) (Bar) (Ball) (Bar) Volts
5.8 41 8.3 94 8.3 135 2.0 3300 3.6 0.3 1.8
5.8 41 8.3 94 8.3 140 2.0 2870 3.6 0.3 2.0
5.8 41 8.3 87 8.3 145 2.2 2380 3.7 0.4 2.1
5.8 41 8.3 72 8.3 148 2.3 1440 4.5 0.5 2.1
5.8 41 8.3 72 8.3 150 2.4 1200 4.8 0.6 2.1
5.8 41 8.3 72 8.3 153 3.6 960 5.4 0.6 2.1
5.8 53 8.3 60 8.3 158 3.6 720 6.7 0.8 2.1
Marking
Pre Flow
Pressure
(N
)
2
(PSI) /
(Bar)
20 40 80 0.120 300 0.120
1.4 2.8 5.5 3.0 7600 3.0
Cut Flow Rate s /
Pressures Arc
Plas m a (N
(Ball)
50 75
) Shield (N2)
2
(PSI) /
(Bar)
(Ball)
(PSI) /
(Bar)
Vol tag e
Vol ts
135 0
(mm)
±0.1
Torch
Working
Height
in ±0.005 /
mm ±0. 1
( mm/mi n)
Travel
Speed
ipm /
mm/min
(mm ) (sec) (m m )
Initial
Tran s fer
Height
in ±0.005 /
mm ±0.1
Pierce
Delay
(sec)
Mar ki ng
quality
degrades
as
thi ckn es s
decreases
TORCH DATA for Ultra-Cut 8-20 Manual 0-4829 Rev AN
Stainless Steel
70A
Plasma / H2O Shield
N
2
Shield Cup
Shield Cap
Shield Gas
Dis tr ibutor
Tip
This Ar t Is For Refer ence ONLY
)
2
Shield Gas
Distributor
Plas m a (N
Plas m a (N
(Ball)
Tip
Cut Flo w Rates /
Pressures
Shield
)
2
(H
2
Cut Flo w Rates /
Pressures Arc
Shield
)
2
(H
Cut Flo w Rates /
Pressures Arc
) Shield (N2)
2
(PSI) /
50 75
(Bar)
(Ball)
O)*
O)*
Marking
(PSI) /
(Bar)
Shield Cup Shield Cap
22-1016 22-1084 22-1020
Mate ri al
Thickn es s
(ga) (in) inch (PSI) (Ball) (PSI) (Ball) (PSI) Volts
10 0.141 45 55 90 5 55 146 0.100 120 0.250 0.3 0.075
3/16 0.188 45 55 90 5 55 150 0.100 90 0.250 0.4 0.086
1/4 0.250 45 55 90 5 55 159 0.150 50 0.250 0.5 0.095
3/8 0.375 45 55 90 5 55 168 0.150 35 0.250 0.7 0.103
Mate ri al
Thickn es s
(mm)
3
4
5
6
8
10
18A Arc Cur r e nt
Burn-through
may occur
for thickn es s es
< 1/16" (0.063") / 1.6
mm.
BOLD TYPE
22-1047 22-1274 22-1064
Pre Flow
Pressure
(Air)
Pre Flow
Pressure
(Air)
(Bar) (Ball) (Bar) (Ball) (Bar) Volts
3.1 55 6.2 5 3.8 142 2.5 3040 6.3 0.3 1.8
3.1 55 6.2 5 3.8 143 2.5 2780 6.3 0.3 2.0
3.1 55 6.2 5 3.8 151 2.5 2140 6.3 0.4 2.2
3.1 55 6.2 5 3.8 157 3.8 1495 6.3 0.5 2.3
3.1 55 6.2 5 3.8 164 3.8 1070 6.3 0.6 2.5
3.1 55 6.2 5 3.8 170 3.8 980 6.3 0.7 2.6
Pre Flow
Pressure
(N
(PSI) /
(Bar)
20 40 80 0.120 300 0.120
1.4 2.8 5.5 3.0 7600 3.0
indicates maximum piercing parameters.
Plas ma Gas
Dis tr ibutor
Plasma Gas
Distributor
22-1041
Arc
Vol tag e
Vol tag e
Vol tag e
Vo lt s
150 0
Torch
Working
Height Plasma (N
±0.005
Torch
Working
Height
(mm )
±0.1
Torch
Working
Height
in ±0.005 /
mm ±0. 1
(in)
Electr ode
Electrode Cartridge
Travel
Speed
(ipm ) (in) (sec) (in)
Travel
Speed
( mm/mi n)
Travel
Speed
ipm /
mm/ min
Car tr idge
Ar t # A-07958_AB
Initial
Piercing
Height
Initial
Piercing
Height
(mm ) (sec) (m m )
Initial
Transfer
Height
in ±0.005 /
mm ±0. 1
Pierce
Delay
Pierce
Delay
Pierce
Delay
(sec)
Kerf Width
@ Rec.
Speed
Kerf Width
@ Rec.
Speed
Mar ki ng
quality
degrades
thi ckn es s
decreases
as
Manual 0-4829 Rev AN 8-21 TORCH DATA for Ultra-Cut
Aluminium
70A
Air Plasma / Air Shield
Shield Cup
Shield Cap
Shield Gas
Dis tr ibutor
Tip
This Ar t Is For Refer ence ONLY
Shield Cup Shield Cap
Mate ri al
Thickn es s
(ga) (in) inch (PSI) (Ball) (PSI) (Ball) (PSI) Volts
14 0.079 84 42 120 70 120 153 0.060 300 0.140 0.0 0.058
12 0.097 84 42 120 70 120 160 0.080 200 0.140 0.1 0.062
3/16 0.188 84 42 120 70 120 162 0.120 100 0.140 0.1 0.072
1/4 0.250 84 42 120 70 120 166 0.140 70 0.180 0.2 0.073
3/8 0.375 84 42 120 70 120 168 0.140 60 0.180 0.3 0.078
Mate ri al
Thickn es s
Pre Flow
Pressure
(Air)
Pre Flow
Pressure
(Air)
Shield Gas
Distributor
Cut Flow Rate s /
Pressures
Cut Flow Rate s /
Pressures Arc
Plas m a (Air) Shield (Air)
Tip
Plas ma Gas
Dis tr ibutor
Plasma Gas
Distributor
22-1041 22-1079 22-1020 22-1016 22-1035 22-1274 22-1061
Arc
Vol tag e
Vol tag e
Torch
Working
Height
(in)
±0.005
Torch
Working
Height
Electr ode
Car tr idge
Ar t # A-07958_AB
Electrode Cartridge
Travel
Speed
(ipm ) (in) (s ec) (in)
Travel
Speed
Initial
Piercing
Height
Initial
Piercing
Height
Pierce
Delay
Pierce
Delay
Kerf Width
@ Rec.
Speed Plas m a (Air) Shield (Air)
Kerf Width
@ Rec.
Speed
(mm)
2
3
4
5
6
8
10
16A Arc Cur r e nt
Burn-through
may occur
for th ickn es s es
< 1/16" (0.063") / 1.6
mm.
BOLD TYPE
indicates maximum piercing parameters.
(Bar) (Ball) (Bar) (Ball) (Bar) Volts
5.8 42 8.3 70 8.3 153 1.5 7620 3.6 0.0 1.5
5.8 42 8.3 70 8.3 160 2.3 4490 3.6 0.1 1.6
5.8 42 8.3 70 8.3 161 2.7 3390 3.6 0.1 1.7
5.8 42 8.3 70 8.3 163 3.1 2430 3.7 0.1 1.8
5.8 42 8.3 70 8.3 165 3.4 1950 4.4 0.2 1.9
5.8 42 8.3 70 8.3 167 3.6 1650 4.6 0.3 2.0
5.8 42 8.3 70 8.3 168 3.6 1490 4.6 0.3 2.0
Marking
Pre Flow
Pressure
)
(N
2
(PSI) /
(Bar)
20 40 80 0.120 300 0.120
1.4 2.8 5.5 3.0 7600 3.0
Cut Flow Rate s /
Pressures Arc
Plas m a (N
(Ball)
50 75
) Shield (N2)
2
(PSI) /
(Bar)
(Ball)
Vol tag e
(PSI) /
(Bar)
BOLD ITALIC
Vol ts
135 0
(mm)
±0.1
Torch
Working
Height
in ±0.005 /
mm ±0. 1
indicates edge starts only.
( mm/mi n)
Travel
Speed
ipm /
mm/min
Tran s fer
Height
in ±0.005 /
mm ±0.1
(mm ) (sec) (m m )
Initial
Pierce
Delay
(sec)
Mar ki ng
quality
degrades
as
thi ckn es s
decreases
TORCH DATA for Ultra-Cut 8-22 Manual 0-4829 Rev AN
Aluminum
70A
N
Plasma / H2O Shield
2
Shield Cup
Shield Cap
Shield Gas
Dis tr ibutor
Tip
Plas ma Gas
Dis tr ibutor
Electr ode
Car tr idge
This Ar t Is For Refer ence ONLY
Shield Cup Shield Cap Shield Gas
Distribut or
Tip P l as m a Gas
Distributor
Electrode Cartridge
Ar t # A-07958_AB
22-1041 22-1084 22-1020 22-1016 22-1047 22-1274 22-1064
Mate ri al
Thicknes s
Pre Flow
Pressure
)
(N
2
(ga) (in) inch (PSI) Ball (PSI) Ball (PSI) Volts
Cut Flow Rates /
Pressures
Plasma (N
Arc
Shield
)
2
(H
2
Voltage
O)*
Torch
Working
Height
(in)
±0.005
Travel
Speed
(ipm ) (in) (s ec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf Width
@ Rec.
Speed
16 0.064 45 55 90 5 55 155 0.100 300 0.250 0 0.057
14 0.079 45 55 90 5 55 148 0.100 240 0.250 0 0.068
12 0.097 45 55 90 5 55 150 0.150 200 0.250 0.1 0.095
3/16 0.188 45 55 90 5 55 150 0.150 120 0.250 0.3 0.095
1/4 0.250 45 55 90 5 55 158 0.150 70 0.250 0.3 0.097
3/8 0.375 45 55 90 5 55 162 0.150 35 0.250 0.5 0.100
Cut Flow Rates /
Pressures
Plasma (N
Arc
Shield
)
2
(H
2
Voltage
O)*
Torch
Working
Height
(mm)
±0.1
Travel
Speed
( mm/mi n)
Initial
Piercing
Height
Pierce
Delay
Kerf Width
@ Rec.
Speed
(mm) (s ec) (mm )
Mate ri al
Thicknes s
(mm)
2
3
4
5
6
7
8
Pre Flow
Pressure
)
(N
2
(Bar) Ball (Bar) Ball (Bar) Volts
3.1 55 6.2 5 3.8 148 2.5 6100 6.3 0 1.7
3.1 55 6.2 5 3.8 150 3.8 4610 6.3 0.2 2.4
3.1 55 6.2 5 3.8 150 3.8 3730 6.3 0.3 2.4
3.1 55 6.2 5 3.8 151 3.8 2870 6.3 0.3 2.4
3.1 55 6.2 5 3.8 156 3.8 2060.3 6.3 0.3 2.5
3.1 55 6.2 5 3.8 160 3.8 1315 6.3 0.4 2.6
3.1 55 6.2 5 3.8 163 3.8 880 6.3 0.5 2.7
Marking
18A Arc Current
Burn-through
may occur
for thi cknes s es
< 1/16" (0.063") / 1.6
mm.
BOLD TYPE
indicates m aximum piercing parameters.
Pre Flow
Pressure
(N
)
2
(PSI) /
(Bar)
20 40 80 0.120 300 0.120
1.4 2.8 5.5 3.0 7600 3.0
Cut Flow Rates /
Pressures Arc
Plasma (N
(Ball)
) Shield (N2)
2
(PSI) /
(Bar)
(Ball)
50 75
(PSI) /
(Bar)
Voltage
Vol ts
Torch
Working
Height
in ±0.005 /
mm ±0.1
Travel
Speed
ipm /
mm/ min
Initial
Transfer
Height
in ±0.005 /
mm ±0.1
150 0
Pierce
Delay
(sec)
Marki ng
quality
degrades
thicknes s
decreases
Requires CCM version 3.4 or later. Requires GCM version 3.2 or later
* Pressure of the water supply line should be regulated by customer pressure regulator.
Ohmic height sensing is not recommended with water shield. Water on the plate interferes electrically with the
Note1 :
ohmic sensin
Water source used for shield must be demineralized.
Note2 :
circui t.
as
Manual 0-4829 Rev AN 8-23 TORCH DATA for Ultra-Cut
Mild Steel
85A
Air Plasma / Air Shield
Shield Cup
22-1016
Shield Cap
22-1027
Shield
Gas Distributor
22-1272
Tip
22-1153
Plasma
Gas Distributor
22-1041
Electrode
22-1071
Cartridge
22-1020
Art # A-06040
85A Mild Steel Air/Air
Mate ri al
Thickn es s
(ga) (in) inch (psi) Ball (psi) Ball (ps i) Volts
Pre Flow
Pr e s s u r e
(Air)
Cut Flo w Rates / Pres sures
Plas m a (Air) Shield (Air)
Arc
Vo lt ag e
Tor ch
Working
Height
(in)
±0.005
Travel
Speed
(ipm ) (in) (sec) (in)
Initial
Piercing
Height
Pierce
Delay
Width
@ Rec.
S
eed
10 0.135 74 55 120 80 120 160 0.070 240 0.200 0.0 0.062
3/16 0.188 74 55 120 80 120 161 0.090 174 0.200 0.1 0.065
1/4 0.250 74 55 120 80 120 164 0.090 140 0.200 0.2 0.065
3/8 0.375 74 55 120 80 120 175 0.170 75 0.250 0.3 0.085
1/2 0.500 74 55 120 80 120 169 0.120 64 0.300 0.3 0.081
5/8 0.625 74 55 120 80 120 178 0.140 30 0.350 0.8 0.095
3/4 0.750 74 55 120 80 120 186 0.150 25 NR NR 0.098
Mate ri al
Thickn es s
(mm)
4
5
6
8
10
12
15
20
Pre Flow
Pr e s s u r e
(Air)
(bar) Ball (bar) Ball (bar) Volts
Cut Flo w Rates / Pres sures
Plas m a (Air) Shield (Air)
Vo lt ag e
Arc
Tor ch
Working
Height
(mm)
±0.1
Travel
Speed
( mm/mi n)
5.1 55 8.3 80 8.3 160 2.0 5310 5.1 0.0 1.6
5.1 55 8.3 80 8.3 162 2.3 4240 5.1 0.1 1.7
5.1 55 8.3 80 8.3 163 2.3 3730 5.1 0.2 0.2
5.1 55 8.3 80 8.3 170 3.3 2700 5.7 0.3 1.9
5.1 55 8.3 80 8.3 174 4.1 1860 6.5 0.3 2.2
5.1 55 8.3 80 8.3 170 3.3 1690 7.3 0.3 2.1
5.1 55 8.3 80 8.3 176 3.4 1000 8.5 0.7 2.3
5.1 55 8.3 80 8.3 188 3.9 600 NR NR 2.5
Initial
Piercing
Height
(mm) (sec) (mm)
Pierce
Delay
Kerf
Width
@ Rec.
Speed
TORCH DATA for Ultra-Cut 8-24 Manual 0-4829 Rev AN
Mild Steel
100A
O
Plasma / Air Shield
2
Shield Cup
22-1016
Shield Cap
22-1027
Mat er ia l
Thic kn ess
(ga) (in) inch (PSI) Ball (PSI) Ball (PSI) Volts
10 0.135 40 55 120 80 120 138 0.070 280 0.200 0.2 0.065
3/16 0.188 40 55 120 80 120 140 0.090 190 0.200 0.2 0.070
1/4 0.250 40 55 120 80 120 141 0.100 150 0.200 0.3 0.078
3/8 0.375 40 55 120 80 120 143 0.110 95 0.250 0.4 0.085
1/2 0.500 40 55 120 80 120 147 0.120 64 0.300 0.6 0.097
5/8 0.625 40 55 120 80 120 148 0.120 50 0.350 0.8 0.100
3/4 0.750 40 55 120 80 120 157 0.150 25 0.125
Mat er ia l
Thic kn ess
Pr e Flo w
Pr e s s u r e
(Air)
Pr e Flo w
Pr e s s u r e
(Air)
Shield
Gas Distributor
22-1272
Cut Fl ow Rate s / Pre s s u r e s
) Shield (Air)
2
Cut Fl ow Rate s / Pre s s u r e s
Pla s ma (O
) Shield (Air)
2
22-1153
100A Mild Ste e l XTL O
Tip
Plasma
Gas Distributor
22-1041
/Air
2
Arc
Voltage
Arc
Voltage
Tor ch
Working
Height
±0.005
Tor ch
Working
Height
(in)
Electrode
22-1171
Travel
Speed Pla s ma (O
(ipm) (in) (sec) (in)
Travel
Speed
Pie r c i n g
Pie r c i n g
Cartridge
22-1020
Art # A-07666
Initial
Heig ht
Edge s tart Only
Initial
Heig ht
Pie r c e
Dela y
Pie r c e
Dela y
Kerf Width
@ Rec.
Speed
Kerf Width
@ Rec.
Speed
( mm)
4
5
6
8
10
12
15
20
15A Arc Curr e nt
Burn-through
may occur
for thicknesses
< 1/16" (0.063") / 1.6 mm.
(Bar) Ball (Bar) Ball (Bar) Volts
2.8 55 8.3 80 8.3 139 2.0 6120 5.1 0.2 1.7
2.8 55 8.3 80 8.3 140 2.3 4670 5.1 0.2 1.8
2.8 55 8.3 80 8.3 141 2.5 4030 5.1 0.3 1.9
2.8 55 8.3 80 8.3 142 2.7 3080 5.7 0.4 2.1
2.8 55 8.3 80 8.3 144 2.8 2300 6.5 0.4 2.2
2.8 55 8.3 80 8.3 146 3.0 1800 7.3 0.6 2.4
2.8 55 8.3 80 8.3 148 3.1 1370 8.5 0.7 2.5
2.8 55 8.3 80 8.3 157 3.8 640 3.2
Mark ing (w ith 100A M ild Ste e l Parts)
Pr e Flo w
Pr e s s u r e
)
(
N
2
20 psi
1.4 bar
Cut Fl ow Rate s / Pre s s u r e s
Pla s ma
Pr e s s u r e (
Ball Press Ball Press Volts
50
N
2
40 psi
2.8 bar
)
Shield
Pr e s s u r e (
100
N
80 psi
5.5 bar
2
)
Arc
Voltage
190
( mm)
±0.1
Tor ch
Working
Height
in ±0.005 /
mm ±0.1
0.12
3
( mm/mi n) ( mm) ( s ec ) ( mm)
Edge Start Only
Travel
Speed
ipm /
mm/ min
300
7600
Initial
Pie r c i n g
Heig ht
in ±0.005 /
mm ±0. 1
0.12
3
Pie r c e
Dela y
(sec)
0
Mar ki ng
quality
degrades
as
thickness
decreases
Manual 0-4829 Rev AN 8-25 TORCH DATA for Ultra-Cut
Stainless Steel
100A
H35 Plasma / N
Shield Cup
Shield
2
Shield Cap
Shield Gas
Dis tr ibutor
Tip
This Ar t Is For Refer ence ONLY
Shield Cup Shield Cap Shield Gas
Distributor
Mate ri a l
Thi cknes s
(ga) (in) inch (PSI) Ball (PSI) Ball (PSI) Volts
1/4 0.250 40 50 120 97 120 148 0.145 72 0.250 0.3 0.093
3/8 0.375 40 55 120 97 120 152 0.130 55 0.300 0.3 0.090
1/2 0.500 40 55 120 97 120 155 0.130 42 0.350 0.5 0.095
5/8 0.625 40 62 120 97 120 157 0.130 25 0.350 0.6 0.100
Pre Flow
Pressure
)
(N
2
Cut Flow Rate s /
Pressures
Plas m a
(H35)
Tip Plasma Gas
Arc
Shield (N
)
2
Vo lt ag e
Plas ma Gas
Dis tr ibutor
Distributor
22-1041 22-1080 22-1020 22-1016 22-1036 22-1274 22-1062
Torch
Working
Height
(in)
±0.005
Electr ode
Car tr idge
Ar t # A-07958_AB
Elec trode Cartridge
Travel
Speed
(ipm ) (in) (s ec) (in)
Initial
Piercing
Height
Pierce
Delay
Kerf Width
@ Rec.
Speed
Mate ri a l
Thi cknes s
(mm)
6
8
10
12
15
18 A Arc Curre nt
Burn-through
may occur
for thickn es s es
< 1/16" (0.063") / 1.6
mm.
BOLD TYPE
Requires CCM version 3.4 or later. Requires GCM version 3.2 or later
indicates m aximum piercing parameters.
Pre Flow
Pressure
)
(N
2
(Bar) Ball (Bar) Ball (Bar) Volts
2.8 50 8.3 97 8.3 148 3.7 1880 6.2 0.3 2.0
2.8 55 8.3 97 8.3 150 3.5 1600 7.0 0.3 2.0
2.8 55 8.3 97 8.3 152 3.3 1350 7.8 0.3 1.9
2.8 62 8.3 97 8.3 154 3.3 1140 8.6 0.5 1.9
2.8 62 8.3 97 8.3 156 3.3 750 8.9 0.7 1.9
Pre Flow
Pressure
)
(N
2
(PSI) /
(Bar)
20 40 80 0.120 300 0.120
1.4 2.8 5.5 3.0 7600 3.0
Cut Flow Rate s /
Pressures
Plas m a
(H35)
Cut Flow Rate s /
Plas m a (N
(PSI) /
(Ball)
50
Shield (N
Pressures Arc
) Shield (N2)
2
(Ball)
(Bar)
75
)
2
Marking
(PSI) /
(Bar)
Arc
Vo lt ag e
Vo lt ag e
Vol ts
125 0
Torch
Working
Height
(mm)
±0.1
Torch
Working
Height
in ±0.005 /
mm ±0. 1
Travel
Speed
( mm/mi n)
Travel
Speed
ipm /
mm/ min
Initial
Piercing
Height
(mm) (sec) (mm)
Initial
Tran s fer
Height
in ±0.005 /
mm ±0.1
Pierce
Delay
Pierce
Delay
(sec)
Kerf Width
@ Rec.
Speed
Mar ki ng
quality
degrades
thi ckn es s
decreases
as
TORCH DATA for Ultra-Cut 8-26 Manual 0-4829 Rev AN
Stainless Steel
100A
Plasma / H2O Shield
N
2
Shield Cup
Shield Cap
Shield Gas
Dis tr ibutor
Tip
This Ar t Is For Refer ence ONLY
Shield Cup Shield Cap
22-1016
Mate ri al
Thickn es s
(ga) (in) inch (PSI) (Ball) (PSI) (Ball) (PSI) Volts
3/16 0.188 45 60 90 7 55 148 0.100 140 0.300 0.1 0.091
1/4 0.250 45 60 90 7 55 158 0.100 95 0.300 0.1 0.091
3/8 0.375 45 60 90 7 55 168 0.150 65 0.350 0.2 0.100
1/2 0.500 45 60 90 7 55 168 0.150 50 0.350 0.4 0.102
Mate ri al
Thickn es s
(mm)
5
6
8
10
12
18A Arc Cur r e nt
Burn-through
may occur
for th ickn es s es
< 1/16" (0.063") / 1.6
mm.
BOLD TYPE
22-1036 22-1274 22-1053 22-1041 22-1089 22-1020
Pre Flow
Pressure
(Air)
Pre Flow
Pressure
(Air)
(Bar) (Ball) (Bar) (Ball) (Bar) Volts
3.1 60 6.2 7 3.8 149 2.5 3390 7.6 0.1 2.3
3.1 60 6.2 7 3.8 156 2.5 2665 7.6 0.1 2.3
3.1 60 6.2 7 3.8 163 3.8 2015 8.9 0.2 2.5
3.1 60 6.2 7 3.8 168 3.8 1595 8.9 0.3 2.6
3.1 60 6.2 7 3.8 168 3.8 1355 8.9 0.4 2.6
Pre Flow
Pressure
(N
(PSI) /
(Bar)
20 40 80 0.120 300 0.120
1.4 2.8 5.5 3.0 7600 3.0
indicates maximum piercing parameters.
Shield Gas
Distributor
Plas m a (N
Plas m a (N
)
2
(Ball)
50 75
Tip
Cut Flow Rate s /
Pressures
Shield
)
2
Cut Flow Rate s /
Pressures Arc
)
2
Cut Flow Rate s /
Pressures Arc
) Shield (N2)
2
(PSI) /
(Bar)
(H
Shield
(H
(Ball)
O)*
2
O)*
Marking
(PSI) /
(Bar)
Plas ma Gas
Dis tr ibutor
Plasma Gas
Distributor
Arc
Vol tag e
Vol tag e
Vol tag e
Vol ts
150 0
Torch
Working
Height Plas m a (N
(in)
±0.005
Torch
Working
Height
(mm)
±0.1
Torch
Working
Height
in ±0.005 /
mm ±0. 1
Electr ode
Electrode Cartridge
Travel
Speed
(ipm ) (in) (s ec) (in)
Travel
Speed
( mm/mi n)
Travel
Speed
ipm /
mm/min
Car tr idge
Ar t # A-07958_AB
Initial
Piercing
Height
Initial
Piercing
Height
(mm) (sec) (mm)
Initial
Tran s fer
Height
in ±0.005 /
mm ±0.1
Pierce
Delay
Pierce
Delay
Pierce
Delay
(sec)
Kerf Width
@ Rec.
Speed
Kerf Width
@ Rec.
Speed
Mar ki ng
quality
degrades
as
thi ckn es s
decreases
Manual 0-4829 Rev AN 8-27 TORCH DATA for Ultra-Cut
Aluminum
100A
H35 Plasma / N
Shield Cup
Shield
2
Shield Cap
Shield Gas
Dis tr ibutor
Plas ma Gas
Tip
This Ar t Is For Refer ence ONLY
Shield Cup Shield Cap Shield Gas
Distributor
Mate ri al
Thickn es s
(ga) (in) inch (PSI) Ball (PSI) Ball (PSI) Volts
3/8 0.375 40 67 120 62 120 152 0.154 60 0.350 0.2 0.105
1/2 0.500 40 67 120 62 120 158 0.150 50 0.350 0.2 0.110
5/8 0.625 40 67 120 62 120 160 0.150 35 0.350 0.5 0.110
Mate ri al
Thickn es s
(mm)
10
12
15
18 A Arc Curre nt
Burn-through
may occur
for thickn es s es
< 1/16" (0.063") / 1.6
mm.
BOLD TYPE
Requires CCM version 3.4 or later. Requires GCM version 3.2 or later
indicates maximum piercing parameters.
Pre Flow
Pres sure
)
(N
2
Pre Flow
Pres sure
)
(N
2
(Bar) Ball (Bar) Ball (Bar) Volts
2.8 67 8.3 62 8.3 153 3.9 1490 8.9 0.2 2.7
2.8 67 8.3 62 8.3 157 3.8 1330 8.9 0.2 2.8
2.8 67 8.3 62 8.3 159 3.8 990 8.9 0.5 2.8
Pre Flow
Pres sure
(N
)
2
(PSI) /
(Bar)
20 40 80 0.120 300 0.120
1.4 2.8 5.5 3.0 7600 3.0
Cut Flo w Rates /
Pressures
Plas m a
(H35)
Cut Flo w Rates /
Pressures
Plas m a
(H35)
Cut Flo w Rates /
Pressures
Plas m a (N
(PSI) /
(Ball)
(Bar)
50
Tip Plas m a Gas
Distributor
22-1041 22-1080 22-1020 22-1016 22-1036 22-1274 22-1062
Arc
Vol tag e
Shield (N
Shield (N
) Shield (N2)
2
(Ball)
75 125 0
)
2
)
2
Marking
(PSI) /
(Bar)
Arc
Vol tag e
Arc
Vol tag e
Vol ts
Dis tr ibutor
Torch
Working
Height
(in)
±0.005
Torch
Working
Height
(mm)
±0.1
Torch
Working
Height
in ±0.005 /
mm ±0. 1
Electr ode
Car tr idge
Ar t # A-07958_AB
Electrode Cartridge
Travel
Speed
(ipm ) (in) (s ec) (in)
Travel
Speed
( mm/mi n)
Travel
Speed
ipm /
mm/min
Initial
Piercing
Height
Initial
Piercing
Height
(mm) (sec) (mm)
Initial
Transfer
Height
in ±0.005 /
mm ±0. 1
Pierce
Delay
Pierce
Delay
Pierce
Delay
(sec)
Kerf Width
@ Rec.
Speed
Kerf Width
@ Rec.
Speed
Mark in g
quality
degrades
thickness
decreases
as
TORCH DATA for Ultra-Cut 8-28 Manual 0-4829 Rev AN
Aluminum
100A
Plasma / H2O Shield
N
2
Shield Cup
Shield Cap
Shield Gas
Dis tr ibutor
Tip
Plas ma Gas
Dis tr ibutor
Electr ode
Car tr idge
This Ar t Is For Refer ence ONLY
Shield Cup Shield Cap
22-1016 22-1089 22-1020
Mate ri al
Thickn es s
(ga) (in) inch (PSI) (Ball) (PSI) (Ball) (PSI) Volts
3/16 0.188 45 60 90 7 55 158 0.150 130 0.300 0.1 0.095
1/4 0.250 45 60 90 7 55 160 0.150 90 0.300 0.1 0.100
3/8 0.375 45 60 90 7 55 161 0.150 70 0.300 0.2 0.100
1/2 0.500 45 60 90 7 55 171 0.150 40 0.300 0.4 0.100
5/8 0.625 45 60 90 7 55 175 0.180 35 0.350 0.5 0.105
Mate ri al
Thickn es s
(mm)
5
6
8
10
12
15
18A Arc Cur r e nt
Burn-through
may occur
for thickn es s es
< 1/16" (0.063") / 1.6
mm.
BOLD TYPE
22-1036 22-1274 22-1053 22-1041
Pre Flow
Pressure
(Air)
Pre Flow
Pressure
(Air)
(Bar) (Ball) (Bar) (Ball) (Bar) Volts
3.1 60 6.2 7 3.8 158 3.8 3150 7.6 0.1 2.4
3.1 60 6.2 7 3.8 160 3.8 2510 7.6 0.1 2.5
3.1 60 6.2 7 3.8 161 3.8 2025 7.6 0.2 2.5
3.1 60 6.2 7 3.8 162 3.8 1665 7.6 0.3 2.5
3.1 60 6.2 7 3.8 169 3.8 1190 7.6 0.4 2.5
3.1 60 6.2 7 3.8 174 4.6 925 8.9 0.5 2.7
Pre Flow
Pressure
(N
(PSI) /
(Bar)
20 40 80 0.120 300 0.120
1.4 2.8 5.5 3.0 7600 3.0
indicates maximum piercing parameters.
Shield Gas
Distributor
Cut Flo w Rates /
Pressures
)
2
Cut Flo w Rates /
Pressures Arc
Plas m a (Air) Shield (Air)
Cut Flo w Rates /
Pressures Arc
)
2
Plas m a (N
(Ball)
50 75
) Shield (N2)
2
(PSI) /
(Bar)
Shield
(H
(Ball)
Tip
O)*
2
(PSI) /
(Bar)
Marking
Plasma Gas
Distributor
Arc
Vol tag e
Vol tag e
Vol tag e
Vo lt s
150 0
Torch
Working
Height Plasma (N
(in)
±0.005
Torch
Working
Height
(mm )
±0.1
Torch
Working
Height
in ±0.005 /
mm ±0. 1
Travel
Speed
(ipm ) (in) (sec) (in)
Travel
Speed
( mm/mi n)
Travel
Speed
ipm /
mm/ min
Ar t # A-07958_AB
Electrode Cartridge
Initial
Piercing
Height
Initial
Piercing
Height
(mm ) (sec) (m m )
Initial
Transfer
Height
in ±0.005 /
mm ±0. 1
Pierce
Delay
Pierce
Delay
Pierce
Delay
Kerf Width
Kerf Width
(sec)
decreases
@ Rec.
Speed
@ Rec.
Speed
Mar ki ng
quality
degrades
as
thi ckn es s
Manual 0-4829 Rev AN 8-29 TORCH DATA for Ultra-Cut