Tweco VAF4HD User Manual
I
42/115
50
60
Hz
Art # A-11753
.
VAF4HD
TRANSMIG
WIRE FEEDER
Operating Manual
Revision: AA Issue Date: March 26, 2013 Manual No.: 0-5269
Operating Features:
WE APPRECIATE YOUR BUSINESS!
Congratulations on your new Cigweld product. We are proud to
have you as our customer and will strive to provide you with the
best service and reliability in the industry. This product is backed
by our extensive warranty and world-wide service network. To locate your nearest distributor or accredited service provider call
+1300 654 674, or visit us on the web at www.cigweld.com.au
This Operating Manual has been designed to instruct you on the correct
use and operation of your CIGWELD product. Your satisfaction with this
product and its safe operation is our ultimate concern. Therefore please
take the time to read the entire manual, especially the Safety Precautions. They will help you to avoid potential hazards that may exist when
working with this product.
We have made every effort to provide you with accurate instructions,
drawings, and photographs of the product(s) while writing this manual.
However errors do occur and we apologize if there are any contained in
this manual.
Due to our constant effort to bring you the best products, we may make
an improvement that does not get reflected in the manual. If you are ever
in doubt about what you see or read in this manual with the product you
received, then check for a newer version of the manual on our website
or contact our customer support for assistance.
YOU ARE IN GOOD COMPANY!
The Brand of Choice for Contractors and Fabricators Worldwide.
CIGWELD is the Market Leading Brand of Arc Welding Products for
Victor Technologies International, Inc. We are a mainline supplier to
major welding industry sectors in the Asia Pacific and emerging global
markets including; Manufacturing, Construction, Mining, Automotive,
Engineering, Rural and DIY.
We distinguish ourselves from our competition through market-leading,
dependable products that have stood the test of time. We pride ourselves
on technical innovation, competitive prices, excellent delivery, superior
customer service and technical support, together with excellence in sales
and marketing expertise.
Above all, we are committed to develop technologically advanced products to achieve a safer working environment for industry operators.
!
WARNINGS
Read and understand this entire Manual and your employer’s safety practices before installing,
operating, or servicing the equipment.
While the information contained in this Manual represents the Manufacturer’s best judgement,
the Manufacturer assumes no liability for its use.
Operating Manual Number 0-5269 for:
Cigweld Transmig VAF4HD Wirefeeder Part Number W3000701
Published by:
CIGWELD Pty. Ltd
71 Gower Street
Preston, Victoria, Australia, 3072
+61 3 9474 7400, +61 3 9474 7391
www.cigweld.com.au
Copyright 2013 by
Victor Technologies International, Inc.
All rights reserved.
Reproduction of this work, in whole or in part, without written permission of the publisher is
prohibited.
The publisher does not assume and hereby disclaims any liability to any party for any loss
or damage caused by any error or omission in this Manual, whether such error results from
negligence, accident, or any other cause.
Publication Date: March 26, 2013
Revision Date:
Record the following information for Warranty purposes:
Where Purchased: ____________________________________
Purchase Date: ____________________________________
Equipment Serial #: ____________________________________
TABLE OF CONTENTS
SECTION 1: GENERAL INFORMATION ................................................................... 1-1
1.01 Arc Welding Hazards ....................................................................................... 1-1
1.02 Principal Safety Standards .............................................................................. 1-5
1.03 Symbol Chart .................................................................................................. 1-6
1.04 Declaration of Conformity ............................................................................... 1-7
SECTION 2: INTRODUCTION .............................................................................. 2-1
2.01 How to Use This Manual ................................................................................. 2-1
2.02 Equipment Identification ................................................................................. 2-1
2.03 Receipt of Equipment ...................................................................................... 2-1
2.04 Description ..................................................................................................... 2-2
2.05 User Responsibility ......................................................................................... 2-2
2.06 Transportation Methods .................................................................................. 2-2
2.07 Packaged Items .............................................................................................. 2-2
2.08 Specifications ................................................................................................. 2-3
2.09 Optional Accessories ...................................................................................... 2-3
SECTION 3: INSTALLATION, OPERATION AND SETUP ................................................ 3-1
3.01 Environment ................................................................................................... 3-1
3.02 Location .......................................................................................................... 3-1
3.03 Ventilation ....................................................................................................... 3-1
3.04 Mains Supply Voltage Requirements .............................................................. 3-1
3.05 Electromagnetic Compatibility ........................................................................ 3-1
3.06 Front Panel Controls, Indicators and Features ................................................ 3-3
3.07 Rear Panel Controls and Features ................................................................... 3-8
3.08 Advanced Features Mode ................................................................................ 3-9
3.09 Wirefeeder Configuration for Different Power Sources ................................. 3-14
3.10 Attaching the Tweco No. 4 MIG Torch ........................................................... 3-15
3.11 Installing Handle Assembly ........................................................................... 3-16
3.12 Installing Lifting Eye Kit (Optional) ............................................................... 3-17
3.13 Installing Tweco No. 5 Adaptor (Optional) .................................................... 3-18
3.14 Installing Wire Spool Cover (optional) .......................................................... 3-25
3.15 Installing Welding Wire Spool ....................................................................... 3-28
3.16 Wire Reel Brake ............................................................................................ 3-28
3.17 Inserting Wire into Feed Mechanism ........................................................... 3-29
3.18 Feed Roll Pressure Adjustment ..................................................................... 3-29
3.19 Installing and Changing the Feed Roll / Removing Inlet Guide & Euro Adaptor ....
3-30
3.20 Shielding Gas Regulator Operating Instructions ........................................... 3-31
3.21 Wire Feeder Set Up MIG (GMAW) Welding with Gas Shielded MIG Wire ...... 3-33
3.22 Wire Feeder Set Up MIG (GMAW) Welding with Gasless MIG Wire .............. 3-35
3.23 Prewelding Procedure ................................................................................... 3-38
3.24 Arc Signal Override (SIL_1 #2) ..................................................................... 3-38
3.25 Welding- 2T Operation .................................................................................. 3-39
3.26 Spot Operation .............................................................................................. 3-39
3.27 Welding- 4T Operation .................................................................................. 3-40
3.28 Stitch Operation ............................................................................................ 3-41
3.29 PTC Protection of Power Source Contactor Control Output .......................... 3-42
3.30 Ground Fault Operation ................................................................................. 3-42
3.31 Electronic Motor Protection .......................................................................... 3-42
TABLE OF CONTENTS
SECTION 4: SERVICE....................................................................................... 4-1
4.01 Cleaning The Unit ............................................................................................ 4-1
4.02 Cleaning The Feed Rolls .................................................................................. 4-1
4.03 System Maintenance ....................................................................................... 4-1
4.04 Troubleshooting Guide .................................................................................... 4-1
4.05 Error Codes and Remedies ............................................................................. 4-2
4.06 MIG (GMAW/FCAW) Basic Welding Technique ............................................... 4-4
4.07 MIG (GMAW/FCAW) Welding Troubleshooting ............................................... 4-7
SECTION 5: PARTS LIST ................................................................................... 5-1
5.01 Equipment Identification ................................................................................. 5-1
5.02 How To Use This Parts List ............................................................................. 5-1
5.03 Replacement Parts (without wirefeed plate) ................................................... 5-2
5.04 Replacement Parts- Wirefeed Plate ................................................................. 5-3
APPENDIX 1: CONNECTION DIAGRAM .................................................................. A-1
CIGWELD LIMITED WARRANTY ........................................................................ RC-1
TERMS OF WARRANTY – JANUARY 2013 ............................................................ RC-2
WARRANTY SCHEDULE – JANUARY 2013 ............................................................ RC-3
GLOBAL CUSTOMER SERVICE CONTACT INFORMATION ........................................... RC-5
TRANSMIG VAF4HD
!
SECTION 1: GENERAL INFORMATION
WARNING
PROTECT YOURSELF AND OTHERS FROM POSSIBLE SERIOUS INJURY OR DEATH. KEEP CHILDREN
AWAY. PACEMAKER WEARERS KEEP AWAY UNTIL CONSULTING YOUR DOCTOR. DO NOT LOSE THESE
INSTRUCTIONS. READ OPERATING/INSTRUCTION MANUAL BEFORE INSTALLING, OPERATING OR
SERVICING THIS EQUIPMENT.
Welding products and welding processes can cause serious injury or death, or damage to other equip
ment or property, if the operator does not strictly observe all safety rules and take precautionary actions.
Safe practices have developed from past experience in the use of welding and cutting. These practices
must be learned through study and training before using this equipment. Some of these practices apply
to equipment connected to power lines; other practices apply to engine driven equipment. Anyone not
having extensive training in welding and cutting practices should not attempt to weld.
Safe practices are outlined in the Australian Standard AS1674.2-2007 entitled: Safety in Welding and
Allied Processes Part 2: Electrical. This publication and other guides to what you should learn before
operating this equipment are listed at the end of these safety precautions. HAVE ALL INSTALLATION,
OPERATION, MAINTENANCE, AND REPAIR WORK PERFORMED ONLY BY QUALIFIED PEOPLE.
1.01 Arc Welding Hazards
6. Turn off all equipment when not in use. Disconnect
power to equipment if it will be left unattended or
out of service.
7. Use fully insulated electrode holders. Never dip
WARNING
ELECTRIC SHOCK can kill.
Touching live electrical parts can cause fatal
shocks or severe burns. The electrode and
work circuit is electrically live whenever the
output is on. The input power circuit and
machine internal circuits are also live when
power is on. In semiautomatic or automatic
wire welding, the wire, wire reel, drive roll
housing, and all metal parts touching the
welding wire are electrically live. Incorrectly
installed or improperly grounded equipment
is a hazard.
1. Do not touch live electrical parts.
holder in water to cool it or lay it down on the ground
or the work surface. Do not touch holders connected
to two welding machines at the same time or touch
other people with the holder or electrode.
8. Do not use worn, damaged, undersized, or poorly
spliced cables.
9. Do not wrap cables around your body.
10. Ground the workpiece to a good electrical (earth)
ground.
11. Do not touch electrode while in contact with the work
(ground) circuit.
12. Use only well-maintained equipment. Repair or
replace damaged parts at once.
-
2. Wear dry, hole-free insulating gloves and body
protection.
3. Insulate yourself from work and ground using dry
insulating mats or covers.
4. Disconnect input power or stop engine before installing or servicing this equipment. Lock input power
disconnect switch open, or remove line fuses so
power cannot be turned on accidentally.
5. Properly install and ground this equipment according to its Owner’s Manual and national, state, and
local codes.
Manual 0-5269 1-1 GENERAL INFORMATION
13. In confined spaces or damp locations, do not use a
welder with AC output unless it is equipped with a
voltage reducer. Use equipment with DC output.
14. Wear a safety harness to prevent falling if working
above floor level.
15. Keep all panels and covers securely in place.
TRANSMIG VAF4HD
2. Wear approved safety glasses. Side shields recommended.
WARNING
ARC RAYS can burn eyes and skin; NOISE
can damage hearing.
Arc rays from the welding process produce
intense heat and strong ultraviolet rays that
can burn eyes and skin. Noise from some
processes can damage hearing.
1. Use a Welding Helmet or Welding Faceshield fitted
with a proper shade of filter (see ANSI Z49.1 and
3. Use protective screens or barriers to protect others
from flash and glare; warn others not to watch the
arc.
4. Wear protective clothing made from durable, flameresistant material (wool and leather) and foot protection.
5. Use approved ear plugs or ear muffs if noise level
is high.
6. Never wear contact lenses while welding.
AS 1674 listed in Safety Standards) to protect your
face and eyes when welding or watching.
Recommended Protective Filters for Electric Welding
Description of Process
Manual Metal Arc Welding - covered
electrodes (MMAW)
Gas Metal Arc Welding (GMAW)
(MIG) other than Aluminium and
Stainless Steel
Gas Metal Arc Welding (GMAW)
(MIG) Aluminium and Stainless Steel
Gas Tungsten Arc Welding (GTAW)
(TIG)
Flux-cored Arc Welding (FCAW) -with
or without shielding gas.
Air - Arc Gouging Less than or equal to 400 12
Plasma - Arc Cutting
Plasma - Arc Spraying
Plasma - Arc Welding
Submerged - Arc Welding
Resistance Welding
Approximate Range of
Welding Current in Amps
Less than or equal to 100 8
100 to 200 10
200 to 300 11
300 to 400 12
Greater than 400 13
Less than or equal to 150 10
150 to 250 11
250 to 300 12
300 to 400 13
Greater than 400 14
Less than or equal to 250 12
250 to 350 13
Less than or equal to 100 10
100 to 200 11
200 to 250 12
250 to 350 13
Greater than 350 14
Less than or equal to 300 11
300 to 400 12
400 to 500 13
Greater than 500 14
50 to 100 10
100 to 400 12
400 to 800 14
—
Less than or equal to 20 8
20 to 100 10
100 to 400 12
400 to 800 14
—
—
Safety Spectacles or eye shield
Minimum Shade Number of
Filter(s)
15
2(5)
Refer to standard AS/NZS 1338.1:1992 for comprehensive information regarding the above table.
Table 1-1 Protective Filters
GENERAL INFORMATION 1-2 Manual 0-5269
TRANSMIG VAF4HD
4. Be alert that welding sparks and hot materials from
welding can easily go through small cracks and openings to adjacent areas.
WARNING
FUMES AND GASES can be hazardous to
your health.
Welding produces fumes and gases. Breath
ing these fumes and gases can be hazardous
to your health.
1. Keep your head out of the fumes. Do not breathe
the fumes.
2. If inside, ventilate the area and/or use exhaust at the
arc to remove welding fumes and gases.
3. If ventilation is poor, use an approved air-supplied
respirator.
4. Read the Material Safety Data Sheets (MSDSs) and
the manufacturer’s instruction for metals, consumables, coatings, and cleaners.
5. Work in a confined space only if it is well ventilated,
or while wearing an air-supplied respirator. Shielding gases used for welding can displace air causing
injury or death. Be sure the breathing air is safe.
5. Watch for fire, and keep a fire extinguisher nearby.
6. Be aware that welding on a ceiling, floor, bulkhead, or
partition can cause fire on the hidden side.
7. Do not weld on closed containers such as tanks or
drums.
8. Connect work cable to the work as close to the welding area as practical to prevent welding current from
travelling long, possibly unknown paths and causing
electric shock and fire hazards.
9. Do not use welder to thaw frozen pipes.
10. Remove stick electrode from holder or cut off welding
wire at contact tip when not in use.
WARNING
FLYING SPARKS AND HOT METAL can cause
injury.
Chipping and grinding cause flying metal. As
welds cool, they can throw off slag.
6. Do not weld in locations near degreasing, cleaning,
or spraying operations. The heat and rays of the
arc can react with vapours to form highly toxic and
irritating gases.
7. Do not weld on coated metals, such as galvanized,
lead, or cadmium plated steel, unless the coating is
removed from the weld area, the area is well ventilated, and if necessary, while wearing an air-supplied
respirator. The coatings and any metals containing
these elements can give off toxic fumes if welded.
WARNING
WELDING can cause fire or explosion.
Sparks and spatter fly off from the welding
arc. The flying sparks and hot metal, weld
spatter, hot workpiece, and hot equipment
can cause fires and burns. Accidental con
tact of electrode or welding wire to metal objects can cause sparks, overheating, or fire.
1. Wear approved face shield or safety goggles. Side
shields recommended.
2. Wear proper body protection to protect skin.
WARNING
CYLINDERS can explode if damaged.
Shielding gas cylinders contain gas under
high pressure. If damaged, a cylinder can
explode. Since gas cylinders are normally
part of the welding process, be sure to treat
them carefully.
1. Protect compressed gas cylinders from excessive
heat, mechanical shocks, and arcs.
2. Install and secure cylinders in an upright position by
chaining them to a stationary support or equipment
cylinder rack to prevent falling or tipping.
3. Keep cylinders away from any welding or other electrical circuits.
1. Protect yourself and others from flying sparks and
hot metal.
2. Do not weld where flying sparks can strike flammable
material.
3. Remove all flammables within 10M of the welding
arc. If this is not possible, tightly cover them with
approved covers.
Manual 0-5269 1-3 GENERAL INFORMATION
4. Never allow a welding electrode to touch any cylinder.
5. Use only correct shielding gas cylinders, regulators,
hoses, and fittings designed for the specific application;
maintain them and associated parts in good condition.
6. Turn face away from valve outlet when opening
cylinder valve.
TRANSMIG VAF4HD
!
7. Keep protective cap in place over valve except when
cylinder is in use or connected for use.
8. Read and follow instructions on compressed
gas cylinders, associated equipment, and CGA
publication P-1 listed in Safety Standards.
WARNING
MOVING PARTS can cause injury.
Moving parts, such as fans, rotors, and belts can cut
fingers and hands and catch loose clothing.
1. Keep all doors, panels, covers, and guards closed
and securely in place.
2. Stop engine before installing or connecting unit.
3. Have only qualified people remove guards or covers
for maintenance and troubleshooting as necessary.
4. To prevent accidental starting during servicing,
disconnect negative (-) battery cable from battery.
5. Keep hands, hair, loose clothing, and tools away
from moving parts.
6. Reinstall panels or guards and close doors when
servicing is finished and before starting engine.
NOTE
Considerations About Welding And The
Effects of Low Frequency Electric and Mag
-
netic Fields
The following is a quotation from the General Conclusions Section of the U.S. Congress, Office of
Technology Assessment, Biological Effects of Power
Frequency Electric & Magnetic Fields - Background Paper, OTA-BP-E-63 (Washington, DC: U.S. Government
Printing Office, May 1989): “...there is now a very large
volume of scientific findings based on experiments at
the cellular level and from studies with animals and
people which clearly establish that low frequency magnetic fields and interact with, and produce changes in,
biological systems. While most of this work is of very
high quality, the results are complex. Current scientific
understanding does not yet allow us to interpret the
evidence in a single coherent framework. Even more
frustrating, it does not yet allow us to draw definite
conclusions about questions of possible risk or to offer
clear science-based advice on strategies to minimize or
avoid potential risks.”
To reduce magnetic fields in the workplace, use the
following procedures.
1. Keep cables close together by twisting or taping
them.
WARNING
This product, when used for welding or
cutting, produces fumes or gases which
contain chemicals know to the State of California to cause birth defects and, in some
cases, cancer. (California Health & Safety
code Sec. 25249.5 et seq.)
2. Arrange cables to one side and away from the operator.
3. Do not coil or drape cable around the body.
4. Keep welding power source and cables as far away
from body as practical.
ABOUT PACEMAKERS:
The above procedures are among those
also normally recommended for pacemaker
wearers. Consult your doctor for complete
information.
GENERAL INFORMATION 1-4 Manual 0-5269
TRANSMIG VAF4HD
1.02 Principal Safety Standards
Safety in Welding and Cutting, ANSI Standard Z49.1, from American Welding Society, 550 N.W. LeJeune Rd.,
Miami, FL 33126.
Safety and Health Standards, OSHA 29 CFR 1910, from Superintendent of Documents, U.S. Government Printing
Office, Washington, D.C. 20402.
Recommended Safe Practices for the Preparation for Welding and Cutting of Containers That Have Held Hazardous
Substances, American Welding Society Standard AWS F4.1, from American Welding Society, 550 N.W. LeJeune
Rd., Miami, FL 33126.
National Electrical Code, NFPA Standard 70, from National Fire Protection Association, Batterymarch Park, Quincy,
MA 02269.
Safe Handling of Compressed Gases in Cylinders, CGA Pamphlet P-1, from Compressed Gas Association, 1235
Jefferson Davis Highway, Suite 501, Arlington, VA 22202.
Code for Safety in Welding and Cutting, CSA Standard W117.2, from Canadian Standards Association, Standards
Sales, 178 Rexdale Boulevard, Rexdale, Ontario, Canada M9W 1R3.
Safe Practices for Occupation and Educational Eye and Face Protection, ANSI Standard Z87.1, from American
National Standards Institute, 1430 Broadway, New York, NY 10018.
Cutting and Welding Processes, NFPA Standard 51B, from National Fire Protection Association, Batterymarch
Park, Quincy, MA 02269.
Safety in Welding and Allied Processes Part 1: Fire Precautions, AS 1674.1-1997 from SAI Global Limited, www.
saiglobal.com.
Safety in Welding and Allied Processes Part 2: Electrical, AS 1674.2-2007 from SAI Global Limited, www.saiglobal.
com.
Filters for Eye Protectors - Filters for protection against radiation generated in welding and allied operations AS/
NZS 1338.1:1992 from SAI Global Limited, www.saiglobal.com.
Manual 0-5269 1-5 GENERAL INFORMATION
TRANSMIG VAF4HD
1.03 Symbol Chart
Note that only some of these symbols will appear on your model.
On
Off
Dangerous Voltage
Increase/Decrease
Circuit Breaker
AC Auxiliary Power
Fuse
Amperage
Voltage
X
%
Single Phase
Three Phase
Three Phase Static
Frequency ConverterTransformer-Rectifier
Remote
Duty Cycle
Percentage
Panel/Local
Manual Metal
Arc Welding (MMAW)
Gas Metal Arc
Welding (GMAW)
Wire Feed Function
Wire Feed Towards
Workpiece With
Output Voltage Off.
Welding Torch
Purging Of Gas
Continuous Weld
Mode
Spot Weld Mode
Spot Time
t
t2
Preflow Time
Postflow Time
t1
Hertz (cycles/sec)
Frequency
Negative
Positive
Direct Current (DC)
Protective Earth
(Ground)
Line
Line Connection
Auxiliary Power
Gas Tungsten Arc
Welding (GTAW)
Air Carbon Arc
Cutting (CAC-A)
Constant Current
Constant Voltage
Or Constant Potential
High Temperature
Fault Indication
Arc Force
Touch Start (GTAW)
Variable Inductance
2 Step Trigger
Operation
Press to initiate wirefeed and
welding, release to stop.
4 Step Trigger
Operation
Press and hold for preflow, release
to start arc. Press to stop arc, and
hold for preflow.
Burnback Time
t
Disturbance In
Ground System
IPM
MPM
Inches Per Minute
Metres Per Minute
115V 15A
Receptacle RatingAuxiliary Power
Voltage Input
V
Figure 1-1 Symbol Chart
GENERAL INFORMATION 1-6 Manual 0-5269
Art # A-10344_AB
TRANSMIG VAF4HD
1.04 Declaration of Conformity
Manufacturer: CIGWELD
Address: 71 Gower St, Preston
Victoria 3072
Australia
Description of equipment: CIGWELD Transmig VAF4HD wire feeder and associated accessories.
Serial numbers are unique with each individual piece of equipment and details description, parts used to manufacture a unit and date of manufacture.
The equipment conforms to all applicable aspects and regulations of the ‘Low Voltage Directive’ (Directive 73/23/
EU, as recently changed in Directive 93/68/EU and to the National legislation for the enforcement of the Directive.
National Standard and Technical Specifications
The product is designed and manufactured to a number of standards and technical requirements among them are:
• IEC60974-10applicabletoIndustrialEquipment-genericemissionsandregulations.
• AS1674Safetyinweldingandalliedprocesses.
• IEC60974-5Arcweldingequipment,Wirefeeders.
• (IEC)AS60974.1Arcweldingequipment,Weldingpowersources.
Extensive product design verification is conducted at the manufacturing facility as part of the routine design and
manufacturing process, to ensure the product is safe and performs as specified. Rigorous testing is incorporated
into the manufacturing process to ensure the manufactured product meets or exceeds all design specifications.
CIGWELD has been manufacturing and merchandising an extensive equipment range with superior performance,
ultra safe operation and world class quality for more than 30 years and will continue to achieve excellence.
Manual 0-5269 1-7 GENERAL INFORMATION
TRANSMIG VAF4HD
This page intentionally blank
GENERAL INFORMATION 1-8 Manual 0-5269
TRANSMIG VAF4HD
!
SECTION 2: INTRODUCTION
2.01 How to Use This Manual
To ensure safe operation, read the entire manual, including the chapter on safety instructions and warnings.
Throughout this manual, the word WARNING, CAUTION and NOTE may appear. Pay particular attention to
the information provided under these headings. These
special annotations are easily recognized as follows:
WARNING
Gives information regarding possible personal injury. Warnings will be enclosed in a
box such as this.
CAUTION
Refers to possible equipment damage. Cautions will be shown in bold type.
NOTE
Offers helpful information concerning certain
operating procedures. Notes will be shown
in italics
Additional copies of this manual may be purchased by
contacting Cigweld at the address and phone number
for your location listed in the inside back cover of this
manual. Include the Owner’s Manual number and equipment identification numbers.
2.02 Equipment Identification
The unit’s identification number (specification or part
number), model, and serial number usually appear on
a nameplate attached to the machine. Equipment which
does not have a nameplate attached to the machine
is identified only by the specification or part number
printed on the shipping container. Record these numbers for future reference.
2.03 Receipt of Equipment
When you receive the equipment, check it against the
invoice to make sure it is complete and inspect the
equipment for possible damage due to shipping. If there
is any damage, notify the carrier immediately to file a
claim. Furnish complete information concerning damage
claims or shipping errors to the location in your area
listed in the inside back cover of this manual.
Include all equipment identification numbers as described above along with a full description of the parts
in error.
Move the equipment to the installation site before
un-crating the unit. Use care to avoid damaging the
equipment when using bars, hammers, etc., to un-crate
the unit.
Manual 0-5269 2-1 INTRODUCTION
TRANSMIG VAF4HD
!
2.04 Description
The Transmig VAF4HD offers both load and line voltage
compensation helping to maintain a constant wire feed
speed, even with changes in the input voltage and/or
load.
The Transmig VAF4HD’s sheet metal box totally encloses
the solid state control circuitry. A hinged, latched feedhead cover allows quick and easy access to the feedhead
featuring quick change feed rolls, and tool-less knobs
and clamps for changeover of guides and guns.
The Transmig VAF4HD comes with an abundance of
standard features including:
• anon/offrockerswitch
• 2circuitbreakersfortotalsystemprotection
• awirefeedspeedcontrol
• apowersourcevoltagecontrol
• aninchswitch
• agaspurgeswitch
• a2T/4T/Spotselectorswitch
• PCboardadjustmentsforenhancedrunincontrol
2.05 User Responsibility
This equipment will perform as per the information contained herein when installed, operated, maintained and
repaired in accordance with the instructions provided.
This equipment must be checked periodically. Defective
equipment (including welding leads) should not be used.
Parts that are broken, missing, plainly worn, distorted or
contaminated, should be replaced immediately. Should
such repairs or replacements become necessary, it is
recommended that such repairs be carried out by appropriately qualified persons approved by CIGWELD.
Advice in this regard can be obtained by contacting an
Accredited CIGWELD Distributor.
This equipment or any of its parts should not be altered
from standard specification without prior written approval of CIGWELD. The user of this equipment shall
have the sole responsibility for any malfunction which
results from improper use or unauthorized modification
from standard specification, faulty maintenance, damage
or improper repair by anyone other than appropriately
qualified persons approved by CIGWELD.
2.06 Transportation Methods
• asolidstateelectronicbrakefordynamicbraking
• twoquickchange,gear-drivenfeedrolls
• agasvalvesolenoid
• anisolatedguntriggerforoperatorsafety
• avarietyofadd-onoptionstoconguretheunit
for any wire-welding situation.
The Transmig VAF4HD has been designed to comply
with CSA NRTL/C, NEMA EW 3, and IEC 60974-1
standards.
The instructions in the next section detail how to correctly and safely set up the machine and give guidelines
on gaining the best efficiency and quality from the Power
Source. Please read these instructions thoroughly before using the unit.
!
WARNING
ELECTRIC SHOCK can kill. DO NOT TOUCH
live electrical parts. Disconnect wire feeder
from Power Source before moving the wire
feeder.
WARNING
FALLING EQUIPMENT can cause serious
personal injury and equipment damage.
Lift unit with integrated handle at the top of the unit.
Use handcart or similar device of adequate capacity.
If using a fork lift vehicle, place and secure unit on a
proper skid before transporting.
2.07 Packaged Items
Transmig VAF4HD Wirefeeder (Part No.: W3000701)
•TransmigVAF4HDWirefeeder
•OperatingManual
•DriveRoll0.9-1.2mm,V-groovetted
•HandleAssembly
INTRODUCTION 2-2 Manual 0-5269
TRANSMIG VAF4HD
2.08 Specifications
Description Transmig VAF4HD Wirefeeder
Wirefeeder Part Number W3000701
Wirefeeder Dimensions H 255mm x W 460mm x D 755mm
Wirefeeder Mass 21.5kg
Input Voltage 42VAC or 115VAC, 350VA
Input Voltage Tolerance ±15%
Input Frequency 50/60 Hz
Gas Solenoid Voltage 24vdc
Maximum Gas Pressure 0.7 Mpa (7 bar)
MIG Welding Output, 40°C, 10
min
Minimum Wire Feed Speed 1.2 - 1.5 MPM (47 - 59 IPM)
Maximum Wire Feed Speed 16.0 - 17.5 MPM (630 - 689 IPM)
Operating Temperature Range 0°C - 40°C
Interconnection Plug 19pin
Solid
Wire Sizes
Aluminium 1.0mm (0.035”) to 1.6mm (1/16”)
Flux Cored
550A at 60%
450A at 100%
0.9mm (0.035”) to 1.6mm (1/16”)
1.2mm (0.045”) to 3.2mm (1/8”)
Maximum Wire Spool Weight 60 lb./ 27kg
Table 2-1 Transmig VAF4HD Specification
NOTE
Due to variations that can occur in manufactured products, claimed performance, voltages, ratings, all capacities,
measurements, dimensions and weights quoted are approximate only. Achievable capacities and ratings in use
and operation will depend upon correct installation, use, applications, maintenance and service.
In the interest of continuous improvement, CIGWELD Pty. Ltd. reserves the right to change the specifications or
design of any of its products without prior notice.
2.09 Optional Accessories
Feed Rolls
Wire Size Wire Type Part Number
0.9 mm/ 1.2 mm* Hard W4017000
1.2mm/ 1.6 mm Hard W4017001
0.9mm/ 1.0 mm Soft W4017100
1.2mm/ 1.6 mm Soft W4017101
2.0mm/ 2.4 mm Soft W4017102
0.9 mm & 1.2 mm Cored W4017200
1.2mm/ 1.6 mm Cored W4017201
2.0mm/ 2.4 mm Cored W4017202
2.8mm Cored W4017203
3.2mm Cored W4017204
Table 2-2 Feed Rolls
NOTE
Two feed rolls are required for each wire size.
NOTE
* indicates fitted as standard.
Manual 0-5269 2-3 INTRODUCTION
TRANSMIG VAF4HD
Other Accessories
Accessories Part Number Description
TWECO No 5 MIG TORCH
3.6M Tweco 5
TWECO No 5 MIG TORCH
4.5M Tweco 5
TWECO No 4 MIG TORCH
3.6M Tweco 4
TWECO No 4 MIG TORCH
4.5M Tweco 4
TWECO SUPRA XT MIG
TORCH 4.0M Tweco 4
Interconnect Assy,19P-
19P,2M
Interconnect Assy,19P-
19P,8M
Interconnect Assy,19P-
19P,15M
717211
717212
717201
717335
SE4004M16
W4015900
W4015901
W4015902
Tweco 5 connection type, length is 3.6 metres, 500
Amps @ 60%, contact tip OTW15H/45 (1.2mm)
Tweco 5 connection type, length is 4.5 metres, 500
Amps @ 60%, contact tip OTW15H/45 (1.2mm)
Tweco 4 connection type, length is 3.6 metres, 400
Amps @ 60%, contact tip OTW14/45 (1.2mm)
Tweco 4 connection type, length is 4.5 metres, 400
Amps @ 60%, contact tip OTW14/45 (1.2mm)
Tweco 4 connection type, length is 4.0 metres, 450
Amps @ 60%, contact tip OTW15H/116 (1.6mm)
19 pin to 19 pin, 2 metres in length, suitable for
Transmig 350i, 450i & 550i
19 pin to 19 pin, 8 metres in length, suitable for
Transmig 350i, 450i & 550i
19 pin to 19 pin, 15 metres in length,suitable for
Transmig 350i, 450i & 550i
Interconnect Assy,19P-
14P,8M
Adaptor Cable,19P-14P,
0.3M
Spool Cover Assembly W4016300
TWECO No 5 Adaptor
Assembly
Lifting Eye Kit W4016700 Electrically insulated.
Heavy Duty 4 Wheel
Trolley
Mig Pliers WSPLIER
W4016000
W4016001
W4017600
W4000001
19 pin to 14 pin, 8 metres in length,suitable for
Transmig 400i, MPM8/255H, MPM8/270K
19 pin to 14 pin, 0.3 metres in length, required for
MPM12/400K & MPM20/500P
Suitable for spools up to 300mm diameter.
Contains plastic spool cover and all necessary
mounting hardware
TWECO No. 5 torch adaptor kit, required for
connection of No. 5 torches to the VAF4HD
wirefeeder.
Heavy duty, large castor wheel trolley for moving
the Wirefeeder around the work area.
Specifically designed for MIG welding applications.
Manufactured from drop forged carbon steel.
Spring loaded handle. Excellent for trimming MIG
wire or holding tips and nozzles.
Measures leg length, root gap, plate
Naka Measurement Gauge 646265
Nozzle Dip 702389
Table 2-3 Options and Accessories
INTRODUCTION 2-4 Manual 0-5269
thickness,convexity, wire and rod diameter and
height of welds.
Supplied in 450g tin. Helps to prevent the adhesion
of spatter to tips and nozzles.
TRANSMIG VAF4HD
!
!
SECTION 3: INSTALLATION, OPERATION AND SETUP
3.01 Environment
These units are designed for use in environments with
increased hazard of electric shock as outlined in IEC
60974.5.
A. Examples of environments with increased hazard of
electric shock are:
1. In locations in which freedom of movement is restricted, so that the operator is forced to perform
the work in a cramped (kneeling, sitting or lying)
position with physical contact with conductive parts.
2. In locations which are fully or partially limited by
conductive elements, and in which there is a high
risk of unavoidable or accidental contact by the
operator.
3. In wet or damp hot locations where humidity or perspiration considerably reduces the skin resistance
of the human body and the insulation properties of
accessories.
B. Environments with increased hazard of electric
shock do not include places where electrically conductive parts in the near vicinity of the operator, which can
cause increased hazard, have been insulated.
3.02 Location
Be sure to locate the wirefeeder according to the following guidelines:
A. In areas, free from moisture and dust.
B. Ambient temperature between 0° C to 40° C.
C. In areas, free from oil, steam and corrosive gases.
D. In areas, not subjected to abnormal vibration or
shock.
E. In areas, not exposed to direct sunlight or rain.
F. The enclosure design of this Wire Feeder meets the
requirements of IP23S as outlined in AS 60529. This
provides adequate protection against solid objects
(greater than 12mm), and direct protection from
vertical drops. Under no circumstances should the
unit be operated or connected in a micro environment that will exceed the stated conditions. For
further information please refer to AS 60529.
G. Precautions must be taken against the Wire Feeder
toppling over. The Wire Feeder must be located on
a suitable horizontal surface in the upright position
when in use.
3.03 Ventilation
WARNING
Since the inhalation of welding fumes can
be harmful, ensure that the welding area is
effectively ventilated.
3.04 Mains Supply Voltage Requirements
CAUTION
This wirefeeder cannot be connected directly
to the mains supply. It must be connected
to a suitable wirefeeder control socket on a
power source.
3.05 Electromagnetic Compatibility
WARNING
Extra precautions for Electromagnetic
Compatibility may be required when this
Welding Power Source is used in a domestic
situation.
A. Installation and Use - Users Responsibility
The user is responsible for installing and using the welding equipment according to the manufacturer’s instructions. If electromagnetic disturbances are detected then
it shall be the responsibility of the user of the welding
equipment to resolve the situation with the technical
assistance of the manufacturer. In some cases this remedial action may be as simple as earthing the welding
circuit, see NOTE below. In other cases it could involve
constructing an electromagnetic screen enclosing the
Welding Power Source and the work, complete with
associated input filters. In all cases, electromagnetic
disturbances shall be reduced to the point where they
are no longer Trouble-some.
NOTE
The welding circuit may or may not be
earthed for safety reasons. Changing the
earthing arrangements should only be authorised by a person who is competent to
assess whether the changes will increase the
risk of injury, e.g. by allowing parallel welding current return paths which may damage
the earth circuits of other equipment. Further
guidance is given in IEC 60974-13 Arc Welding Equipment - Installation and use (under
preparation).
Manual 0-5269 3-1 INSTALLATION, OPERATION AND SETUP
TRANSMIG VAF4HD
B. Assessment of Area
Before installing welding equipment, the user shall make
an assessment of potential electromagnetic problems
in the surrounding area. The following shall be taken
into account.
1. Other supply cables, control cables, signalling and
telephone cables; above, below and adjacent to the
welding equipment.
2. Radio and television transmitters and receivers.
3. Computer and other control equipment.
4. Safety critical equipment, e.g. guarding of industrial
equipment.
The welding cables should be kept as short as pos-
4. Equipotential Bonding
Bonding of all metallic components in the welding
5. Earthing/grounding of the Work Piece
sible and should be positioned close together but
never coiled and running at or close to the floor level.
installation and adjacent to it should be considered.
However, metallic components bonded to the work
piece will increase the risk that the operator could
receive a shock by touching the metallic components
and the electrode at the same time. The operator
should be insulated from all such bonded metallic
components.
5. The health of people around, e.g. the use of pacemakers and hearing aids.
6. Equipment used for calibration and measurement.
7. The time of day that welding or other activities are
to be carried out.
8. The immunity of other equipment in the environment: the user shall ensure that other equipment
being used in the environment is compatible: this
may require additional protection measures.
The size of the surrounding area to be considered will
depend on the structure of the building and other activities that are taking place. The surrounding area may
extend beyond the boundaries of the premises.
C. Methods of Reducing Electromagnetic Emissions
1. Mains Supply
Welding equipment should be connected to the
mains supply according to the manufacturer’s recommendations. If interference occurs, it may be
necessary to take additional precautions such as
filtering of the mains supply. Consideration should
be given to shielding the supply cable of permanently
installed welding equipment in metallic conduit or
equivalent. Shielding should be electrically continuous throughout its length. The shielding should be
connected to the Welding Power Source so that good
electrical contact is maintained between the conduit
and the Welding Power Source enclosure.
Where the work piece is not bonded to earth for
electrical safety, nor connected to earth because
of its size and position, e.g. ship’s hull or building
steelwork, a connection bonding the work piece to
earth may reduce emissions in some, but not all
instances. Care should be taken to prevent the earthing of the work piece increasing the risk of injury
to users, or damage to other electrical equipment.
Where necessary, the connection of the work piece
to earth should be made by direct connection to
the work piece, but in some countries where direct
connection is not permitted, the bonding should be
achieved by suitable capacitance, selected according
to national regulations.
6. Screening and Shielding
Selective screening and shielding of other cables
and equipment in the surrounding area may alleviate problems of interference. Screening the entire
welding installation may be considered for special
applications.
2. Maintenance of Welding Equipment
The welding equipment should be routinely main-
tained according to the manufacturer’s recommendations. All access and service doors and covers
should be closed and properly fastened when the
welding equipment is in operation. The welding
equipment should not be modified in any way except
for those changes and adjustments covered in the
manufacturer’s instructions.
3. Welding Cables
INSTALLATION, OPERATION AND SETUP 3-2 Manual 0-5269
TRANSMIG VAF4HD
8
Amps /
(Wirespeed)
3.06 Front Panel Controls, Indicators and Features
14
5
Art # A-11754
1
2
4
3
6
9
10
11
12
13
7
15
16
Figure 3-1 Front Panel View
WARNING
DO NOT TOUCH the electrode wire while it is being fed through the system. The electrode wire will be
at welding voltage potential.
1. POWER Indicator
The red power indicator will be illuminated when the Wirefeeder is turned ON and indicates the presence of power.
2. FAULT Indicator
The yellow fault indicator will be illuminated when any faults are detected. Should a fault condition occur refer to
Subsections 3.30, 3.31, 4.05 or 4.08 for further information.
If the Fault indicator is flashing whilst welding refer to Subsection 3.31 as the motor overload protection is active.
3. AMPS Indicator
The red AMPS indicator will be illuminated when the Left Display displays the amperage.
4. IPM Indicator
The red IPM indicator will be illuminated when the Left Display displays WFS in Inches Per Minute (IPM).
5. MPM Indicator
The red MPM indicator will be illuminated when the Left Display displays WFS in Metres Per Minute (MPM).
6. Left Knob
Left Knob
The control knob adjusts Wire Feed Speed (WFS) (which in turn adjusts the output current by turning the amount
of MIG wire delivered to the welding arc). The optimum WFS required is dependent on the type of welding ap-
Manual 0-5269 3-3 INSTALLATION, OPERATION AND SETUP
TRANSMIG VAF4HD
plication. The value may also be adjusted while a weld is in progress – if this occurs, the left display will briefly
switch to show the adjusted value as the knob is turned, and will automatically revert back to show the weld
current measurements when the knob is not being turned. Turn the left knob either clockwise to increase WFS or
counterclockwise to decrease WFS by increments of 0.1MPM. To increment in steps of 1 MPM whilst holding the
left knob depressed turn it either clockwise to increase WFS or counterclockwise to decrease WFS.
The Left digital meter display option can be changed either via the Advanced Features Menu (refer to Subsection
3.08)
OR
By simply depressing the Left Amps control knob for 3 seconds whilst welding, then by releasing the knob and
then holding it depressed for a further 3 seconds will increment to the next available display option that is shown
on the left digital display. i.e. Amps WFS ---- (blank).
Press Left Knob (Amps) and Right Knob (Volts) for 1.2 seconds to enter or exit from the advanced programming
mode. Please refer to Subsection 3.08 for Advanced Features Details.
7. Right Knob
Right Knob
The control knob adjusts the output voltage of the power source. The welding voltage is increased by turning the
knob clockwise or decreased by turning the knob counter-clockwise. The value may also be adjusted while a weld
is in progress – if this occurs, the right display will briefly switch to show the adjusted value as the knob is turned,
and will automatically revert back to show the weld voltage measurements when the knob is not being turned.
Turn the right knob either clockwise to increase voltage or counterclockwise to decrease voltage by increments
of 0.1V. To increment in steps of 1V whilst holding the right knob depressed turn it either clockwise to increase
WFS or counterclockwise to decrease WFS.
The Right digital meter display option can be changed either via the Advanced Features Menu (refer to Subsection
3.08)
OR
By simply depressing the Right Amps control knob for 3 seconds whilst welding, then by releasing the knob and
then holding it depressed for a further 3 seconds will increment to the next available display option that is shown
on the right digital display. i.e. VARC ---- (blank).
Press Left Knob (Amps) and Right Knob (Volts) for 1.2 seconds to enter or exit from the advanced programming
mode. In advanced programming mode, turning the knob clockwise to increase and counter-clockwise to decrease
the value on right display. Please refer to Subsection 3.08 for Advanced Features Details.
INSTALLATION, OPERATION AND SETUP 3-4 Manual 0-5269
TRANSMIG VAF4HD
8. Left Digital Display
Left display is a 4- digit display.
In advanced programming mode, this display is used to display advanced features details or simply "----". Please
refer to Subsection 3.08 for Advanced Features Details.
When welding, this digital meter will display WFS in Inches Per Minute (IPM) or Metres Per Minute (MPM) and
actual welding amperage of the power source; it can also simply display "----" when the VAF4HD is connected to
a power source without a control signal on pin U of the 19 pin interconnection. The VAF4HD uses this signal on
pin U of the 19 pin interconnection to display welding amps, if this signal is not present from the power source,
set the display to show "----". Press left knob and select the information on left display. At times of non-welding,
the digital meter will display a pre-set (preview) WFS value. This value can be adjusted by turning the Left Knob
(Control No. 6).
At the completion of welding, the digital meter will hold the last recorded value for a period of approximately 10
seconds. The meter will hold the value until: (1) any of the front panel controls are adjusted in which case the
unit will revert to preview mode, (2) welding is recommenced, in which case actual welding amperage will be
displayed, or (3) a period of 10 seconds elapses following the completion of welding in which case the unit will
return to preview mode.
The display is also used for providing error messages to the user. Please refer to Subsection 4.05 for Error Codes
and Remedies.
9. Right Digital Display
Right display is a 4- digit display.
This digital meter is used to display the pre-set (preview) Voltage in MIG mode and actual welding voltage of the
power source or simply "----" when the VAF4HD is connected to a power source without a control signal on pin C
of the 19 pin interconnection. The VAF4HD uses this signal on pin C of the 19 pin interconnection to display welding volts, if this signal is not present from the power source, set the display to show "----". Press right knob and
select the information on right display. At times of non-welding, the digital meter will display a pre-set (preview)
value of Voltage. This value can be adjusted by turning the Right Knob (Control No 7).
At the completion of welding, the digital meter will hold the last recorded voltage value for a period of approximately 10 seconds in all modes. The voltage meter will hold the value until: (1) any of the front panel controls are
adjusted in which case the unit will revert to preview mode, (2) welding is recommenced, in which case actual
welding voltage will be displayed, or (3) a period of 10 seconds elapses following the completion of welding in
which case the unit will return to preview mode.
The display is also used for providing error messages to the user and showing other information. Please refer to
Subsection 4.05 for Error Codes and Remedies.
10. 2T - 4T- SPOT Trigger Mode Control Button
Press and release the button to change the selected operating mode of the trigger. The selected mode can be “2T”,
“4T” or "Spot” operation. The red indicator next to the button will illuminate to identify which mode is selected.
In the 4T mode once the weld has been started you can release the trigger and continue welding until the trigger
is activated again or the welding arc is broken to stop the welding arc. Please refer to Subsection 3.25 - 3.28 for
more details.
NOTE
In Advanced Features Mode Trigger Mode and SCH1-SCH2 can't be changed. In Spot Mode Stitch
Mode is not available. Crater is only available in 4T Trigger Mode.
Manual 0-5269 3-5 INSTALLATION, OPERATION AND SETUP
TRANSMIG VAF4HD
11. SCH 1-SCH 2 Button
This allows the user to save parameter settings in either Schedule 1 (SCH 1) or Schedule 2 (SCH 2) locations. Press
the button to select either SCH 1 or SCH 2. The red indicator will illuminate to identify which schedule is selected.
Right Knob
Adjust the wire speed and weld volts, along with parameters such as burnback, pre flow, post flow etc, to the
desired setting. Whilst holding the volts knob depressed at the same time press the SCH 1-SCH 2 button for 1.8
seconds to save the schedule. The SCH 1 or SCH 2 LED will flash 3 times to indicate the save has been successful.
Note that all adjustable parameters are saved with each schedule.
If the user wishes to load settings saved in either SCH 1 or SCH 2 locations, press and release the SCH 1-SCH
2 button to select either SCH 1 or SCH 2, the red indicator will illuminate to identify which Schedule is selected.
12. INCH Button
After turning the power ON, press this button and hold it to start cold feeding. Left display shows actual WFS and
right display shows INCH. If the user wishes to adjust WFS, turn left knob and left display shows preset WFS. 1
second later, it shows actual WFS. Release the button when it feeds the wire to the torch.
13. PURGE Button
This button is used to initiate gas line purge function to fill the gas line with the shielding gas from the connected
gas cylinder. Press and hold the button depressed to start gas purge function, at which time a countdown timer
will show in left display indicating the number of seconds remaining. You can stop the gas purge any time during
the 30 seconds by releasing the button.
14. MIG Torch Adaptor
The MIG Torch adaptor is the connection point for the MIG welding Torch. Connect the MIG Torch by pushing the
MIG Torch connector into the brass MIG Torch adaptor firmly and screwing the plastic MIG Torch nut clockwise
to secure in position. To remove the MIG Torch simply reverse these directions.
INSTALLATION, OPERATION AND SETUP 3-6 Manual 0-5269
TRANSMIG VAF4HD
15. 8 Pin Remote Control Socket
The 8 pin Remote Control Socket is used to connect remote control devices to the welding power source. To make
connections, align keyway, insert plug, and rotate threaded collar fully clockwise.
1
2
3
1
2
5
8
3
4
6
7
4
5
6
7
8
Remote Wirespeed in GMAW mode
Figure 3-2 8 Pin Remote Control Socket
Trigger Switch
W
V
Remote Volts in
GMAW Mode
Socket Pin
1 Not connected
2 Trigger Switch Input
3 Trigger Switch Input
4 Not connected
5 5k ohm (maximum) connection to 5k ohm remote control potentiometer.
6 Zero ohm (minimum) connection to 5k ohm remote control potentiometer.
7 Wiper arm connection to 5k ohm remote control Wirespeed MIG mode potentiometer.
8 Wiper arm connection to 5k ohm remote control Volts MIG mode potentiometer.
Function
Table 3-1 Pin Function in 8 Pin Remote Control Socket
NOTE
The remote/ local setting in Advanced Features Menu should be set to remote for the remote wire feeder
amperage/voltage controls to be operative.
16. 4 Pin Trigger Socket
The 4 pin Trigger Socket is used to connect remote control devices to the welding power source. To make connections, align keyway, insert plug, and rotate threaded collar fully clockwise.
1
3
2
4
1
2
3
4
Trigger Switch
Figure 3-3 4 Pin Trigger Socket
Socket Pin
1 Trigger Switch Input
2 Trigger Switch Input
3 Not connected
4 Not connected
Function
Table 3-2 Pin Function in 4 Pin Trigger Socket
Manual 0-5269 3-7 INSTALLATION, OPERATION AND SETUP
TRANSMIG VAF4HD
Keyway
3.07 Rear Panel Controls and Features
17
18
21
22
19
Art# A-11755
20
Figure 3-4 Rear Panel View
17. ON/ OFF Switch
Press this switch to turn ON or turn OFF the Wirefeeder.
18. Gas Inlet
Gas inlet allows to connect the shield gas.
19. Control Cable Socket
The control cable connects to the power source at this
19-pin amphenol connector. It contains the signals required to allow the welding power source and the wire
feeder to work together as a system.
WARNING
The protective earth ground (pin G) of the
control cable is established ONLY when the
power source is properly grounded. See the
power source owner’s manual for proper
grounding methods.
20. Welding Cable Connector
This connector allows to connect welding cable with
Wirefeeder. Please make sure that it is secured firmly,
or it will heat and generate arc.
21. 4A Circuit Breaker
This circuit breaker protects the wirefeeder from electrical faults on the 115VAC circuit. In the event of a fault
occuring this circuit breaker will trip (pop out). A short
cooling period must be allowed before an attempt is
made to reset it by pressing it back in. Refer to Subsection 4.08 for further details.
L
KUNB
HS RD
A
M
CPVTJ
EFG
Figure 3-5 Pin Identification
Control Cable
Pin
A
B
C
D
E
F
G
H
J
K
L
M
N
P
R
S
T
U
V
Contactor + (Shorted to B
to turn ON Power Source)
Contactor- (Shorted to A to
turn ON Power Source)
Voltage Feedback ( 1
Volt is 10 Arc Volts)
Not Used
115 VAC Hot
42VAC and 115VAC Neutral
Protective Earth Ground
Remote Control Maximum
Remote Control Signal
Not Used
Power Source Common
Arc Established (= +15 VDC)
Power Source Select Line
Not Used
Not Used
42VAC Live Wire
Not Used
Current Feedback (1 Volt
is 100 Arc Amps)
Not Used
Function
Table 3-3 Control Cable Pin Functions
22. 8A Circuit Breaker
This circuit breaker protects the wirefeeder from electrical faults on the 42VAC circuit. In the event of a fault
occuring this circuit breaker will trip (pop out). A short
cooling period must be allowed before an attempt is
made to reset it by pressing it back in. Refer to Subsection 4.08 for further details.
INSTALLATION, OPERATION AND SETUP 3-8 Manual 0-5269
Loading...