TVS WEGO User Manual

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CONTACT(S) FOR SUPPORT

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CONTACT(S) FOR SUPPORT

In case you need any Clarification or Service Assistance, please contact our Dealer

Dealer code , name .......................................................................................................................

Address ..........................................................................................................................................

.........................................................................................................................................................

Contact person name and mobile no. (Sales)

.........................................................................................................................................................

Contact person name and mobile no. (Service)

.........................................................................................................................................................

Email id ...........................................................................................................................................

TVS Motor Company‘s Area Offices (flip over for addresses)

Toll Free Number : 18004252077

Email : [email protected]

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CONTACT(S) FOR SUPPORT

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CONTACT(S) FOR SUPPORT

CONTACT AT OUR AREA OFFICES

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CONTACT(S) FOR SUPPORT

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CONTACT AT OUR AREA OFFICES

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CONTACT(S) FOR SUPPORT

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CONTACT(S) FOR SUPPORT

CONTACT AT OUR AREA OFFICES

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TVS WEGO is equipped with a unique design technology, Body Balance, that suits him and her easily and also offers a great ride experience.

UNIQUE DESIGN

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UNIQUE FEATURES OF TVS WEGO

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* Available only in disc brake version

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UNIQUE FEATURES OF TVS WEGO

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* Mandatory and optional accessories will be charged extra

UNIQUE FEATURES OF TVS WEGO

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Dear WEGO Owner,

Thank you for choosing TVS WEGO, a Multi-User friendly, scooter with Body Balance Technology, Full Digital Speedometer, new CVT-i Engine & many class-leading features. With its aerodynamic stance, unrivaled comfort and best in class mileage, Wego represents a new direction in the class of scooters. Hand-crafted for dual usage and urban mobility, Wego is the luxury scooter that adapts to your needs and personality.

It's more than a scooter. It is a statement, an intelligent choice. As a proud owner of TVS WEGO, you are now part of a family of millions of satisfied TVS customers.

This manual explains the features and operations of your TVS WEGO. Kindly read it carefully and follow the instructions to enjoy years of safe riding. To ensure reliable performance, we urge you to get your TVS WEGO serviced only at TVS Motor Company Authorised Main Dealers / Authorised Dealers at specified regular periodic intervals.

We welcome you once more to a world of comfortable and easy riding!

TVS MOTOR COMPANY LIMITED

FOREWORD

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NOTICE

This manual should be considered as a permanent part of the scooter and should remain with the scooter when resold or transferred to a new owner.

All information, illustrations, photographs and specifications contained in this owner’s manual are based on the latest product information available at the time of this publication. TVS Motor Company Limited may, however, incorporate modifications or improvements on its vehicles at any time without notice, and therefore, in such events it is possible that the relevant part of the owner’s manual does not apply to your vehicle.

Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this owner’s manual.

Note

Accessories shown in the picture may not be part of the standard equipment.

Pictures shown in this manual are of TVS WEGO SBS Drum Brake model until it is specified

Part Number :- K6210040 Revision 6, July 2015

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SAFETY INFORMATION

Operating this vehicle safely is an important responsibility of the rider. To help you make decisions about safety, we have provided operating procedure and other information in this manual. This information alerts you on potential hazards that could hurt you or others. Since it is not possible to warn you about all hazards associated with operating or maintaining the vehicle, you must use your own judgement.

You will find important safety information in following form in this manual. These words carry the following connotations:

Warning

Disregarding this message might result in injury to the rider.

Caution

This message indicates special procedures or precautions to be followed to avoid damage to the vehicle.

Note

This message provides further clarification for clearer understanding of any particular information.

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CONTENTS

Running-in information 01

Safe riding tips 02

Know your TVS WEGO 06

Riding your TVS WEGO 24

Maintenance 28

Warranty and services 48

Technical specifications 59

General information 61

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Caution

Replacing the engine and transmission oil during first free service is most important for better life of engine. Always use TVS TRU4 PREMIUM, 4T oil (10W30) for better performance and life.

RUNNING-IN INFORMATION

The first 1000 km is a crucial part of your scooter. Proper running-in operation during this period helps in ensuring a maximum life and smooth performance of your scooter.

The reliability and performance of your scooter depends on the special care and restraint exercised during the running-in period. It is especially important that you avoid operating the engine in high speed (RPM), which could expose the engine parts to excessive stress. Maximum recommended speed during the running-in is:

Maximum 50 kmph speed upto 1000 km (vary the engine speed for better mating of parts).

The first free service at 500 ~ 750 km is most important. During running-in period all the engine components and other parts will have set in. All adjustments to be restored, all fasteners to be tightened. Engine and transmission oil to be replaced. Timely performance of the first free service will ensure optimum service life and performance from the engine.

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SAFE RIDING TIPS

Warning

Two wheeler safety equipment starts with a safety helmet of good quality. One of the most serious injuries that can happen is a head injury. Always wear ISI approved helmet. You should also have good suitable eye protection.

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SAFE RIDING TIPS

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Warning

One-hand riding is dangerous. Keep both hands firmly on the handle bar and both feet securely on the floor board. Under no circumstances should both the hands be removed from the handle bar, as it is very dangerous.

Avoid use of mobile phones while riding as it could lead to fatal accident.

SAFE RIDING TIPS

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SAFE RIDING TIPS

Warning

As the vehicle speed increases, the stopping distance also increases progressively. Be sure that, you have sufficient distance between you and the vehicle or obstruction ahead of you.

Using only the front or rear brake too much is dangerous and can cause skidding and loss of control. Apply both the brakes together and

with great care on a wet road or other slippery surfaces. Any abrupt braking on slippery or

irregular roads can cause loss of rider control.

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SAFE RIDING TIPS

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Note

Get your vehicle certified by the Government authorised emission testing stations at specified intervals.

SAFE RIDING TIPS

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SAFE RIDING TIPS

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VEHICLE IDENTIFICATION NUMBER

Serial numbers of both frame and engine are required for vehicle identification. They are also required to assist your Dealer for operating parts or referring to special information.

Frame number

Engine number

Control key number

Please fill the above box now for future reference

KNOW YOUR TVS WEGO

The frame serial number is stamped on the frame, at the rear end below the seat assembly. Open the seat assembly to read the frame number.

The engine serial number is stamped on the left side of the engine, at bottom, near centre stand mounting. See bottom to read serial number.

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KNOW YOUR TVS WEGO

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LOCATION OF PARTS - HANDLE BAR

* Applicable only for disc brake model

1. Bag hook (front)

2. Choke knob

3. Horn switch

4. Turn signal lamp switch

5. Left hand brake lever (SBS brake lever)

6. Parking brake (brake lock)

7. Rear view mirror L

8. High / low beam switch

9. Full digital speedometer

10. Rear view mirror R

11. Brake fluid inspection window*

12. Right hand brake lever (front brake lever)

13. Throttle grip

14. Lights switch (ON/OFF)

15. Electric starter switch

16. Ignition cum steering lock

KNOW YOUR TVS WEGO

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KNOW YOUR TVS WEGO

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LOCATION OF PARTS - VEHICLE LEFT SIDE

1. Rear brake adjusting nut

2. Lady foot rest - foldable

3. Kickstarter lever

4. Patented E-Z centre stand

5. Side stand*

6. Pillion foot rest L

7. Floor mat

8. Front brake cables

9. Brake adjusting nuts

10. Seat cum fuel tank cap lock

11. Pillion handle

KNOW YOUR TVS WEGO

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Vehicle shown of drum brake version

* Mandatory accessory will be charged extra

KNOW YOUR TVS WEGO

467

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LOCATION OF PARTS - VEHICLE RIGHT SIDE

1. Front wheel axle nut

2. Cover front

3. Pillion foot rest R

4. Gauge oil level

5. Muffler assembly

6. Rear fender

7. Fuel tank cap

8. Seat assembly

KNOW YOUR TVS WEGO

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Vehicle shown of drum brake version

KNOW YOUR TVS WEGO

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KNOW YOUR TVS WEGO

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Caution

Leaving the ignition cum steering lock in ‘ON’ position will drain the battery when the vehicle is not in use. So “Switch Off” and take the key out when the vehicle is not in use.

KNOW YOUR TVS WEGO

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KNOW YOUR TVS WEGO

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Warning

Never attempt to move the vehicle when the steering is locked, you may lose balance.

3 4

Note

When the ignition lock is turned ‘ON’, the speedometer performs self test and the back light of the speedometer glows continuously. Wait till the self test cycle of speedometer gets over.

Note

Always ride the vehicle in economy mode for better fuel efficiency.

KNOW YOUR TVS WEGO

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KNOW YOUR TVS WEGO

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Note

Whenever the vehicle is switched ‘OFF’ and started again, if the engine is kept running in idle mode for more than 110 seconds approx, the power mode indicator blinks and informs you that the fuel is getting wasted and the engine needs to be switched ‘OFF’ to save the fuel.

Similarly, during running, if the vehicle is kept more than 20 seconds in idling mode, the power mode indicator blinks and warns again.

If the battery voltage is very low, power mode lamp will glow once you switch ‘ON’ the ignition key till you start the vehicle. Electric starter will not work in this condition. Use kick starter only. Contact TVS Motor Company Authorised Main Dealer or Authorised Dealer for assistance.

KNOW YOUR TVS WEGO

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KNOW YOUR TVS WEGO

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KNOW YOUR TVS WEGO

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KNOW YOUR TVS WEGO

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Note

Service reminder indicator lamp works only based on the distance (km) covered by the vehicle. This is only a reminder indicator. Customers are advised to keep track and follow the service schedule.

KNOW YOUR TVS WEGO

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KNOW YOUR TVS WEGO

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Warning

Since your vehicle is fitted with SBS brake system it is essential to maintain the brake system in good condition. Adjust the brakes system at regular intervals for the proper working of SBS.

Ensure brake lock is released before riding the vehicle.

KNOW YOUR TVS WEGO

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KNOW YOUR TVS WEGO

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Warning

Always use the appropriate turn signal lamps when you intend to change lanes or take turns. Be sure to switch ‘OFF’ the turn signal lamps after negotiating the lanes or turns.

Similarly, use appropriate head lamp beam ‘high / low’ as per the traffic and road conditions for your safety and to avoid inconvenience to other riders.

KNOW YOUR TVS WEGO

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KNOW YOUR TVS WEGO

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Always use choke for starting the cold engine. Never open the throttle fully when the choke is applied. It may lead to flooding of fuel and difficulty in starting the vehicle.

Caution

KNOW YOUR TVS WEGO

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KNOW YOUR TVS WEGO

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Ensure that the fuel gun is inserted fully in the tank neck while refueling.

Whenever refueling, fill upto the bottom of neck portion (insert level) of the fuel tank. Filling above the neck may result in improper breathing of fuel tank and seepage of fuel.

While refueling, avoid spillage of petrol on the tyre. Ensure to close fuel tank cap without fail to avoid fuel spillage.

Caution

Warning

Never refill fuel near open flame. Do not smoke while refueling. Do not use cell phones while refueling.

* The fuel tank is not a measuring instrument and the

capacity of the fuel tank may slightly vary from the indicated capacity.

KNOW YOUR TVS WEGO

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KNOW YOUR TVS WEGO

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Never sit on vehicle when it is supported by stand. Always park the vehicle on a flat, firm surface.

Caution

KNOW YOUR TVS WEGO

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KNOW YOUR TVS WEGO

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Warning

Always release the side stand to its full up position before moving the vehicle.

KNOW YOUR TVS WEGO

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KNOW YOUR TVS WEGO

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It is recommended to use the tool kit in case of any emergency only. It is always advisable to take your vehicle to TVS Motor Company Authorised Main Dealer / Authorised Dealer.

Caution

Warning

Operating TVS WEGO overloaded will hamper riding stability and may lead to loss of control. Hence, it is advisable to carry the recommended amount of load only.

KNOW YOUR TVS WEGO

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KNOW YOUR TVS WEGO

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* Optional accessory will be charged extra

Utility box can be used to carry a load of 10 kg maximum. Do not carry perishable items inside the utility box. It is not fully sealed. Do not allow / spray water to get inside the utility box. Take care not to spill petrol or oil into the utility box. Do not keep heat-sensitive items inside as it may get hot on long rides. Do not keep valuable items inside the

ut i li ty b ox w he n l ea vi ng t he v eh i cl e unattended.

Caution

KNOW YOUR TVS WEGO

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KNOW YOUR TVS WEGO

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Secure your mobile phone properly during charging and protect it from any liquid, dust etc.Take the mobile phone and the adapter along with you while the vehicle is parked or unattended.

Caution

KNOW YOUR TVS WEGO

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PRE RIDE INSPECTION

Check the following items before riding.

ITEM WHAT TO CHECK FOR

Engine oil Availability of oil upto the level (page no. 35) Transmission oil Availability of oil upto the level (page no. 35) Fuel Enough fuel for the planned distance of running Tyres Correct pressure (page no. 42) Adequate tread depth No cracks or cuts. Battery Proper working of electric starter, horn, fuel gauge, brake lamp and turn signal lamps. Electrolyte level (page no. 32) Lighting Proper working of head lamp high / low beam, high beam indicator, position lamp,

speedometer lamp, tail lamp and number plate lamp. Steering Smooth movement No play or looseness Throttle Correct free play of cable Smooth operation Brakes Correct front and rear brake lever play incase of drum brake (page no. 36 to 39) Brake fluid level / pad wear in front and correct lever play in rear incase of disc brake

(page no. 40 & 41) Wheels Free rotation

RIDING YOUR TVS WEGO

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RIDING YOUR TVS WEGO

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RIDING YOUR TVS WEGO

Warning

Do not run the engine indoors where little or no ventilation available. Exhaust gas is extremely poisonous.

Do not raise the throttle rapidly so the vehicle will move forward suddenly and lead to loss of control.

Do not keep the engine in idling rpm for long and do not open excessive throttle when engine is idling, it leads to overheating of the engine and damage to internal components.

Caution

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RIDING YOUR TVS WEGO

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Warning

Reduce speed to a safe limit before turning / cornering. It is not advisable to apply brakes while turning / cornering.

Never mix oil in petrol in the fuel tank. Always fill fuel from the reputed and reliable fuel stations.

Caution

Note

Use fuel additives in petrol as recommended by the respective manufacturer for low carbon deposition.

RIDING YOUR TVS WEGO

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RIDING YOUR TVS WEGO

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RIDING YOUR TVS WEGO

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RIDING YOUR TVS WEGO

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MAINTENANCE SCHEDULE

The maintenance schedule indicates the intervals between periodic services. At the end of each interval, be sure to inspect, check, replace, adjust, lubricate and service as instructed. If the maintenance is not done periodically, it will result in rapid wear and severe damage to the vehicle. If the vehicle is used under high stress conditions such as continuous full throttle operation or if used / operated in dusty climate, certain jobs should be performed more often to ensure reliability of the vehicle. Cylinder head, steering components, suspension and wheel components etc., are key items and require very special and careful servicing. TVS Motor Company Limited strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company Authorised Main Dealer / Authorised Dealer.

Periodic inspections may reveal one or more parts that may need replacement. Whenever replacing parts on TVS WEGO, it is recommended to use only the TVS Motor Company Genuine parts.

Proper running-in and maintenance are mandatory to ensure that your vehicle is reliable and gives optimum performance at all times. Be sure that the periodic maintenance is performed thoroughly in accordance with the instructions given in this owner’s manual.

In more dusty areas, the air cleaner element may required early replacement than the mentioned kilometers to avoid costly damage to the engine.

Caution

MAINTENANCE

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MAINTENANCE

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Item In free service After free service Service 1st 2nd 3rd 4th 5th Remarks

Every Every

km 500-750 2500-3000 5000-6000 8500-9000 11500-12000

3000 km 6000 km

Period from the date of sale 1 month 3 months 6 months 9 months 12 months

Engine oil R I & T R I & T R I & T R Oil filter (strainer) C – C – C – C Transmission oil R I & T R I & T R I & T R Spark plug C & A – – – R – – Replace every 12000 km Air cleaner element – – – – R – – Replace every 12000 km Air cleaner oil collection tubes – I & DR I & DR I & DR I & DR I & DR – Drain oil if necessary SAI filter element – – – – R – – Replace every 12000 km

CVT filter element – – I & C – R – I & C Replace every 12000 km Tappet clearance I & A – I & A – I & A – I & A

Carburettor assembly C & A – – – C & A – – C & A every 12000 km Carburettor breather hose I I I I I I – Inspect for routing & blockage Drive belt and CVT rollers – – – – – – – Replace every 24000 km

Cover variator – – I, C & L – I, C & L – I, C & L Clutch shoe – – – – – – – Replace every 24000 km Hose fuel I I I I I I – Replace every 3 years Front and rear suspension I I I I I I – Inspect for proper functioning

All control cables I, A & L I, A & L I, A & L I, A & L I, A & L I, A & L – Choke operation I I I I I I – Throttle grip – – L – L – L Lubricate using grease

Steering smooth operation / play I & A I & A I & A I & A C, L & A I & A – C & L with fresh grease

every 12000 km Front fork oil – – – – – – – Replace every 24000 km

PERIODIC MAINTENANCE SCHEDULE (months or km whichever occurs earlier)

MAINTENANCE

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MAINTENANCE

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Item In free service After free service Service 1st 2nd 3rd 4th 5th Remarks

Every Every

km 500- 750 2500-3000 5000-6000 8500-9000 11500-12000

3000 km 6000 km

Period from the date of sale 1 month 3 months 6 months 9 months 12 months

All fasteners I & TI I & TI I & TI I & TI I & TI I & TI – All bulbs, horn and switches I I I I I I – Inspect for proper functioning Head lamp beam I & A I & A I & A I & A I & A I & A – Battery electrolyte level I & T I & T I & T I & T I & T I & T –

Specific gravity and voltage I I I I I I – Brake effectiveness / play I & A I & A I & A I & A I & A I & A – Brake cam – – L – L – L Lubricate using grease Brake pad wear (only in disc brake) I I I I I I – Replace if necessary Brake fluid (only in disc brake) I & T I & T I & T I & T I & T I & T – Replace every 21000 km Brake hose (only in disc brake) I I I I I I – Replace every three years

Master cylinder cups (only in disc brake) – – – – – – – Replace every 21000 km

Wheel freeness I I I I I I – Front wheel bearing – – – – C & L – – C & L using grease

every 12000 km Tyre pressure at cold condition I & S I & S I & S I & S I & S I & S – Engine idling RPM I & S I & S I & S I & S I & S I & S –

Idling CO% I & S – – – – – – Centre / side stand pivot L L L L L L – Lubricate using TRU4 oil Kick starter pedal pivot L L L L L L – Lubricate using TRU4 oil

MAINTENANCE

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R - Replace; I - Inspect; T - Top up; C - Clean; A - Adjust; DR - Drain; L - Lubricate; TI - Tighten; S - Set

1 2 3

Inspect for damage Clean and adjust every 12000 km after first service Clean the cover with air. Lubricate kick starter with grease

Inspect for proper operation and adjust play. Lubricate ends using grease Recharge if necessary

Idling CO% should be set with the help of exhaust gas analyser and tachometer only

MAINTENANCE

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Application Qty Manufacturer Brand

Engine oil 750 ml (during regular service) TVS Motor Company TVS TRU4 PREMIUM, 4T oil 800 ml (incase of disassembly)

Transmission oil 100 ml (during regular service) -do- -do 120 ml (incase of disassembly)

Front fork oil 58 ± 1 ml / leg (drum brake model) IOC Gabriel Premium front fork oil 84 ± 1 ml / leg (disc brake model)

Disk brake fluid – TVS Girling DOT3 / DOT4

Grease – Bharat petroleum MP Grease no. 3 IOC Servo Gem no. 3 Bechem Bechem premium Kluber Lubrication Kluber Centoplex 2

Fuel additives As recommended IFTEX

RECOMMENDED LUBRICANTS

MAINTENANCE

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MAINTENANCE

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Maximum

Minimum

MAINTENANCE

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MAINTENANCE

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Once the battery is charged initially, never add diluted sulphuric acid. Use only distilled water for topping up. Never add tap water. Never check the battery charge by shorting terminals. Always connect the positive terminals first and the negative to avoid sparking. Do not obstruct, bend or change the routing of the battery air vent tube. Make sure that the vent tube is firmly attached to the battery and the other end is open and clear.

Caution

MAINTENANCE

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Extra fuse

Good Fuse

Blown Fuse

MAINTENANCE

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MAINTENANCE

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Do not use vehicle by shorting the wires without a fuse. This may result in overheating of electrical /

wiring and may result in fire. Do not use fuse of higher amperage than specified for the safety of electrical system.

Caution

0.9 ~ 1.0 mm

MAINTENANCE

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Maximum

Minimum

MAINTENANCE

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Always use only recommended make and type of spark plug. Replace the spark plug every 12000 km. Cover the spark plug hole with cloth when the plug is removed to prevent dust / water entry. It is advisable to tighten the new spark plug by hand till the end and then loose and again re-tight the spark plug by 1/8 of rotation after sealing by using the only the hand tool.

Caution

MAINTENANCE

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15 ~ 20 mm

MAINTENANCE

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If the vehicle is driven with less engine oil and transmission oil, the engine components will be severely damaged.

Check the oil level as per the schedule to avoid costly damage. Do not fill excess oil may cause oil leak. Always use ‘TVS TRU4 PREMIUM’ 4T oil only.

Caution

MAINTENANCE

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MAINTENANCE

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MAINTENANCE

Clearance

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MAINTENANCE

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MAINTENANCE

10 ~ 15 mm

Warning

Since the vehicle is fitted with Synchronised Braking System (SBS) adjust the brakes with additional care. If not it may result in brakes not working properly. Please contact TVS Motor

Company Authorised Main Dealer or Authorised Dealer for any further assistance.

Note

Please remember that the rear brake lever free play adjustment to be done only after adjusting the front brake lever play.

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MAINTENANCE

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MAINTENANCE

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MAINTENANCE

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MAINTENANCE

Warning

Check both the brake play periodically (drum brake). However the brake play needs to be adjusted more frequently depending upon the usage. Brakes are items of personal safety and should always be maintained in proper condition.

Caution

Replace the brake shoes as a set, if the wear limit indicator shows beyond the wear limit even after indexing the lever.

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MAINTENANCE

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MAINTENANCE

Note

Use suitable torch to have a clear vision while checking the brake fluid level through inspection window.

Check the brake fluid level only when the master cylinder is parallel to the ground.

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MAINTENANCE

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MAINTENANCE

T W

REAR

FRONT

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MAINTENANCE

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MAINTENANCE

Side walls of the tubeless tyre which in contact with the wheel rim are only seals the air inside the wheel assembly. Hence care should be taken not to damage the side walls of the tyres during removal / reassembly.

Caution

Warning

The tyre inflation pressure in cold condition and the tyre tread condition are extremely important for the performance and safety of the rider. Check tyres frequently for inflation pressure as well as the wear pattern on it. Use of a tyre other than the standard may cause instability.

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MAINTENANCE

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MAINTENANCE

In disc brake vehicle, care should be taken not to disconnect, twist or damage the brake hose while removing the wheel assembly.

Caution

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MAINTENANCE

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MAINTENANCE

Warning

Always make sure that whenever the wheel is removed, axle nut is properly re-tightened to the specified torque.

Do not park the vehicle on a slope or soft ground or else it may fall down. During storage, the battery must be recharged at recommended charger if stored more than a month.

Caution

Warning

The exhaust system becomes hot after a run. Park the vehicle in a place where pedestrians or children are not likely to touch the vehicle.

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MAINTENANCE

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Avoid using alkaline solution like detergent soaps for washing. This may damage head lamp and other lamp assemblies.

Caution

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Warning

Long journey are to be taken only after the running-in period of 1000 km.

MAINTENANCE

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*Applicable only for Disc brake model

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WARRANTY AND SERVICES

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WARRANTY AND SERVICES

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Following Toll Free numbers can be contacted for battery related queries if any.

Incase of EXIDE battery, call :- 1800 103 5454

Incase of AMCO battery, call :- 1800 425 0096

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Warning

Modifications to this vehicle not approved by the TV S M o tor Co mpa ny m ay ca use lo ss o f performance and render it unsafe for use and disqualifies for warranty coverage also.

WARRANTY AND SERVICES

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SERVICE INFORMATION

There are nine services for TVS WEGO during warranty period. Of these, first five services are free services for which labour charges are free. In addition to these five free services, we have a scheme of four pay services. Coupons for these free services are attached with this owner‘s manual. For keeping the maintenance track of your vehicle, a pay service record sheet is also attached. Please have the record sheet filled by the Dealer who is carrying out the maintenance service.

Before you avail your first free service, please enter the particulars of your vehicle on the left side of this page. This will be useful for any reference.

For availing any of the nine warranty services, please take your vehicle and your owner’s manual to any of our Authorised Main Dealer or any of our Authorised Dealer. After effecting the service the Authorised Main Dealer or the Authorised Dealer will take out the detachable portion of the relevant service coupon from your own e r’s man ua l fo r th e ir rec or ds a nd wil l obt ai n yo ur acknowledgment on the same for having the service done to your satisfaction. For your record, the Authorised Main Dealer or the Authorised Dealer will affix their stamp on the stub of the relevant service coupon or the last column of the record sheet whenever they carry out any service.

WARRANTY AND SERVICES

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Customer’s Name and address

......................................................................

Frame number..............................................

......................................................................

Engine number..............................................

......................................................................

Key number..................................................

Service coupon no........................................

Colour...........................................................

Date of sale...................................................

Km................................................................

Registration number.....................................

Selling dealer’s code, name, address and phone number:

......................................................................

Page 64

Periodic maintenance always helps in good performance of an automobile and our services are planned to

keep your TVS WEGO performing good. Please note that carrying out the services for your vehicle at scheduled intervals is necessary for availing of warranty. And please also remember that, after the services are over periodic servicing of your vehicle at appropriate intervals, depending upon its extent of use, will keep your vehicle at its best level of performance.

In case you need any clarification or assistance, please feel free to write to us mentioning the frame number, engine number and date of purchase of your vehicle also mention the name and place of the Authorised Main Dealer / Authorised Dealer from whom you bought the vehicle and getting it serviced.

Service Department TVS MOTOR COMPANY LIMITED P.O. Box No. 4, Harita, Hosur - 635 109, TAMILNADU, INDIA. Toll free no:- 18004252077

WARRANTY AND SERVICES

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Page 65

PART (B) DELIVERY CERTIFICATE

(To be given by the customer to TVS Motor Company Authorised Dealer at the time of taking

possession of new vehicle)

Certified that I have taken possession of the TVS WEGO bearing engine no. and frame no. as mentioned along side

from M/s...............................................................................

..........................................................................................to

day in good condition.

I have understood operations, controls and general maintenance instructions including wheel removal and engine oil specifications. The terms of warranty have been explained to me and I agree to abide by the same.

I have also received the following items along with my

TVS WEGO without extra charge.

Tool kit and first aid kito

Mirror (2 nos)o

Owners manual o

Set of two keyso

The location of the tool kit in the vehicle has been shown to me.

TO BE FILLED IN BY THE MAIN DEALER / AD

Engine No. :

Frame No. :

Dealer code :

Dealer stamp :

Date of delivery :

Colour :

Mode of purchase by customer

Show room - cash saleso Show room - hire purchase sales o Institutional saleso

Dealer to get the Customer information coupon filled by the customer and hand it over to Market Research, TVS Motor Company Limited, Hosur.

Dealer‘s signature : Customer signature : Date :

WARRANTY AND SERVICES

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Page 66

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WARRANTY AND SERVICES

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Page 67

SERVICE INITIATIVE

EXTENDED WARRANTY

Peace of mind for 5 years

Trouble free ownership experience

Valid at all India TVSM Authorized network

TVSM Genuine Parts Guaranteed

Higher Resale Value of Vehicle.

Optional feature, can be availed at nominal charges.

Contact your nearest Dealership for details*

*Terms and conditions apply

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Page 68

EXPRESS SERVICE

SERVICE INITIATIVE

Get your vehicle serviced in 1 hour at no additional cost. Contact your nearest Dealership for details.*

*Facility available at selected Dealerships only. Terms and conditions apply

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Page 69

SERVICE INITIATIVE

EXPERT ON WHEELS

Busy Life? Easy Servicing!

Now, service your bike anywhere, anytime.

Service the vehicle at your door step.

Available for regular maintenance or breakdown service only.

Offered at nominal convenience charges.

Contact your nearest Dealership for details.*

*Facility available at selected Dealership only. Terms and conditions apply

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Page 70

SERVICE INITIATIVE

PICKUP AND DROP

Busy Life? Easy Servicing!

Now, Avail Pickup & Drop of your vehicle for service.

Vehicle picked up & delivered from/to your office or residence at prefixed appointed time.

Offered at nominal convenience charges.

Contact your nearest Dealership for details.*

*Facility available at selected Dealership only. Terms and conditions apply

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Page 71

MANUFACTURER : TVS MOTOR COMPANY LIMITED P.B. No 4, Harita, Hosur - 635 109, India.

TECHNICAL SPECIFICATIONS

ENGINE

Type : Single cylinder, 4 stroke, air

cooled, spark ignition engine Cylinder bore : 53.5 mm Stroke : 48.8 mm Piston displacement : 109.7 cc Compression ratio : 9.5 : 1 Carburettor : UCAL VM 16 SH Air filter : Viscous paper filter Lubrication system : Forced wet sump Maximum power in kW : 5.88 @ 7500 rpm Maximum torque in Nm : 8.4 @ 5500 rpm Maximum speed : Around 78 km / hr Engine idling rpm* : 1600 + 100 rpm Starting system : Electric starter / kick starter

TRANSMISSION

Clutch : Dry - Centrifugal clutch Primary transmission : CVT (Continuous Variomatic

Transmission) Primary reduction : 2.38 to 0.82 Final reduction : 10.47

CHASSIS Dimensions and weights

Overall length : 1834 mm Overall width : 640 mm Overall height : 1115 mm Ground clearance : 132 mm Wheel base : 1275 mm

Steering angle : 90° Caster angle : 25°

Kerb weight

(with tool kit & 90% of fuel) : 108 kg

Pay load : 130 kg Maximum laden weight : 238 kg

Frame : Duplex tubular frame Front suspension : Telescopic hydraulic Rear suspension : Toggle link, gas filled hydraulic

dampers

Trail length : 93 mm

BRAKES

Front Disc : 220 mm dia (hand operated) Drum : 130 mm dia (hand operated) Rear : 130 mm dia (hand operated)

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* Under warm condition

Page 72

TECHNICAL SPECIFICATIONS

TYRE

Front tyre : 90/90 x 12 (tubeless) Rear tyre : 90/90 x 12 (tubeless) Tyre pressure (cold condition)

Front : 1.69 kg/cm (24 PSI)

Rear - Solo : 2.00 kg/cm (28 PSI)

Rear - Pillion : 2.25 kg/cm (32 PSI)

ELECTRICAL

Ignition system : IDI ignition Spark plug : BOSCH UR4KCW Spark plug gap : 0.9 ~ 1.0 mm Battery : 12V, 5Ah Generator : Fly wheel magneto, 12V, 80W Head lamp : 12V, 35/35W Tail / brake lamp : 12V, LED Turn signal lamps : 12V, 10W x 4 Position lamp : 12V, 3W x 2 Number plate lamp : 12V, 4W x 1 Speedometer : LCD / LED indicators Horn : 12V, DC x 1 Fuse : 12V, 10A x 1 (Blade type)

CAPACITIES

Fuel tank capacity : 5.0 litres* (including reserve) Fuel : Unleaded Petrol Engine oil and : TVS TRU4 PREMIUM, 4T oil transmission oil grade Engine oil capacity : 750 ml during regular service

a n d 8 0 0 m l i n c as e o f disassembly.

Transmission oil capacity : 100 ml during regular service

a n d 1 2 0 m l i n c as e o f

disassembly. Front fork oil grade : Gabriel Premium front fork oil Front fork oil capacity : 58 ± 1 ml per leg (for drum

brake model) : 84 ± 1 ml per leg (for disc

brake model) Disc brake fluid : TVS Girling DOT3 / DOT4

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Note

Specifications are subject to change without notice.

* The fuel tank is not a measuring instrument and the

capacity of fuel tank may slightly vary from the indicated capacity.

Page 73

GENERAL INFORMATION

Dear Customer,

It is mandatory under the Motor Vehicles Act to insure all motor vehicles. No motor vehicle can be used in a public place without a valid policy of insurance issued by an authorised insurer. Driving a motor vehicle without any such insurance is an offense under Motor Vehicles Act.

To assist our customers on their insurance requirements such as the prompt issue and renewal of policies as well as expeditious settlement of claims if any, our preferred insurers are :

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