TVS PHOENIX User Manual

CONTACT(S) FOR SUPPORT

-I-

CONTACT(S) FOR SUPPORT

In case you need any Clarification or Service Assistance, please contact our Dealer

Dealer code , name .......................................................................................................................

Address ..........................................................................................................................................

.........................................................................................................................................................

.........................................................................................................................................................

Contact person name and mobile no. (Sales)

.........................................................................................................................................................

Contact person name and mobile no. (Service)

.........................................................................................................................................................

Email id ...........................................................................................................................................

Or

TVS Motor Company‘s Area Offices (flip over for addresses)

Or

Toll Free Number : 18004252077

Email : [email protected]

CONTACT(S) FOR SUPPORT

-II-

CONTACT(S) FOR SUPPORT

CONTACT AT OUR AREA OFFICES

CONTACT(S) FOR SUPPORT

CONTACT(S) FOR SUPPORT

-III-

CONTACT AT OUR AREA OFFICES

CONTACT(S) FOR SUPPORT

-IV-

CONTACT(S) FOR SUPPORT

CONTACT AT OUR AREA OFFICES

UNIQUE FEATURES OF TVS PHOENIX

UNIQUE FEATURES OF TVS PHOENIX

-V-

UNIQUE FEATURES OF TVS PHOENIX

UNIQUE FEATURES OF TVS PHOENIX

-VI-

* Applicable only for Disc version

UNIQUE FEATURES OF TVS PHOENIX

UNIQUE FEATURES OF TVS PHOENIX

-VII-

Dear friend,

Thank you for choosing TVS Phoenix 125 – The Fully Loaded 125cc Bike.

As an elite owner of the TVS Phoenix 125, you are now part of a family with millions of satisfied TVS customers.

TVS Phoenix 125 is a supreme combination of contemporary styling, thoughtful engineering and premium
features. It is a re-imagination of comfort and convenience like no other bike in the category.

This manual explains the multiple features and operations of your TVS Phoenix 125. Please read it carefully and
follow the instructions to enjoy a fabulous ride.

To prolong your ride, we urge you to get your TVS Phoenix 125 serviced only at TVS Motor Company Authorised
Main Dealers / Authorised Dealers.

Wishing you a joyful riding experience!

TVS MOTOR COMPANY LIMITED

FOREWORD

FOREWORD

-VIII-

NOTICE

-IX-

NOTICE

This manual should be considered as a permanent part of the motorcycle and should remain with the motorcycle
when resold or transferred to a new owner.

All information, illustrations, photographs and specifications contained in this owner’s manual are based on the
latest product information available at the time of this publication. TVS Motor Company Limited may, however,
incorporate modifications or improvements on its vehicles at any time without notice, and therefore, in such
events it is possible that the relevant part of the owner’s manual does not apply to your vehicle.

Prior permission of TVS Motor Company Limited is required for quoting, copying or reproducing any part of this
owner’s manual.

Note

Accessories shown in the picture may not be part of the standard equipment.

Pictures shown in this manual are of TVS Phoenix 125 Disc Brake model

Part Number :- NC210010 Revision 0, April 2015

SAFETY INFORMATION

SAFETY INFORMATION

Operating this vehicle safely is an important responsibility of the rider. To help you make decisions about safety,
we have provided operating procedure and other information in this manual. This information alerts you on
potential hazards that could hurt you or others. Since it is not possible to warn you about all hazards associated
with operating or maintaining the vehicle, you must use your own judgement.

You will find important safety information in following form in this manual. These words carry the following
connotations:

Warning

Disregarding this message might result in injury to the rider.

Caution

This message indicates special procedures or precautions to be followed to avoid damage to the vehicle.

Note

This message provides further clarification for clear understanding of a particular information.

-X-

CONTENTS

CONTENTS

-XI-

Running-in information 01

Safe riding tips 02

Know your TVS Phoenix 125 06

Riding your TVS Phoenix 125 25

Maintenance 30

Warranty and services 50

Technical specifications 62

General information 65

Caution

Replacing the engine cum transmission oil during first free service is most important for better life of engine.
Always use TVS TRU4 PREMIUM oil (SAE10W30 API-SL, JASO MA2) for better performance and life.

RUNNING-IN INFORMATION

RUNNING-IN INFORMATION

The first 1000 km is a crucial part for the life of your motorcycle. Proper running-in operation during this period
helps in ensuring maximum life and smooth performance of your motorcycle.

The reliability and performance of your motorcycle depends on the special care and restrain exercised during the
running-in period. It is especially important that you avoid operating the engine in high speed (RPM), which could
expose the engine parts to excessive stress. Maximum recommended speed during the running-in is:

Maximum 50 kmph speed upto 1000 km (vary the engine speed for better mating of parts).

The first free service at 500 ~ 750 km is most important. During running-in period all the engine components and
other parts will have set in. All adjustments to be restored, all fasteners to be tightened. Engine cum transmission
oil to be replaced. Timely performance of the first free service will ensure optimum service life and performance
from the engine.

-1-

SAFE RIDING TIPS

SAFE RIDING TIPS

SAFE RIDING RECOMMENDATIONS

Any two wheeler riding requires some precautions to be taken to ensure the safety of the rider, pillion and other
road users. These precautions are:

Familiarise yourself with TVS Phoenix 125

Riding skill and your mechanical knowledge form the foundation of safe riding practices. We suggest you to
practice riding TVS Phoenix 125 in a low-traffic condition until you are thoroughly familiar with your vehicle and its
controls. Remember practice makes you perfect.

Riding apparel

Loose, fancy clothing can be uncomfortable and unsafe when riding a two-wheeler. Choose good quality two
wheeler riding apparel.

Know your limits

Ride within the boundaries of your own skill at all times. Knowing these limits and staying within them will help
you avoid accidents.

-2-

Warning

Two wheeler safety equipment starts with a safety helmet of good quality. One of the most serious injuries
that can happen is head injury. Always wear ISI approved helmet. You should also have good suitable eye
protection.

SAFE RIDING TIPS

SAFE RIDING TIPS

Posture

Proper vehicle riding starts with proper posture.

1. Keep your elbows relaxed and flexible.

2. Sit and adjust yourself on seat so that arms and
shoulders are relaxed.

3. Look widely instead of gazing at one point.

4. Keep the knees close to fuel tank.

Cornering

When cornering, centrifugal force works in a
direction perpendicular to the direction in which
the vehicle is moving. Centrifugal force increases
in proportion with speed and the radius of the
corner.

During cornering, reduce speed so as to lessen the
effects of centrifugal force. By all means, avoid
abrupt application of brake or sudden steering.

-3-

Warning

One-hand riding is dangerous. Keep both hands
firmly on the handle bar and both feet securely on
the foot rest. Under no circumstances should both
the hands be removed from the handle bar, as it is
very dangerous.

Avoid use of mobile phones while riding as it
could lead to fatal accident.

Do not downshift the gear in the midst of
cornering. Slow down to a safe speed before
negotiating a corner. If this is the first time that you
are riding a vehicle of this type, we suggest that
you practice on a safe, open area to become
thoroughly familiar with the operation of the
vehicle.

Braking

For safe riding, it is very important to master the
braking techniques.

1. Close / release the throttle.

2. Hold the vehicle upright as you apply the brake.

3. Progressive application of brake is safer.

4. Never depress the clutch lever while braking at
higher speeds.

5. Apply both the brakes.

6. Riding down hills, while cornering and wet
roads, close the throttle and down shift the
gear to take advantage of gearbox and engine
which acts as an additional brake. This will
avoid loss of control over the vehicle due to
over speed.

Causes for poor braking

1. If the brake shoes / pads or drum / disc are worn
out or if there is water or oil on them, sufficient
friction does not develop and brakes do not
work well.

SAFE RIDING TIPS

SAFE RIDING TIPS

2. Even when the brake works normally, if the
road surface is wet or the tyre surface is
worn-out, tyres do not take a firm hold on the
surface, increasing the stopping distance.

3. Approximately 60% braking effect is from front
brake. Non-usage of front brake causes poor

braking.

-4-

Warning

As the vehicle speed increases, the stopping
distance also increases progressively. Be sure
that, you have sufficient distance between you and
the vehicle or obstruction ahead of you.

Avoid directing the water jet directly towards brake
drums / disc pads during water wash.

Using only the front or rear brake is dangerous and
can cause skidding and loss of control. Apply both

the brakes together and with great care on a
wet road or other slippery surfaces. Any abrupt

braking on slippery or irregular roads can cause loss
of rider control.

SAFE RIDING TIPS

SAFE RIDING TIPS

AC CESSORY I NSTALLA TI ON AND
SAFETY TIPS

Use extreme caution while selecting and installing
the accessories for your motorcycle.

The addition of unsuitable accessories can lead
to unsafe operating conditions. Your friendly
Dealer will assist yo u in select i n g qua l i ty
accessories and installing them correctly.

While selecting the accessories, make sure the
accessories should not obstruct lighting,

steerability, suspension level and ground
clearance. Please ensure that, if the tank cover is

used, it is not getting en-trapped between fuel tank
and fuel tank cap.

Additional electrical equipments and controls
should not exceed the specified electrical
system load of the vehicle (capacity of battery
and magneto).

EMISSION CONTROL

All the TVS vehicles are tested in the factory for
optimum fuel efficiency and lowest possible CO
levels.

Note

Get your vehicle certified by the Government
authorised emis s i on te s ting st ations at
specified intervals.

-5-

Do not disturb the Carburettor settings as this
may lead to higher fuel consumption and also
higher CO levels.

If the vehicle needs any adjustments, please
consult nearest TVS Motor Company Authorised
Main Dealer or Authorised Dealer.

While adequate care is exercised at the factory to
ensure that the emissions are within the limits, it is
essential for the owner to always maintain the
motorcycle in good condition by getting it
periodically checked and serviced by TVS Motor
Company Authorised Main Dealer or Authorised
Dealer so that the emission and fuel consumption
levels are maintained as per norms.

KNOW YOUR TVS PHOENIX 125

KNOW YOUR TVS PHOENIX 125

VEHICLE IDENTIFICATION NUMBER

Serial numbers of both frame and engine are required for vehicle identification. They are also required to assist
your Dealer for ordering parts or referring to special information.

Please fill the above boxes now for future reference

Frame number

Engine number

Control key number

The frame serial number is stamped on the left side
of the steering head tube.

The engine serial number is stamped on the top of
the left side crankcase near cylinder block.

-6-

KNOW YOUR TVS PHOENIX 125

KNOW YOUR TVS PHOENIX 125

LOCATION OF PARTS - HANDLE BAR

1. Choke lever

2. Horn switch

3. Turn signal lamp switch

4. Clutch lever

5. Pass by switch

6. Rear view mirror L

7. High / low beam switch

8. Digital speedometer

9. Ignition cum steering lock

10. Master cylinder front*

11. Rear view mirror R

12. Hazard switch

13. Front brake lever

14. Throttle grip

15. Head lamp switch

16. Electric starter switch

17. Fuel tank cap

-7-

12

13

14

15

16

17

6 7 8

10 11

9

1

2

3

4

5

* Applicable only for Disc version

KNOW YOUR TVS PHOENIX 125

LOCATION OF PARTS - VEHICLE LEFT SIDE

1. Front wheel axle

2. Fuel cock

3. Gear shift lever

4. Rider foot rest L

5. Centre stand

6. Side stand

7. Chain inspection window

8. Pillion foot rest L

9. Rear wheel axle

10. Lady foot rest

11. Saree guard

12. Cover frame L lock

13. Rear shock absorber L

KNOW YOUR TVS PHOENIX 125

-8-

1

32

12

13

4

5

7

6

9

10

11

8

KNOW YOUR TVS PHOENIX 125

LOCATION OF PARTS - VEHICLE RIGHT SIDE

1. Disc plate front*

2. Front wheel axle nut

3. Front caliper assembly*

4. Spark plug

5. Gauge oil level

6. Rear brake pedal

7. Kickstarter lever

8. Rider foot rest R

9. Pillion foot rest R

10. Muffler assembly

11. Rear brake adjuster

12. Rear shock absorber R

13. Cover frame R screw

KNOW YOUR TVS PHOENIX 125

-9-

1239

1011

12

13

* Applicable only for Disc version

45678

KNOW YOUR TVS PHOENIX 125

LOCATION OF PARTS - VEHICLE FRONT AND REAR

FRONT

1. Turn signal lamp front L

2. Head lamp assembly

3. Crash guard

4. Position lamps

5. Turn signal lamp front R

REAR

1. Pillion handle

2. Tail lamp assembly

3. Turn signal lamp rear R

4. Reflex reflector

5. Turn signal lamp rear L

KNOW YOUR TVS PHOENIX 125

-10-

5

4

5

4

1

1

2

3

3

2

KNOW YOUR TVS PHOENIX 125

KNOW YOUR TVS PHOENIX 125

-11-

Note

Vehicle location assistance works around 15 meter
from the vehicle and in-line of sight of the vehicle.

If the vehicle is parked in switched ‘OFF’ condition
for two days, the vehicle location assistance device
gets disabled itself to avoid discharge of battery. It
gets enabled automatically once the ignition is
turned ‘ON’ again.

While pressing the activation switch of the remote,
the LED indicator (B) glows continuously. If it is not
glowing, the battery of the remote may lost it’s
power. Similarly, if the remote is lost / damaged,
you can purchase a new remote and assign it with
your bike’s location assistance device. Contact
nearest TVS Motor Company Authorised Main
Dealer / Authorised Dealer for battery replacement
or for purchasing a new remote and assigning it
with your vehicle location assistance device.

* Applicable only for Disc version

Key holding slot

B

A

KNOW YOUR TVS PHOENIX 125

KNOW YOUR TVS PHOENIX 125

-12-

Caution

Do not try to assign a non-genuine remote with
your vehicle location assistance device. It may
damage the device and make it inactive.

Do not attach the remote to your key ring. It
may cause rattling noise while driving.

KNOW YOUR TVS PHOENIX 125

KNOW YOUR TVS PHOENIX 125

-13-

Caution

Leaving the ignition cum steering lock in ‘ON’
position will drain the battery when the vehicle is
not in use . So “Switch off” and take the key out
when the vehicle is not in use. For safety, always
lock the steering while parking.

Note

When the ignition lock is turned ‘ON’ the
speedometer performs self test. Wait till the self
test cycle of speedometer gets over.

The back l i g h t of the speedometer gl ows
continuously once the ignition is turned ‘ON’.

1

2

3

4

5

Warning

Never attempt to move the vehicle when the
steering is locked, you may lose balance.

KNOW YOUR TVS PHOENIX 125

5a

5b

5c

5f

5e

5d

KNOW YOUR TVS PHOENIX 125

-14-

KNOW YOUR TVS PHOENIX 125

-15-

KNOW YOUR TVS PHOENIX 125

KNOW YOUR TVS PHOENIX 125

Note

Service reminder indicator lamp works only based
on the distance (km) covered by the vehicle. This is
only a reminder indicator. Customers are advised
to keep track and follow the service schedule.

-16-

KNOW YOUR TVS PHOENIX 125

1

2

3

4

5

6

KNOW YOUR TVS PHOENIX 125

Warning

Always use the appropriate turn signal lamps when
you intend to change lanes or take turns. Be sure to
switch ‘OFF’ the turn signal lamps after negotiating
the turns or lanes.

-17-

KNOW YOUR TVS PHOENIX 125

Warning

Use appropriate head lamp beam ‘high / low’ as per
the traffic and road conditions for your safety and to
avoid inconvenience to other riders.

Caution

Always use choke for starting the cold engine.
Never open the throttle fully when the choke is
applied. It may lead to flooding of engine and
difficulty in starting.

Note

If the pass by is operated with the engine ‘OFF’
condition, the head lamp glows only with 50%
illumination.

KNOW YOUR TVS PHOENIX 125

-18-

For cold starts, avoid using electric starter. Use
kickstarter. A typical example is early morning
start. This would reduce load on the battery and
prevents quick drain.

Caution

5 4

1 2 3

KNOW YOUR TVS PHOENIX 125

KNOW YOUR TVS PHOENIX 125

Note

Avoid unnecessary usage of hazard warning lamps
with engine off condition. Battery may get drained.

* Fuel tank is not a measuring instrument and capacity of the fuel
tank may slightly vary from the indicated capacity.

-19-

A

KNOW YOUR TVS PHOENIX 125

KNOW YOUR TVS PHOENIX 125

RES

OFF

ON

Leaving the fuel cock in ‘ON’ or ‘RESERVE’
position may cause the fuel tank to completely
drain out, incase any malfunctioning of carburettor
float system.

Similarly, if the fuel cock is positioned between
‘ON’ and ‘OFF’ may drain off entire fuel while riding
the vehicle.

Caution

-20-

Warning

Avoid spilling of fuel on the hot engine. Never refill
fuel near open flame. Do not smoke while
refueling. Do not use cell phones while refueling.

Whenever refueling the bike, fill upto the bottom of
neck portion of the fuel tank. Filling above the neck
may result in improper breathing of fuel tank and
seepage of fuel.

Note

KNOW YOUR TVS PHOENIX 125

KNOW YOUR TVS PHOENIX 125

4
3
2
1
N

N
1
2
3

4

Lower gears

Higher gears

-21-

It is recommended to start the vehicle always in
neutral gear. However, the vehicle can be started
in any gear using electric starter, after depressing
the clutch lever.

Note

KNOW YOUR TVS PHOENIX 125

KNOW YOUR TVS PHOENIX 125

ON

Brakes are items of personal safety and should
always be maintained in proper condition.

Warning

-22-

1

2

1a

KNOW YOUR TVS PHOENIX 125

OFF

RES

KNOW YOUR TVS PHOENIX 125

Warning

Always release the side stand to its full up position
before moving the vehicle.

Caution

Never sit on the vehicle when it is supported by
side stand. Always park the vehicle on a flat, firm
surface.

Do not pull out the cover frame by holding the
cover frame front at (A) as it may get damaged.

Caution

2

A

1

3

-23-

KNOW YOUR TVS PHOENIX 125

KNOW YOUR TVS PHOENIX 125

It is recommended to use the tool kit in case of any
emergency only. It is always advisable to take your
vehicle to TVS Motor Company Authorised Main
Dealer / Authorised Dealer.

Note

-24-

KNOW YOUR TVS PHOENIX 125

INSPECTION BEFORE RIDING

Check the following items before riding.

ITEM WHAT TO CHECK FOR

Engine cum transmission oil Availability of oil upto the level (page no. 37)
Fuel Enough fuel for the planned distance of running
Tyres Correct pressure (page no. 43)
Adequate tread depth / No cracks or cuts
Battery Proper working of position lamps, tail lamp, horn, brake lamp, turn signal lamps,

neutral lamp and electric starter.

Proper working of pass-by, head lamp high beam / low beam and high beam

indicator.
Low battery indication (page no. 16) and electrolyte level (page no. 34)
Speedometer Performing self check and proper working of back illumination
Steering Smooth movement / No play or looseness
Throttle Correct free play of cable / Smooth operation
Clutch Correct free play of cable (page no.37)
Smooth and progressive action
Brakes Availability of brake fluid (incase of disc brake), proper working of brake and

correct brake play (page no.39).
Wheels Free rotation

RIDING YOUR TVS PHOENIX 125

-25-

RIDING YOUR TVS PHOENIX 125

RIDING YOUR TVS PHOENIX 125

Caution

Do not keep the engine in idling rpm for long and do
not open excessive throttle when engine is idling
and the vehicle is parked. It leads to overheating of
engine and damage to the internal components.

Warning

Do not run the engine indoors where little or no
ventilation available. Exhaust gases are extremely
poisonous.

-26-

RIDING YOUR TVS PHOENIX 125

RIDING YOUR TVS PHOENIX 125

Warning

Reduce speed to a safe limit before turning /
cornering. Do not apply brake while turning /
cornering. Do not disengage clutch before braking.

Caution

Never mix oil in petrol in the fuel tank. Always fill
fuel from the reputed and reliable fuel stations.

Note

Use fuel additives in petrol as recommended by
the respective manufacturer for low carbon
deposition.

-27-

RIDING YOUR TVS PHOENIX 125

RIDING YOUR TVS PHOENIX 125

Caution

Never drive the vehicle with half clutch. This will
reduc e the li fe of cl ut ch and affec t s the
performance of the vehicle and fuel economy.

-28-

RIDING YOUR TVS PHOENIX 125

RIDING YOUR TVS PHOENIX 125

-29-

RIDING YOUR TVS PHOENIX 125

MAINTENANCE SCHEDULE

The maintenance schedule indicates the intervals between periodic services. At the end of each interval, be sure
to inspect, check, replace, adjust, lubricate and service as instructed. If the maintenance is not done periodically, it
will result in rapid wear and severe damage to the vehicle. If the vehicle is used under high stress conditions such
as continuous full throttle operation or is used / operated in dusty climate, certain jobs should be performed more
often to ensure reliability of the vehicle. Cylinder head, steering components, suspension, chain and wheel
components etc., are key items and require very special and careful servicing. TVS Motor Company Limited
strongly recommends that the jobs as per the maintenance schedule be performed by your TVS Motor Company
Authorised Main Dealer / Authorised Dealer.

Periodic inspections may reveal one or more parts that may need replacement. Whenever replacing parts on TVS
Phoenix 125, it is recommended that you use only the TVS Motor Company Genuine parts.

MAINTENANCE

Caution

Proper running-in and maintenance are mandatory for making certain that your vehicle is reliable and gives
optimum performance at all times. Be sure that the periodic maintenance is performed thoroughly in accordance
with the instructions given in this owner’s manual.

In more dusty areas, the air filter element may required early replacement than the mentioned kilometers to avoid
costly damages to the engine.

-30-

MAINTENANCE

Item In free service After free service
Service 1st 2nd 3rd 4th 5th Remarks

Every Every

km 500-750 2500-3000 5000-6000 8500-9000 11500-12000

3000 km 6000 km

Period from the date of sale 1 month 3 months 6 months 9 months 12 months

Engine cum transmission oil R I & T R I & T R I & T R
Oil filter (strainer) C – C – C – C
Centrifugal filter – – C – C – C
Spark plug C & A – – – R – – Replace every 12000 km
Air cleaner element – – – – R – – Replace every 12000 km
SAI filter – – – – R – – Replace every 12000 km
PCV filter element – – – – R – – Replace every 12000 km
Carburettor assembly C & A – – – C & A – – C & A every 12000 km
Tappet clearance I & A – I & A – I & A – I & A
Fuel cock sediment bowl C C C C C C –
Hose fuel I I I I I I – Replace every three years

1

All control cables I, A & L I, A & L I, A & L I, A & L I, A & L I, A & L –
Throttle grip – – L – L – L Lubricate using grease
Choke operation I I I I I I –
Steering smooth operation / play I & A I & A I & A I & A C, L & A I & A – C & L with fresh Bechem

premium grade 3 grease
every 12000 km

Front fork oil – – – – – – – Replace every 18000 km
Front and rear suspension I I I I I I – Inspect for proper functioning
All fasteners I & TI I & TI I & TI I & TI I & TI I & TI –
Drive chain C, L & A C, L & A C, L & A C, L & A C, L & A C, L & A – Adjust if necessary

PERIODIC MAINTENANCE SCHEDULE

MAINTENANCE

-31-

MAINTENANCE

MAINTENANCE

-32-

Item In free service After free service
Service 1st 2nd 3rd 4th 5th Remarks

Every Every

km 500-750 2500-3000 5000-6000 8500-9000 11500-12000

3000 km 6000 km

Period from the date of sale 1 month 3 months 6 months 9 months 12 months

All bulbs, horn and switches I I I I I I – Inspect for proper functioning
Head lamp beam I & A I & A I & A I & A I & A I & A –
Battery electrolyte level I & T I & T I & T I & T I & T I & T –

2

Specific gravity and voltage I I I I I I –

3

Brake effectiveness / play I & A I & A I & A I & A I & A I & A –
Brake cams – – C & L – C & L – C & L Lubricate using grease
Brake pad wear* I I I I I I – Replace if necessary
Brake fluid* I & T I & T I & T I & T I & T I & T – Replace every 21000 km
Brake hose* I I I I I I – Replace every three years
Master cylinder cups* – – – – – – – Replace every 21000 km
Wheel freeness I I I I I I –
Tyre pressure at cold condition I & S I & S I & S I & S I & S I & S –
Engine idling RPM I & S I & S I & S I & S I & S I & S –

4

Idling CO% I & S – – – – – –
Centre / side stand pivot L L L L L L – Lubricate using TRU4 oil
Kick starter pedal pivot L L L L L L – Lubricate using TRU4 oil
Swing arm bearings – – – – – – – Lubricate using grease

every two years

R - Replace; I - Inspect; T - Top up; C - Clean; A - Adjust; L - Lubricate; TI - Tighten; S - Set

1 2

Inspect for proper operation and adjust play. Lubricate ends using grease. Recharge if necessary

3

Lubricate brake pedal shaft every service using TRU4 oil

4

Idling CO% should be set with the help of exhaust gas analyser and tachometer only * Applicable only for Disc version

MAINTENANCE

Application Qty Manufacturer Brand

Engine cum transmission oil 1000 ml TVS Motor Company TVS TRU4 PREMIUM oil
(SAE 10W30 API-SL, JASO MA2)

Front fork oil (for GIL make) 155 ± 2 ml / leg IOC / Castrol Teleshockab oil
(for TOP make) 140 ± 2.5 ml / leg

Disk brake fluid* – TVS Girling DOT 3 / DOT 4

Grease – Bharath petroleum MP Grease no. 3

IOC Servo Gem no. 3

Bechem Bechem premium grade 3

Chain lubricant – TVS Motor Company TRU SPRAY

Fuel additives As recommended IFTEX

MAINTENANCE

RECOMMENDED LUBRICANTS

-33-

* Applicable only for Disc version

MAINTENANCE

MAINTENANCE

Caution

Once the battery is charged initially, never add
diluted sulphuric acid. Use only distilled water for
topping up. Never add tap water.

Never check the battery charge by shorting the
terminals. Always connect the positive terminal
first and then negative to avoid sparking.

Do not obstruct, bend or change the routing of
battery air vent tube. Make sure that the vent tube
is firmly attached to the battery and the other end is
open and clear.

-34-

MAINTENANCE

MAINTENANCE

-35-

Good Fuse

Blown Fuse

Caution

Do not use vehicle by shorting the wires without
a fuse. This may result in overheating of electrical /
wiring and may result in fire. Do not use fuse of
higher amperage than specified for the safety
of electrical system.

MAINTENANCE

MAINTENANCE

Caution

Always use only recommended make and type of
spark plug. Replace spark plug every 12000 km.

Cover the spark plug hole with cloth when the plug
is removed to prevent dust / water entry.

It is advisable to tight the new spark plug by hand
till the end and then loose and again re-tight the
spark plug by 1/8 of rotation after sealing by using
only the hand tool .

0.6 ~ 0.8 mm

B

A

-36-

MAINTENANCE

MAINTENANCE

Caution

If the vehicle is driven with less engine cum
transmission oil, engine components will be
severely damaged. Check the oil level as per the
schedule to avoid costly damage. Do not fill excess
oil may cause oil leak. Always use TVS TRU4
PREMIUM oil (SAE 10W30 API-SL, JASO MA2)
only.

-37-

Maximum

Minimum

MAINTENANCE

MAINTENANCE

Caution

Too much or too less clutch lever free play will
damage the clutch plates, thereby affecting the
performance of the vehicle.

Adjusted clutch lever free play only when the
engine is cold.

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1

2

3

MAINTENANCE

MAINTENANCE

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SOFT

HARD

MAINTENANCE

Caution

Keep both left and right shock absorbers spring
adjusters in the same position. Contact nearest
TVS Motor Company Authorised Main Dealer or
Aut h o r i s ed Deal e r for adjusting the shock
absorbers.

4

2

3

1

MAINTENANCE

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A

B

MAINTENANCE

MAINTENANCE

Warning

Check the brake play periodically. However the
brake play needs to be adjusted more frequently
depending upon the usage.

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MAINTENANCE

MAINTENANCE

-42-

MAINTENANCE

MAINTENANCE

Warning

Replace the brake shoes as a set, if the wear limit
indicator shows beyond the wear limit even after
indexing the lever.

-43-

MAINTENANCE

A

A

B

B

MAINTENANCE

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Warning

Tyre inflation pressure in cold condition and the
tyre tread condition are extremely important for the
performance and safety of the rider. Check the
tyres frequently for inflation pressure as well as the
wear pattern on it. Use of a tyre other than the

standard may cause instability.

MAINTENANCE

A

Caution

The tyre walls of the tubeless tyre which in contact
with the wheel rim are only seals the air inside the
wheel assembly. Hence care should be taken not
to damage the side walls of the tyres during
removal / reassembly.

* Applicable only for Disc version

MAINTENANCE

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MAINTENANCE

MAINTENANCE

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MAINTENANCE

1

2

Warning

Always make sure that whenever the wheel is
removed, axle nut is properly re-tightened to the
specified torque.

In disc brake vehicle, ensure the proper seating of
disc in the caliper assembly while reassembling.
Similarly, In drum brake vehicle, locate the lug on
the fork leg L to the slot in the brake panel while
reassembling.

MAINTENANCE

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MAINTENANCE

1

4

5

2

3

MAINTENANCE

-48-

MAINTENANCE

Warning

The exhaust system becomes hot after a run. Park
the vehicle in a place where pedestrians or children
are not likely to touch the vehicle.

Caution

Do not park the vehicle on a slope or soft ground or
else it may fall down.

During storage, the battery must be recharged on a
constant current battery charger at recommended
amperage atleast once in a month.

Caution

Avoid using alkaline solution like detergent soaps
for washing the vehicle. This may damage head
lamp and other lamp assemblies.

MAINTENANCE

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MAINTENANCE

Warning

Long journey are to be taken only after the
running-in period of 1000 km.

WARRANTY AND SERVICES

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WARRANTY AND SERVICES

WARRANTY AND SERVICES

Modifications to this vehicle not approved by the
TV S M oto r C om pan y m ay ca use lo ss of
performance and render it unsafe for use and
disqualifies for warranty coverage also.

Warning

-51-

WARRANTY AND SERVICES

WARRANTY AND SERVICES

-52-

WARRANTY AND SERVICES

SERVICE INFORMATION

There are eleven services for TVS Phoenix 125 during warranty
period. Of these, the first five are free services for which labour
charges are free. In addition to these five free services, we have a
scheme of six pay services. Coupons for the free services are
attached with this owner’s manual. For keeping maintenance track
of your vehicle, a pay service record sheet is also attached. Please
have the record sheet filled by the Dealer who is carrying out the
maintenance service.

Before you avail your first free service, please enter the particulars of
your vehicle on the left side of this page. This will be useful for any
reference.

For availing any of the eleven warranty services, please take your
vehicle and your owner’s manual to any of our Authorised Main
Dealer or any of our Authorised Dealer. After effecting the service
the Authorised Main Dealer or the Authorised Dealer will take out
the detachable portion of the relevant service coupon from your
own er’s man ual for the ir r ecor ds a nd w ill obt ain you r
acknowledgment on the same for having the service done to your
satisfaction. For your record, the Authorised Main Dealer or the
Authorised Dealer will affix their stamp on the stub of the relevant
service coupon or the last column of the record sheet whenever they
carry out any service.

Customer’s Name and address

......................................................................

......................................................................

......................................................................

Frame number..............................................

......................................................................

Engine number.............................................

......................................................................

Key number..................................................

Service coupon no........................................

Colour...........................................................

Date of sale...................................................

Km................................................................

Registration number.....................................

......................................................................

Selling dealer’s code, name, address and
phone number:

......................................................................

......................................................................

WARRANTY AND SERVICES

-53-

WARRANTY AND SERVICES

Periodic maintenance always helps good performance of an automobile and our services are planned to keep your
TVS Phoenix 125 performing good. Please note that carrying out the services for your vehicle at scheduled
intervals is necessary for availing of warranty. And please also remember that, after the services are over,
periodic servicing of your vehicle at appropriate intervals, depending upon its extent of use, will keep your vehicle
at its best level of performance.

In case you need any clarification or assistance, please feel free to write to us mentioning the frame number,
engine number and the date of purchase of your vehicle also the name and place of the Authorised Main Dealer /
Authorised Dealer from whom you bought the vehicle and getting it serviced.

Service Department
TVS MOTOR COMPANY LIMITED
P.O.Box No. 4, Harita, Hosur - 635 109,
TAMILNADU, INDIA.

Toll free no. :- 18004252077

WARRANTY AND SERVICES

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WARRANTY AND SERVICES

PART (B) DELIVERY CERTIFICATE

(To be given by the customer to TVS Motor Company authorised dealer at the time of taking possession of new vehicle)

Certified that I have taken possession of the TVS Phoenix
125 bearing engine no. and frame no. as mentioned along

side from M/s .......................................................................

.............................................................................................

today in good condition.

I have understood operations, controls and general
maintenance instructions including rear wheel removal and
engine oil specifications. The terms of warranty have been
explained to me and I agree to abide by the same.

I have also received the following items along with my TVS
Phoenix 125 without extra charge.

o Tool kit and first aid kit

o Mirror (2 nos)

o Owners manual

o Set of two keys

The location of the tool kit in the vehicle has been shown to
me..

TO BE FILLED IN BY THE DEALER

Engine No. :

Frame No. :

Dealer code :

Dealer stamp :

Date of delivery :

Colour :

Mode of purchase by customer

o Show room - cash sales
o Show room - hire purchase sales
o Institutional sales
Dealer to get the Customer information coupon filled by the

customer and hand it over to Market Research, TVS Motor
Company Limited, Hosur.

Dealer‘s signature : Customer signature : Date :

WARRANTY AND SERVICES

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WARRANTY AND SERVICES

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WARRANTY AND SERVICES

-57-

WARRANTY AND SERVICES

EXTENDED WARRANTY

Peace of mind for 5 years

Trouble free ownership experience

Valid at all India TVSM Authorized network

TVSM Genuine Parts Guaranteed

Higher Resale Value of Vehicle.

Optional feature, can be availed at nominal charges.

Contact your nearest Dealership for details*

*Terms and conditions apply

-58-

SERVICE INITIATIVE

EXPRESS SERVICE

Get your vehicle serviced in 1 hour at no additional cost. Contact your nearest Dealership for details.*

*Facility available at selected Dealerships only. Terms and conditions apply

-59-

SERVICE INITIATIVE

EXPERT ON WHEELS

Busy Life?
Easy Servicing!

Now, service your bike anywhere, anytime.

Service the vehicle at your door step.

Available for regular maintenance or breakdown service only.

Offered at nominal convenience charges.

Contact your nearest Dealership for details.*

*Facility available at selected Dealership only. Terms and conditions apply

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SERVICE INITIATIVE

PICKUP AND DROP

Busy Life?
Easy Servicing!

Now, Avail Pickup & Drop of your vehicle for service.

Vehicle picked up & delivered from/to your office or residence at prefixed appointed time.

Offered at nominal convenience charges.

Contact your nearest Dealership for details.*

*Facility available at selected Dealership only. Terms and conditions apply

-61-

SERVICE INITIATIVE

MANUFACTURER : TVS MOTOR COMPANY LIMITED
P.B. No. 4, Harita, Hosur - 635 109, India.

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

ENGINE

Type : Single cylinder, 4 stroke, air

cooled spark ignition engine

Cylinder bore : 57 mm

Stroke : 48.8 mm

Piston displacement : 124.53 cc

Compression ratio : 9.4 : 1.0

Carburettor : UCAL UCD 25

Air filter : Paper filter element

Lubrication system : Positive lubrication

Maximum power in kW : 8.1 (11 bhp) @ 7500 rpm

Maximum torque in Nm : 10.8 @ 5500 rpm

Maximum speed : Around 100 km / hr

Engine idling rpm : 1400 ± 1 00 rpm (under

warm condition)

Starting system : Electric starter / kick starter

TRANSMISSION

Clutch : Wet - Multi plate type

Transmission : 4 speed constant mesh

Gear shift pattern : All up heel-toe shift

Primary transmission : Spur gears

Secondary transmission : Chain and sprockets

GEAR RATIOS

I gear : 3.273

II gear : 1.765

III gear : 1.238

IV gear : 0.958

Primary reduction : 3.250

Final reduction : 3.214

-62-

CHASSIS

Overall length : 1985 mm
Overall width : 740 mm
Overall height : 1065 mm
Ground clearance : 165 mm
Wheel base : 1265 mm
Kerb weight (with toolkit
and 90% of fuel) : 114 kg (drum brake)
: 116 kg (disc brake)
Pay load : 130 kg
Maximum laden weight : 244 kg (drum brake)
: 246 kg (disc brake)
Steering angle : 88°
Caster angle : 25°
Frame : Single cradle tubular frame
Front suspension : Telescopic oil damped
Rear suspension : Twin, 5 step adjustable dual

spring canister gas shocks
with rectangular swing arm.

Trail length : 65 mm

TYRE

Tyre size
Front Drum : 2.75 x 17 (tube type)
Disc : 2.75 x 17 (tubeless) *
Rear Drum : 90/90 x 17 (tube type)
Disc : 90/90 x 17 (tubeless)*
Tyre pressure

2

Front : 1.75 kg/cm (25 PSI)

2

Rear - solo : 2.25 kg/cm (32 PSI)

2

Rear - dual : 2.53 kg/cm (36 PSI)

BRAKES

Front : Hand operated, 240 mm dia.

disc*

: H a nd ope r at ed, i nter n al ly

expanding 130 mm dia. drum

Rear : Fo ot o pe r at e d, i nt e rn a ll y

expanding 130 mm dia. drum

ELECTRICAL

Type : Fly wheel magneto, AC
Ignition system : DC - Digital TCI
Spark plug : BOSCH UR4KC
Spark plug gap : 0.6 ~ 0.8 mm
Battery type : 12V, 5.0 Ah (lead acid type)
Generator : Fly wheel magneto 12V, 130W

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

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* Applicable only for Disc version

ELECTRICAL

Body earthing : Negative terminal
Head lamp : 12V, 35/35W x 1
Position lamp : LED
Tail / brake lamp : 12V, 5/21W x 1
Turn signal lamp : 12V, 10W x 4
Instrument panel : LCD / LED indicators
Horn : 12V, DC x 1
Main fuse : 12V, 10A x 1
Head lamp fuse : 12V, 10A x 1
Vehicle location device
remote battery : 3V, CR2016 x 3 (Lithium)*

CAPACITIES

Fuel tank capacity : 12.0 liters (including reserve)**
Reserve : 2.0 liters
Engine cum transmission : TVS TRU4 PREMIUM oil
oil grade (SAE 10W30 API-SL, JASO MA2 )
Engine cum transmission : 1000 ml
oil and capacity
Front fork oil grade : IOC / Castrol teleshockab oil
Front fork oil capacity : 155 ± 2 ml per leg ( for GIL make)
: 140 ± 2.5 ml per leg (for TOP make)
Brake fluid : TVS Girling DOT 3 / DOT 4*

** The fuel tank is not a measuring instrument and the

capacity of fuel tank may slightly vary from the indicated
capacity.

TECHNICAL SPECIFICATIONS

TECHNICAL SPECIFICATIONS

Caution

Using the bulb other than the specified rating can
result in overloading of the electrical system or
premature failure of the bulb.

Note

Specifications are subjected to change without
notice.

-64-

* Applicable only for Disc version

Dear Customer,

It is mandatory under the Motor Vehicles Act to insure all motor vehicles. No motor vehicle can be used in a public
place without a valid policy of insurance issued by an authorised insurer. Driving a motor vehicle without any such
insurance is an offense under Motor Vehicles Act.

To assist our customers on their insurance requirements such as the prompt issue and renewal of policies as well
as expeditious settlement of claims if any, our preferred insurers are :

GENERAL INFORMATION

GENERAL INFORMATION

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