Tuttnauer T- Edge 10 User and maintenance manual [gb]

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Operation and Maintenance
Manual
Sterilizer
T- Edge 10
REF: AMS10-230-T, AMS10-230-W-T
Cat. No. MAN205-0502005EN Rev D July 2020
Tuttnauer Ltd. Har – Tuv B Industrial Zone, P.O. Box 170, Beit Shemesh 9910101, Israel Tel: +972-2-9904611, Fax:972 2 9904730
Tuttnauer U.S.A. Co, Ltd. 25 Power Drive Hauppauge, NY, 11788, USA.  Tel (631) 737
4850, (800) 624 5836, Fax: (631) 737 0720
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Web site: http//www.tuttnauerUSA.com
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Table of Contents
1 GENERAL INFORMATION ............................................................................................................. 6
MANUFACTURER AND EUROPEAN AUTHORIZED REPRESENTATIVE INFORMATION ........................................ 6
APPLICABLE REGULATION AND QUALITY STANDARDS ............................................................................ 6
1.2.1 And in consideration with: ..................................................................................................... 7
LEGEND FOR SYMBOLS APPEARING ON THE LABELS AND IN THIS MANUAL .................................................. 8
GENERAL DESCRIPTION OF THE DEVICE ............................................................................................... 9
INTENDED USE ............................................................................................................................ 10
INTENDED USERS ......................................................................................................................... 11
WARRANTY DESCRIPTION .............................................................................................................. 11
WARRANTY STATEMENT ................................................................................................................ 11
CUSTOMER INSPECTION UPON RECEIVAL OF THE DEVICE ..................................................................... 12
TYPICAL PRESSURE AND TEMPERATURE VERSUS TIME DIAGRAMS FOR THE OPERATING CYCLES .................... 12
THE DIAGRAMS ARE SHOWN IN THE APPENDIX A ................................................................................ 12
DEVICE SPECIFICATIONS ................................................................................................................. 13
1.11.1 Device Overall Dimensions: ................................................................................................ 13
1.11.2 T-Edge10 fit into sterilization center cabinet - recommended dimensions: ......................... 14
1.11.3 Device Properties ................................................................................................................ 14
1.11.4 Device Electrical Data ......................................................................................................... 15
1.11.5 Utility Requirements ................................................................ ............................................ 15
DEVICE ENVIRONMENTAL INFORMATION .......................................................................................... 16
REQUIREMENTS WITH CONCERN TO WATER QUALITY .......................................................................... 16
1.13.1 Tap water supply ................................................................................................................. 17
2 SAFETY ....................................................................................................................................... 18
PRINCIPLE SAFETY WARNINGS AND PRECAUTIONS .............................................................................. 18
SAFETY NOTES ............................................................................................................................. 19
3 CONTENT OF THE DEVICE PACKAGE ........................................................................................... 20
4 DEPICTION OF SYSTEM PARTS ................................................................................................... 21
FRONT VIEW ............................................................................................................................... 21
REAR VIEW ................................................................................................................................. 22
5 INSTALLATION INSTRUCTIONS ................................................................................................... 23
LIFTING AND CARRYING ................................................................................................................. 23
DEVICE PLACEMENT AND OPERATING CONDITIONS ............................................................................. 23
CONNECTIONS TO UTILITY SUPPLIES ................................................................................................. 24
STORAGE .................................................................................................................................... 24
INITIAL OPERATION OF THE DEVICE .................................................................................................. 24
6 PRE-STERILIZATION CLEANING AND DISINFECTION OF INSTRUMENTS AND THEIR LOADING INTO
THE DEVICE ........................................................................................................................................ 26
7 OPERATING INSTRUCTIONS ....................................................................................................... 29
TURNING ON THE DEVICE ............................................................................................................... 29
FILLING WATER ........................................................................................................................... 30
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FILLING WATER IN THE RESERVOIR.................................................................................................... 31
SEE THE REQUIREMENTS CONCERNING WATER QUALITY, IN SECTION 1.14 .............................................. 32
SETTING DATE AND TIME ............................................................................................................... 32
SET DATE AND TIME ..................................................................................................................... 33
CLASS S AND CLASS B ................................................................................................................... 35
SETTING CLASS S AND CLASS B ........................................................................................................ 37
8 CONTROL PANEL ........................................................................................................................ 41
HOME SCREEN DESCRIPTION AND FUNCTIONS ................................................................................... 42
OPENING THE DEVICE DOOR .......................................................................................................... 43
STARTING A CYCLE........................................................................................................................ 44
AVAILABLE STERILIZATION PROGRAMS AND TEST PROGRAMS ............................................................... 49
8.4.1 List of available Sterilization and Test Programs (refer to sec.8.4.2 for maximal allowed
weight of load) .................................................................................................................................. 49
8.4.2 Maximum Load Weight per Load type ................................................................................. 50
8.4.3 Description of the Sterilization Cycle Stages ....................................................................... 50
8.4.4 Description of the Vacuum Test Stages .............................................................................. 50
8.4.5 Description of Bowie-Dick Test Stages ............................................................................... 51
CYCLE SUCCEEDED / CYCLE FAILED NOTIFICATIONS AND FOLLOW-ON ..................................................... 51
8.5.1 Cycle Succeeded ................................................................................................................ 51
8.5.2 Cycle Failed ........................................................................................................................ 52
ABORTING A CYCLE ....................................................................................................................... 53
OPENING THE DOOR AND UNLOADING ............................................................................................. 54
CHECKING WASTE WATER LEVEL .................................................................................................... 55
DRAINING THE RESERVOIRS ............................................................................................................ 55
8.9.1 Waste water draining .......................................................................................................... 56
9 PREVENTIVE AND SCHEDULED MAINTENANCE TO BE PERFORMED BY THE OPERATOR ............. 57
DAILY MAINTENANCE ................................................................................................................... 57
WEEKLY MAINTENANCE ................................................................................................................ 57
MONTHLY MAINTENANCE ............................................................................................................. 58
PERIODIC MAINTENANCE ............................................................................................................... 59
9.4.1 Replacing the Air Filter ........................................................................................................ 59
9.4.2 Cleaning the Drain Filter...................................................................................................... 61
9.4.3 Replacing the Drain Filter ................................................................................................ .... 62
10 FULL LIST OF INFORMATIVE SCREEN DISPLAY SYMBOLS, OPERATING MESSAGES, ERROR
MESSAGES AND TROUBLESHOOTING ................................................................................................. 64
SYMBOLS .................................................................................................................................... 64
ERROR MESSAGES & TROUBLESHOOTING .......................................................................................... 65
11 TSC PRINTER INSTALLATION (OPTIONAL) ................................................................................... 70
GENERAL PRINTER INFORMATION .................................................................................................... 70
11.1.1Printer Output: ...................................................................................................................... 70
IMPORTANT SAFETY INSTRUCTIONS .................................................................................................. 72
INSTALLATION FOR THE FIRST TIME ................................................................................................... 73
OPEN THE PRINTER TOP COVER ....................................................................................................... 74
LOADING THERMAL PRINTER PAPER ROLL/ LABEL ROLL ......................................................................... 75
CONNECTING THE INTERFACE CABLES TO THE PRINTER ......................................................................... 77
12 CHAMBER CLEAN PROGRAM ..................................................................................................... 82
GENERAL ............................................................................................................................ 82
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CHAMBER CLEAN CLEANING PROCEDURE .......................................................................................... 83
13. FACTORY CODES FOR END USER ................................................................................ 89
List of Tables
Table 1 - Device labeling ............................................................................................................................. 9
Table 2 -Device Properties ........................................................................................................................ 14
Table 3 - Device Electrical Data ................................................................................................................ 15
Table 4 - Utility Requirements .................................................................................................................. 15
Table 5 - Water Quality ............................................................................................................................ 16
Table 6 - Safety Warnings and Precautions .............................................................................................. 18
Table 7 - Device Package .......................................................................................................................... 20
Table 8 - Front View .................................................................................................................................. 21
Table 9 - Rear View ................................................................................................................................... 22
Table 10 - Home screen Description and Functions .................................................................................. 42
Table 11 - Home screen Description and Functions .................................................................................. 49
Table 12 - Maximum Load Weights .......................................................................................................... 50
Table 13 - Error messages & Troubleshooting .......................................................................................... 69
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1 General Information
Manufacturer and European Authorized Representative
Information
T-Edge 10 Autoclave is manufactured by Tuttnauer Ltd., Located Har – Tuv B Industrial Zone, P.O. Box 170, Beit Shemesh 9910101, Israel. Tel: +972-2­9904611
The American Authorized Representative is: Tuttnauer U.S.A. Co, Ltd. 25 Power Drive Hauppauge, NY, 11788, USA.
Tel (631) 737 4850, (800) 624 5836, Fax: (631) 737 0720
Applicable Regulation and Quality Standards
The life cycle of Tuttnauer's T- Edge 10 is in compliance with the following regulation and quality standards:
93/42/EEC, Council Directive, concerning medical devices 2014/68/EU, Directive, concerning pressure equipment. 2006/42/EC Machinery Directive. 2014/35/EU, Directive, Low Voltage Directive (LVD) 2014/30/EU, Electromagnetic compatibility. 2012/19/EU WEEE and EU (2017/2102 Restriction of the use of certain
hazardous substances (RoHS Directive) Canadian MDR (CMDR) SOR/98-282 (2018), consolidated. ISO 9001: 2015 Quality Management System. EN ISO 13485:2016 Quality Management System – Medical devices. ISO 14001:2015 environmental management system EN ISO 14971:2012 Medical devices – Application of risk management. Chinese Regulations on Safety Technology for Pressure Vessel. MEDDEV 2.12-1 Rev 8 Medical Devices Vigilance System MEDDEV 2.12/2 Rev 2 Post Market Clinical Follow Up MEDDEV 2.7.1 Rev 4 Clinical Evaluation MEDDEV 2.5.2 Rev 8 Reporting of design changes of the quality system ASME Code section I and section VIII. Div.I EN 13060:2014 Small steam sterilizer
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ANSI/AAMI ST55:2016 Tabletop steam sterilizers IEC 61010-1 3.1 Edition, January 2017 Safety Requirements for electrical
equipment for measurement control and laboratory use. EN 61010-2-40: 2015 Safety requirements for sterilizers and washer-
disinfectors used to treat medical materials. EN ISO 15223-1: 2016 Symbols for use in the labeling of medical devices. EN 1041: 2008 + A1:2014 Information to be supplied by the manufacturer
of medical devices EN 60529:1992 + A2:2013 Degrees of protection provided by enclosures
(IP Code) EN 61326-1: 2013 for EMC Requirements for Electrical Equipment. IEC 62304:2014 + A1: 2015 – Medical Device Software – Software life
cycle processes. EN 62304:2006/AC:2008– Medical Device Software – Software life cycle
processes. IEC 62366-1: 2015 – Part1: Application of Usability Engineering to Medical
Devices EN 62366:2008 - Application of Usability Engineering to Medical Devices ANSI/AAMI ST55:2016
1.2.1 And in consideration with:
FDA QSR 21 CFR part 820 & part 11
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Legend for Symbols appearing on the Labels and in
this Manual
Manufacturer European Authorized Representative
Year of Manufacturing
Catalog Number
Serial Number
Consult the Operation and Maintenance Manual (User Manual) before use
IP31
Ingress Protection
European compliance Mark of compliance with the European Medical Device Directive (Number xxxx identifies the Notified Body that performed the examination)
European compliance Mark of compliance with the European Pressure Equipment Directive (Number xxxx identifies the Notified Body that performed the examination)
Keep away from sunlight and protect from heat. For Indoor Use Only
Keep dry
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Disposal according to electronic scrap ordinance
This side up (during transport and shipment)
Fragile (during transport and shipment)
OR
A warning or precaution as detailed in the Operation and Maintenance Manual (User Manual)
OR
Caution! Hot Surface
Table 1 - Device labeling
General Description of the Device
The autoclave is fully automatic (a computerized control unit ensures a fully automatic sterilization cycle, control and monitoring of physical parameters and a clear documentation of the sterilization cycle. Drying is performed with the door closed)
This autoclave uses steam as a sterilizing agent. The steam is produced by warming up a controlled amount of water inserted to
a pipe heating element, and then to the chamber. This technique saves energy and water consumption.
The autoclave is equipped with a Pipe heating element and with chamber heaters to maintain the steam inside the chamber.
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The autoclave is equipped with a vacuum system, which supports and improves:
Removal of residual air from packs and porous load and most kinds of
tubes (rubber, plastic etc.) by vacuum at the first stage of the cycle.
Steam penetration into the load; resulting in effective sterilization. Temperature uniformity. Post sterilization drying phase
A touchscreen is used for monitoring and control purposes. The device has a built -in USB port to enable the operation of an external
optional barcode printer:
The barcode printer can print labels with a unique cycle ID barcode,
operator name, sterilization and expiry dates
One barcode printer can be connected to the machine. The printer connection to the machine, by using a USB socket, with a
dedicated cable.
Barcode printer power supply voltage can range between 100-240V. A barcode printer is an optional addition to the autoclave
The device features built-in memory to record up to 999 sterilization cycles. These can be exported to a USB device to be transferred to a PC.
The device has a built-in Network Port for use with optional Tuttnauer’s R.PC.R software when connected to your local network.
The autoclave has two optional configurations (available upon request):
Basic: Demineralized water is supplied by a manually filled reservoir,
demineralized water overflow outlet on the rear cover (device catalog number: AMS10-230-T)
Automatic (optional): Demineralized water direct inlet from the water
supply system, demineralized water overflow, and waste water outlet on the rear cover (device catalog number: AMS10-230-W-T)
Intended Use
The T-edge10 Table-top autoclave is designed for sterilization of medical and surgical goods such as wrapped and unwrapped solid, hollow, and porous loads used in dental and medical clinics, first aid rooms, hospitals, and laboratories etc.
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Intended Users
The T-Edge 10 tabletop autoclave is intended for use by hospital personnel and other medical personnel as well as laboratory personnel.
All autoclave users must receive training in proper usage from an experienced employee. Every new employee must undergo a training period under an experienced employee.
Warranty Description
This warranty does not include routine cleaning and preventive maintenance, to be performed according to instructions in chapter 8.
Tuttnauer warrantees all new autoclaves to be free from defects in material and workmanship for a period of one full year, covering the parts (except door gaskets and air filters – they are considered wear items).
Tuttnauer warrantees all chambers for a period of ten (10) years against defects in materials and workmanship. This chamber warranty went into effect January 1997.
This warranty does not apply to any product that has been subjected to misuse, neglect, accident or improper installation or application, nor shall it extend to autoclaves that have been repaired or altered outside the factory without prior authorization from Tuttnauer.
Tuttnauer’s obligation is limited to the repair or replacement of parts for the autoclave. This warranty will be void if the unit is not purchased from an authorized Tuttnauer dealer. No other warranties or obligations are expressed or implied.
Warranty Statement
The warranty registration must be completed and returned to our service departments; within fourteen (14) days of purchase or the warranty will be void.
Our American Representative’s Technical Service Department can be reached at:
Tuttnauer U.S.A. Co, Ltd. 25 Power Drive Hauppauge, NY, 11788, USA. Tel (631) 737 4850, (800) 624 5836, Fax: (631) 737 0720
Note: If there is any difficulty with this autoclave, and the solution is not covered in this manual, contact our representative or us first. Do not attempt to service this autoclave yourself. Describe the difficulty as clearly as possible so we may be able to diagnose the problem and provide a prompt solution.
If replacement parts are needed, stipulate the model and serial number of the machine.
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No autoclaves will be accepted for repair without proper authorization from us. All transportation charges must be paid both ways by the owner.
For technical information or service please contact us at:
Tuttnauer U.S.A. Co, Ltd. 25 Power Drive Hauppauge, NY, 11788, USA. Tel (631) 737 4850, (800) 624 5836, Fax: (631) 737 0720
Tuttnauer Ltd., Har – Tuv B Industrial Zone, P.O. Box 170, Beit Shemesh 9910101, Israel
Tel: +972-2-9904611
Customer Inspection Upon Receival of the Device
Upon receiving your Tuttnauer Autoclave, carefully inspect the outside of the shipping carton for signs of damage. If any damage to the carton is found, note the location with respect to the autoclave and check that area of the autoclave carefully once it is fully unpacked. Observe packing method and retain packing materials until the unit has been inspected. Mechanical inspection involves checking for signs of physical damage such as: scratched panel surfaces, broken knobs, damaged gasket etc.
If any damage is found, contact your dealer as soon as possible so that they can file a claim with the shipping carrier and also notify Tuttnauer.
All Tuttnauer products are carefully inspected prior to shipment and all reasonable precautions are taken in preparing them for shipment to assure safe arrival at their destination.
Typical Pressure and Temperature versus Time Diagrams
for the Operating Cycles
The diagrams are shown in the Appendix A
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Device Specifications
1.11.1 Device Overall Dimensions:
Front view Side view
Top View
Dimensions:
Front view: W-18 "(480mm), H-22" (580mm); 21" (536mm), D-(536mm) Side view: W-18"(580mm), 21" (536mm) Top view: W-18"(480mm), D-22 "(580mm), 21" (536mm)
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1.11.2 T-Edge10 fit into sterilization center cabinet - recommended dimensions:
To allow adequate cooling & ventilation of the autoclave placed inside the sterilization center Cabinet, the following T-Edge10 Cabinet sizes are recommended:
Width - 22.85”- 23.65”/58-60cm; Height – 22.25”- 22.65”/56.5-57.5cm; Min. Depth 24.9”-
25.2”/63.2-64cm
1.11.3 Device Properties
Property
Dimension
External size Width
18.9"(48cm)
Height
19"(49 cm)
Depth
22.8" (58 cm) supporting common install base carry a 23" (60 cm) counter top
Chamber Diameter
10"(25 cm)
Depth
18"(46 cm)
Volume
778 Ounces (23lit)
Usable chamber space
75% (~575 Ounces / ~17 L)
Max. Allowable Working Pressure (MAWP)
40.6PSI (2.8 bar)
Maximum load per item
0.45 lbs. (0.2kg)
Maximum load per tray Unwrapped
2.67 lbs. ( 1.2kg)
Wrapped
1.6 lbs (0.72kg)
aximum Solid load Unwrapped
13 lbs.(6kg)
Wrapped
7.7 lbs.(3.5kg)
Maximum textile load
3.3 lbs.(1.5kg)
Tray dimensions
16.6" x7.4"x0.8" (42.1cm x 18.9cm x2.05cm)
No. of trays
13 lbs (6 kg )
Net weight
110lbs (50kg)
Shipping weight
132lbs (60kg)
Floor loading requirements
165 lbs(75kg).
Mineral-free water reservoir
Max. water volume
Overflow (up to the float) – 128 Ounces (3.8lit)
Min. water volume
.33.8 Ounces (1lit)
The volume used by the sterilization cycle/load having the highest steam consumption
Recorded 27 Ounces (800ml) were required to sterilize full load of porous type using "wrapped 121".
Used (waste) water reservoir
Max. water volume
Max vol. –./135 Ounces /(4.0 lit) Float – 125 Ounces (3.7lit.) max allowed for start cycle
Safety relief valve
40 PSI (2.8 bar)
Load No. counter
Counting from 0 to 999 and nullifies.
Table 2 -Device Properties
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1.11.4 Device Electrical Data
Property
Value
Total Power
2000W
Voltage
1Ph / 230 VAC
Amperage
10A
Protection against
electrical shock
Class I (IEC 60601-1)
Mains supply fluctuation
+/- 10%
Frequency (Hz)
60Hz
Table 3 - Device Electrical Data
1.11.5 Utility Requirements
Property
Value
Mineral-free water
See table in Water Quality
Mineral-free water inlet
Optional - 1/2" automatic
Drain
Optional - 3/4", withstanding temp. of 80°C
Power supply
* 1 phase, /230VAC ±10%, 60Hz, 10 A.
Recommended circuit breaker
16A
Table 4 - Utility Requirements * According to the local network.
Caution!
In order to avoid any injury by electrical hazard, it is recommended that a ground fault protection device (GFCI) be installed in the electrical panel feeding the autoclave (local codes may make this mandatory).
The electrical network must comply with local rules and regulations. Verify that there is an easy access to the main power switch and to the
current leakage safety relay (GFCI). The voltage supplied to the device must comply with the label ± 10%.
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Device Environmental Information
The peak sound level generated by the autoclave is 67dBa with background noise
of 48dBa during sterilization stage, and 65dBa during drying stage.
The total heat per hour transmitted by the autoclave is <200Wh.
Requirements with concern to Water Quality
The distilled or mineral-free water supply to the autoclave shall be according to the table below:
TABLE1: Suggested Maximum Limits of Contaminants in Water for Steam
Sterilization per EN13060
Substance
Feed Water
Condensate
Evaporate residue
≤ 10 mg/l
≤ 1.0 mg/l
SiO2
≤ 1 mg/l
≤ 0.1 mg/l
Iron
≤ 0.2mg/l
≤ 0.1mg/l
Cadmium
≤ 0.005 mg/l
≤ 0.005 mg/l
Lead
≤ 0.05 mg/l
≤ 0.05 mg/l
Rest of heavy metals except iron, cadmium, lead
≤ 0.1 mg/l
≤ 0.1 mg/l
Chloride (Cl)
≤ 2 mg/l
≤ 0.1 mg/l
Phosphate
≤ 0.5 mg/l
≤ 0.1 mg/l
Conductivity (at 20°C)
15 µs/cm
≤ 3 µs/cm
pH value
5 to 7.5
5 to 7
Hardness
≤ 0.02 mmol/l
≤ 0.02 mmol/l
Appearance
Colorless, clean, without sediments
Table 5 - Water Quality Compliance with the above data should be tested in accordance with
acknowledged analytical methods, by an authorized laboratory.
Caution:
The use of water for autoclaves that do not comply with the table above may have severe impact on the working life of the sterilizer and can invalidate the manufacturer’s guarantee.
Use only deionized water, having a maximum conductivity of 15 µs/cm. Conductivity greater than 15 µs/cm may cause failures.
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1.13.1 Tap water supply
The range of hardness value 0.7-2.0 mmol/l (70- 200 mg/l CaCO3) The use of soft water is strictly forbidden! Please consult a water specialist!
Note: We recommend testing the water quality once a month. The use of water
for autoclaves that does not comply with the table above may have severe impact on the working life of the sterilizer and can invalidate the manufacturer’s guarantee.
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2 Safety
Principle Safety Warnings and Precautions
Caution!
Always operate the autoclaves strictly as instructed in this user manual.
Caution!
Instruments should not be loaded into the autoclave to be sterilized unless Steam Sterilization is instructed in their User Manual. The instructed Steam Sterilization Program should be verified against the programs available in this autoclave.
Caution!
Never use the autoclave to sterilize corrosive products (acids, bases, or phenols) volatile compounds or solutions (ethanol, methanol or chloroform), or radioactive substances.
Warning!
Always wear heat resistant gloves before unloading and avoid touching hot load and hot surfaces.
Warning!
Don't place your hand or head, etc. above the door while opening it as hot steam is escaping the chamber.
Warning!
Do not stand near the back panel of the autoclave while the device is operating as the pressure safety valve may release steam.
Warning!
Do not touch hot surfaces, such as the top enclosure and area adjacent to the chamber opening! Hot surfaces are indicated with a label (see sec. 1.3 above)
Caution!
Only technical personnel having proper qualifications and holding technical documentation (including a technician manual) and adequate information are authorized to install and serve the apparatus
Caution!
In order to assure proper operation of the autoclave, it should not be placed in the vicinity of electrical equipment which is not certified for Electromagnetic Compatibility according to IEC/EN 61326-1.
Table 6 - Safety Warnings and Precautions
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Safety Notes
All new autoclave users must undergo a period of training in proper usage under an
experienced employee.
Before initial use, check the autoclave chamber to ensure that no packaging
materials have been left inside.
Before use, check inside the autoclave chamber to ensure that no items have been
left from the previous cycle.
Always verify that you have chosen the appropriate sterilization program After the cycle, open the door slowly to allow steam to escape and wait 20 seconds
before you remove the load.
A certified inspector must perform a periodic pressure chamber safety test
according to the local regulations.
Once a year, or more frequently, effectiveness tests must be performed, i.e.,
calibration and validation.
Make sure there are no leaks, breaks, blockages, whistles or strange noises. Perform maintenance operations as instructed. The owner of the autoclave is
responsible to perform the maintenance operations.
Notify the person in charge immediately of any deviation from the normal
functioning of the device.
Protective equipment and clothes and other safety instructions shall be
implemented in accordance with local and national regulations and/or rules.
2.3 Safety features incorporated in the device
The pressure vessel chamber door has the following features protecting personnel from hazards:
Two door switches indicate that the door is closed. Without this indication steam is
not introduced into the chamber.
An electrical door locking pin that blocks door opening during operation.
The following safety devices are installed in the autoclave to optimize its safe operation:
Safety thermostat, to prevent over-heating of the chamber heating elements. Safety cut-off switch to prevent over-heating of the pipe heating element. Safety pressure valve to prevent over-pressurizing of the chamber.
Warning!
Mind the Power socket. Keep it and its vicinity dry. Danger of electrocution.
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3 Content of the Device Package
Table 7 - Device Package
Part Number
Part Description
Quantity
Supplied
AMS10-230-W-T
T-Duke23 Autoclave
1
0663-DEV000
Aluminum Tray for 10
5
TRH511-0001
Wire Tray holder for trays or
Cassettes
1
TRH511-0004
tray stoppers (to be assembled
on tray holder)
8
CMT240-0002
Tray Handle
1
PIP411-0042
Tube for Reservoir Drain
2
PIP511-0029
Tube for Auto reservoir drain+
1
WIR040-0005 Power cable
15A, 250V, USA
Power cable
1
THE002-0117
Blank labels roll for barcode
printer
1
MAN205-0502005EN Rev. B
Operation and Maintenance
Manual (USA)
1
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4 Depiction of System Parts
Front View
No.
Description
No.
Description
1
Touch screen
7
Door switches
2
On/off switch
8
Air filter
3
Chamber Door
9
USB socket
4
Door Gasket
10
Door Handle
5
Mineral-free (left) and waste water (right) reservoir drains Chamber
11
Mineral-free water reservoir opening 6
Chamber
Table 8 - Front View
2
7
6
5
1
4
3
9
8
10
11
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Rear View
No.
Description
No.
Description
1
USB ports
6
Waste outlet
2
LAN socket
7
Mineral-free inlet (available in AMS10­230-W-T)
3
Cut-off Thermostat
8
Safety valve
4
Circuit breaker on off switch
9
Aeration Ventilation opening
5
Power socket
Table 9 - Rear View
Warning!
Mind the Power socket. Keep it and its vicinity dry. Danger of electrocution.
3
1 5 7
2
4
6
8
9
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5 Installation Instructions
Lifting and Carrying
Cautions!
Before moving the autoclave, make sure that the electric cord is disconnected from the power, and there is no pressure in the chamber.
Drain the water from the reservoir (see draining the reservoir, 8.9) Do not drop the device!
To avoid injuries, lifting and carrying should be done with at least two people or by using a fork-lift or any other mechanical aid.
Device Placement and Operating Conditions
1. The autoclave is intended for indoor use only.
2. Check and verify that the counter carrying the autoclave is a rigid and leveled surface and can carry a load of 165 lbs (75kg).
Caution! The device is not designed for
use on any standard slide out shelf. If it is necessary to use a slide out shelf, it must be tested and/or rated for 165 lbs (75Kg) or more.
3. Check and verify that the dimensions of the surface of the counter are at least 21"(55cm) x 23"(60cm).
4. Keep the back and the sides of the autoclave approximately 10cm away from the wall to allow ventilation and facilitate the device disconnection.
5. If placed in a cabinet, verify that the rear of the cabinet is open to allow ventilation.
Caution! Insufficient space for ventilation may result in malfunction or damage due to overheating.
6. It is recommended that enough space be left around the autoclave to give a technician access for servicing the machine.
7. Check and verify that the ambient temperature range is 41ºF (5ºC)­104ºF(40ºC), it is preferable not to exceed 86 ºF (30ºC).
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8. Check and verify that the ambient relative humidity does not exceed 80%
9. The operational altitude shall not be over 13123 ft (4000 meters).
10. Ambient pressure shall not be lower than 8.8 psi (60.5 KPa) (if the altitude and temperature are kept in the manufacturer's instructed ranges above, and no forced extreme negative pressure is applied near the autoclave, then ambient pressure of 8.8 psi (60.5 KPa) or higher is guaranteed, as it is a function of altitude and temperature).
11. Operate the autoclave only in the manner specified in the manual. If the equipment is used in a manner not specified by the manufacturer, the protection provided by the equipment may be impaired.
Connections to Utility Supplies
1. Check and verify that the power supply is a 1 phase, 110Vac ±10%, 60Hz, 10A supply.
2. Check and verify that the electrical net is protected by a current leakage safety relay.
Storage
After the removal of the autoclave from the package, we recommend the following:
Keep the device dry. Keep the device away from sunlight and protect it from heat.
Initial Operation of the Device
1. Plug the power cord into the power socket.
Warning!
Mind the Power socket. Keep it and its vicinity dry. Danger of electrocution.
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2. Turn ON the semi-automatic ON/ OFF button switch located on the bottom left side of the back panel of the autoclave (see the rear view), and then.
3. Turn on the ON/ OFF Switch mounted on the bottom left side of the front panel (see the front view).
4. When you turn on the autoclave, it will automatically warm up.
Warning!
Be careful the surfaces may be hot!
5. Fill the Mineral Free Water Reservoir with water meeting the quality specs (see Water Quality and Filling the Mineral-Free Water Reservoir).
6. Set date and time (see Set date and time).
Semi- automatic ON/OFF Switch
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6 Pre-sterilization Cleaning and Disinfection of
Instruments and their Loading into the Device
Caution!
Instruments should not be loaded into the autoclave to be sterilized unless Steam Sterilization is instructed in their User Manual. The instructed Steam Sterilization Program should be verified against the programs available in this autoclave.
Caution!
Never use the autoclave to sterilize corrosive products (acids, bases, or phenols) volatile compounds or solutions (ethanol, methanol or chloroform), or radioactive substances.
The most important stage begins with removing debris by cleaning and rinsing. Effective cleaning is affected by several factors: water quality, type, concentration and quality of a cleaner, effective washing method, and adequate rinsing and drying.
Cleaning dried blood is especially difficult because it flows and dries in difficult­to-clean locations. It shall be washed away. Mechanically scrubbing, high pH detergents, enzymatic solutions, and water spray at high pressure will clean this contamination.
Note: Consult the Medical Device manufacturer relating adequate and most effective cleaning method and cleaning agents.
Instruments which are composed of several components shall be dismantled. Disinfection is the next step. It is important for safe handling. There are
various methods and means for disinfection like soaking in liquid chemical disinfectants or hot water disinfection.
Packaging. The target in packing medical items is to assure that the contained goods are sterile and maintaining them sterile till opening the package.
There are various methods and techniques used in preparation and packaging of surgical instruments.
Check the instructions of the item manufacturer as to the proper procedure for cleaning and sterilizing each item. The item manufacturer’s instructions always supersede any other instructions.
Clean instruments immediately after use to remove any residue. It is recommended
that all instruments be ultrasonically cleaned using Tuttnauer’s Clean & Simple
enzymatic cleaning tablets or other suitable solution.
After cleaning, rinse instruments under tap water for 30 seconds and pat or air dry
to remove residual minerals. If your tap water has a high mineral content, then rinse a second time in a bath of distilled water to remove minerals and pat dry.
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Launder textile wraps prior to sterilization, thoroughly rinse wraps laundered in
chlorine bleach. Chlorine bleach can harm your stainless-steel instrument and the sterilizer.
Follow the instrument manufacturer’s instructions on the use of products for
cleaning and lubricating instrument that have been ultrasonically cleaned.
Be sure that instruments of dissimilar metal (stainless steel, carbon steel, etc.) are
separated. Carbon steel instruments should be bagged or placed on autoclavable towels and not directly on stainless steel trays (mixing will result in damage to the instruments or trays from the oxidation of these materials).
Load items within the boundaries of the tray so that they do not touch the chamber
walls or fall off when the tray is moved. Items should not be allowed to touch the walls of the Chamber as the hot metal can damage the item.
Don’t overload the Sterilizer trays (see Specification). Overloading will cause
inadequate sterilization & drying.
Make sure that all instruments remain apart during the sterilization cycle. Surfaces
that are hidden because items are covering other items will not be exposed to the steam and will not be sterilized.
Disassemble or sufficiently loosen multiple-part instruments prior to packaging to
permit the sterilizing agent to come into direct contact with all parts of the instrument.
Verify that packaging methods are in accordance with the good practice approach
and the packaging materials used are in agreement with applicable standards.0
Tilt on edge items prone to entrap air and moisture, e.g. hollowware, so that only
minimal resistance to air removal exist, the passage of steam and condensate will be met.
Wrapped instruments should be placed in material which will allow steam
penetration and promote drying, such as autoclave bag, autoclave paper, or muslin towels.
When loading pouches on the tray, put them with paper side up, nylon side towards
the tray (see the figure below)
Tubing should be rinsed after cleaning. When placed in the tray, make sure that
both ends of the tubing are open and there are no sharp bends or twists.
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Cassettes should be placed on the tray rack in place of the trays. They should not
be touching each other or the Chamber walls. There should be about 2.5cm between cassettes or packs for proper steam circulation.
If spotting is detected on the instruments it is necessary to determine if the spot is
dirt or rust. The first step would be to use an ordinary eraser to remove the spot. If there is no pitting under the spot, then the spot is only dirt. Dirt spots on an instrument may be an indication that the autoclave needs to be cleaned or that the instruments were not adequately cleaned or dried prior to sterilization. If removal of the spot reveals pitting, then the spot is most likely rust. Rust spots on an instrument are not uncommon on inexpensive instruments. It may also be an indication that the instruments were rinsed in tap water with a high mineral content. These minerals when exposed to high temperature and steam will accelerate the oxidation of the metal. One suggestion would be to final rinse the instruments in a distilled water bath and pat dry to absorb residual water and minerals.
If the instruments exhibit a discoloration this can be due to the mixing of carbon
steel and stainless steel. When these two metals come into contact with each other electrolysis occurs that breaks down the metal. The best solution is to separately wrap the carbon steel instrument to insulate it from other instruments on the tray and the tray itself.
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7 Operating Instructions
The following are the operation instructions.
Turning on the Device
Plug the power cord into the socket on the rear panel of the autoclave (see the rear view) and into the wall outlet.
Turn ON the semi-automatic ON/ OFF bottom Switch located on the rear panel of the autoclave (see the rear view).
Semi-automatic ON/OFF Switch
Turn on the ON/OFF switch mounted under the cover on the front of the autoclave (see below)
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Filling Water
Cautions!
In the beginning of each day, check water level in the reservoir.
Note: Improper Water level icon appears when the water reservoir needs to be filled. See the filling procedure’ (7.3 below) and Draining the Reservoir (8.9).
A general alarm symbol will appear.
Proper Water level icon appears when the water reservoir is properly filled. See the filling procedure below and draining procedure (8.9).
The water level icon appears when the water level in the reservoir is full. See the filling procedure’ (7.3 below) and Draining the Reservoirs (8.9).
When this icon appear, do not fill water! Note: A new icon was added to the row of icons for the dirty water reservoir
The following screen shows that the Waste water tank is full.
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The following screen shows that the Waste water tank is empty.
Caution!
Before filling the reservoir, verify that the autoclave is idle and there is no pressure in the chamber.
Filling water in the reservoir
Note: Use only water having the characteristics stated in Water Quality.
Using tap water will clog the system and invalidate the manufacturer’s guarantee.
To fill water in the reservoir:
Lift up the water reservoir cover (see below).
Pour water into the reservoir through the water filter on top of the autoclave unit.
In case you fill too much water, it will spill on the counter.
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The clean water level indicator will change from a red water droplet symbol to a blue water droplet, as shown below:
See the requirements concerning Water Quality, in
Section 1.14
Setting Date and Time
Note: The Initial log-in including setting of drying time as well as other initial
parameters will be performed only by a qualified technician upon installation
On the main screen, press the menu symbol to open the settings screen.
Note: The only functionality to be performed by the user (on a regular basis) is set of date and time.
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Set Date and Time
Press the Set Date and Time icon to open the Set Date and Time screen.
This quick option enables the operator to set the machine date and time. Select day, month and year, as depicted:
After adjusting the date and time, the system will automatically restart.
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This page is left intentionally blank
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Class S and Class B
Class B: general description
Class B (that conform to European standard) mainly provides deeper vacuum in the autoclave chamber than Class S, and therefore include more complete air removal from the most difficult load types. It allows the system to perform vacuum in difficult hollow or porous instruments and perform effective sterilization of these materials.
Class S: general description
Class S used in the USA obtain weaker vacuum level and is less effective than class B in the sterilization of hollow instruments.
The following tables provide:
Table1 for types of sterilization cycles Table 2 provides the T-EDGE 10, Class B sterilization programs. Table 3 provides the T-EDGE 10, Class S sterilization programs.
Table 1 Types of sterilization cycles Class B
The sterilization of products as represented by the test loads in the standard. For products that lie within the limits specified for the relevant test loads, this includes solid products, porous products and lumen devices, wrapped (single- and multiple-layer) or nonwrapped.
Class S
The sterilization of products as specified by the manufacturer of the sterilizer including nonwrapped Solid products And at least one of the following: Porous products, small porous items, Lumen devices, bowls and receivers, single-layer
wrapped products, multiple-layer wrapped products
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Table 2 Class B: sterilization cycles
Cycle Name
Sterilization Temp.
1
Pre / Post Vac Unwrapped Instr. 273F
273F
2
Pre / Post Vac Wrapped Pouches 273F
273F
3
Pre / Post Vac Unwrapped Delicate 250F
250F
4
Pre / Post Vac Wrapped Delicate 250F
250F
5
Chamber Clean
6 Bowie and Dick
273 F
7
Vacuum test
Table 3 Class S: sterilization cycles
Cycle Name
Sterilization Temp.
1
Unwrapped Instr. 270F
270 F
2
Wrapped Pouches 270 F
270F
3
Unwrapped Delicate 250F
250 F
4
Handpieces 270F
270F
5
Chamber Clean
N/A
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Setting class S and class B
Your autoclave contain class S as a standard. If you (the customer) would like to upgrade your system to a class B, please contact Tuttnauer USA representatives or your dealer. Tuttnauer will ask you for the autoclave serial number. In return Tuttnauer will provide you with a code/password.
After entering the new code password by the customer user, the autoclave will contain now the class B features.
The following details the procedure to access to Class B and how to switch from class S to B, and from class B to S.
1. Press on menu.
2. Press on to select class B
Note: The autoclave presently is in Class S,
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3. Press on the required class type.
4. Enter Password.
5. Click on set.
6. Class setting is in progress, press OK.
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The autoclave is now converted to Class B and the screens displayed will have a class B identification.
Note: the Class B sign are on screen header. The entire autoclave is now in class B system, a sample of the screens after the
conversion to class B, are shown below:
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Note: It is possible to switch back from class B to class S if desired, following the steps above, by selecting S in step 3.above instead of B. Entering the code password is required.
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8 Control Panel
The display is a graphic Touch screen LCD panel used to display the autoclave current status, any Operational or Error Messages and for operating the machine.
Image 1: Home screen –Program Select Screen This screen will be presented when the autoclave is switched on:
Additional programs are accessible by paging using the side arrows:
10
1 3 2 6 4 7 5
11
12
15
16
13
14
17
18
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Home screen Description and Functions
#
Icon
Name
Description
1 Home icon
immediate use only
2 Menu
Menu selection icon
3 Unwrapped 273F
Exposed Unwrapped 273F load program
4
Pressure
Momentary Pressure in the chamber
5 Temperature
Momentary temperature in the chamber
6 Load no. ID
Load cycle number
7 Date and time
It enables the operator to set the machine date and time screen
8 Water full
The Water is full in the reservoir
9 Waste water
The Water is empty in the waste reservoir
10 Door condition
Door is locked
11 Wrapped Pouches 273F
Wrapped Pouches 273F sterilization program
12 Side arrow right
Paging forward to the next program will display the next screen item 17, and 18
13 Wrapped Delicate 250F
Wrapped Delicate 250F load prgram
14 Warnings
It indicate the Alerts
15 Unwrapped Delicate 250F
Unwrapped Delicate 250F program
16 Side arrow left
Paging backward to the previous programs
17 Bowie and Dick Test
periodic testing as referred to in ISO 17665-1.See the screen in the top next page
18 Vacuum Test
See the screen in the bottom previous page
Chamber clean program
Chamber clean program cleans the autoclave chamber
Table 10 - Home screen Description and Functions
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Opening the Device Door
This machine is equipped with an electronic door lock. The door is locked when either the system is running a sterilization cycle, or there is pressure in the chamber, or the power is off.
If you need to open the door after cycle completes, press the confirm button: Showing Class S
In any case, if the door is not locked, it can be opened as illustrated below. Turn the handle counterclockwise and pull out to open the door.
Closed position Opened position
Green Light
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Starting a Cycle
It is recommended to perform B&D test cycle at the beginning of each working day.
1. Before each cycle, check visually that the gasket is intact, not loose and clean.
2. Load the autoclave properly (see chapter 6).
3. Choose the appropriate sterilization program.
Note: The program can only be selected when the door is open.
4. The selected program will be highlighted in red, as depicted here:
See section 8.4 for available sterilization and test programs.
5. The next screen will prompt the selected program information.
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6. Close the door by both:
Pushing the door gently; Turning the handle clockwise while pushing the door until it comes to the
closed position, then releasing the handle.
When the door is closed, the open-door symbol .
is replaced with the closed-door symbol .
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Press the Start button to start the cycle. For cycle process description, see Sterilization Cycle Description.
Warning!
Do not remove the top plastic cover during a running cycle. Hot water / steam may exit!
After pressing start, the sterilization process starts
Image 3: screen display while "Unwrapped 134" sterilization program is in progress
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Showing the
time left until the end of the process
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Note: For the results of the cycle, see description in paragraph 8.5.
Program/ test description:
Program icon & name
Program/ test description:
Sterilization temperature
Sterilization time
Chamber temperature
Chamber pressure
System status
Name of stage
Error and operational messages
Progress bar
Stop button
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Available Sterilization Programs and Test Programs
8.4.1 List of available Sterilization and Test Programs (refer to sec.8.4.2 for
maximal allowed weight of load)
#
Icon
Name
Temp
Sterili-
zation
time
(min.)
Dry time
(minutes)
Load type
Type of use
Cycle
type
1
Unwrapped Instr. 373F
273°F
4
1 (default) Range: 1-99
Unwrapped Instruments (Unwrapped Solid)
immediate use only
S
2
Wrapped Pouches 273F
273°F
4
23 (default) Range: 30-99
Handpieces, Wrapped Instruments (wrapped solid), Textile (fabric packs), porous
for storage
B
3
Unwrapped Delicate 250F
250°F
20
1 (default) Range: 1-99
Unwrapped Instruments (Unwrapped Solid)
immediate use only
S
4
Wrapped Delicate 250F
250°F
20
35 (default) Range: 30-99
Wrapped Instruments (wrapped solid), Textile (fabric packs), porous
for storage
B
6
Bowie and Dick
273.2°F
3.3
2 (default) Range: 0-99
Chemical Indicator in a product challenge device
periodic testing as referred to in ISO 17665-1
B 7 Vacuum test
NA
Vac. Stable Time 1 = 5min
Vac. Time stable 2 =10min
Empty
Not Applicable
N/A
8 Chamber clean
273.2°F
N/A
Empty
Periodic cleaning
Chamber clean
Table 11 - Home screen Description and Functions
Notes:
1
The sterilization program can be used for sterilizing lumen device of no longer than 230mm
and no smaller than 3.4mm.
2
This sterilization program can be used in sterilizing up to five dental handpieces.
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8.4.2 Maximum Load Weight per Load type
Load type
Maximum Load Weight
Suitable for programs
Textile, porous
3.0 lbs (1.5kg)
Wrapped
Solid Unwrapped
13 lbs ( 6.0kg)
Unwrapped
Solid Wrapped
7 lbs (3.5kg)
Wrapped
Table 12 - Maximum Load Weights
8.4.3 Description of the Sterilization Cycle Stages
Air-removal stage: Pre vacuum pulses are performed. For wrapped
cycles, there are 2-3 pulses and the vacuum are deeper.
Heating stage: steam is inserted into the chamber until the sterilization
temperature is reached
Sterilization: sterilization temperature is maintained constant during
the sterilization time.
Fast exhaust: steam is exhausted out of the chamber at a fast rate
until pressure decreases to ambient pressure.
Drying: performed with the door closed by pulling vacuum and using the
accumulated heat in the chamber and the load to remove leftover moisture from the instruments and wraps.
8.4.4 Description of the Vacuum Test Stages
Vacuum is produced in the chamber, down to P1=2.17 psi (15 kPa.) At this stage all the valves close. The autoclave remains in this stage for 5 minutes. This period enables the condition in the chamber to reach equilibrium. After the 5 minutes have elapsed, the cycle history record records the pressure that is referred to as P2. At this point the test begins and lasts 10 minutes. At the end of the test, the cycle history record records the results. The pressure at the end of the test is referred to as P3.
Notes: During the test period the autoclave is not heated. Even if the vacuum test is completed, the operator shall check the test results and consider whether the test results are acceptable or not.
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8.4.5 Description of Bowie-Dick Test Stages
Air-removal stage: vacuum pulses are performed. Heating stage: steam is inserted into the chamber until the sterilization
temperature and pressure are reached. Sterilization stage: temperature and pressure are maintained constant at the
pre-set level for sterilization time. Fast exhaust stage: steam is exhausted out of the chamber at a fast rate until
pressure decreases to ambient pressure. Drying stage: heating of chamber followed by a vacuum break (air inlet) to
remove leftover moisture from the instruments and wraps. Air inlet to reach atmospheric pressure.
Cycle Succeeded / Cycle Failed Notifications and
Follow-on
8.5.1 Cycle Succeeded
When the cycle has ended successfully, the following "Successful" message is displayed:
Push the confirm button to confirm the "Successful" message. Proceed to chapter "Opening the door and Unloading".
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8.5.2 Cycle Failed
In the event of a failure at any stage, the exhaust valve will be opened to release pressure from the chamber, the message "Fail" and a relevant failure message will be displayed on the screen:
Warning!
The load has not completed a sterilization cycle; therefore, it is not sterile. Handle it as a contaminated load.
Any failure means that the load is not sterile.
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Aborting a cycle
It is possible to stop the cycle while the autoclave is operating. Press
the Stop button at any stage (except exhaust) of the process to stop the operation.
If the cycle is aborted, the load is not sterile. A “fail” message will be displayed
with an error message explaining the reason for the failure. An alternating buzzer signal will sound to notify the user.
Press the button to confirm the displayed message.
Warning!
The load has not completed the cycle; therefore, it is not sterile. Handle it as a contaminated load.
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Opening the door and Unloading
1. Push the button to confirm the "Successful" or the "error" message to unlock the door.
2. Open the door.
Caution!
Open the door a little to release the steam from the chamber. Only after the steam escaped, open the door widely.
Warning!
To avoid severe injuries from hot steam and condensed hot water that may drip out when opening the door, it is strictly forbidden to lean on the autoclave. It is strictly forbidden to place your hand or any part of your body over or under the door.
3. Use the tray handle or wear heat-resistant gloves to remove the load from the autoclave.
4. After unloading, visually inspect the load to ascertain that it is dry, and that sterilization indicators have made the required color change.
Caution:
Water droplets and visible signs of moisture on sterile packaging or the tape used to secure it, may compromise sterility of processed loads or be indicative of a sterilization process failure. Visually check outside wrapper for dryness. If there are water droplets or visible moisture on the exterior of the package or on the tape used to secure it, the pack or instrument tray is considered unacceptable.
Warning!
The sterility of the instruments processed in unwrapped cycles cannot be maintained if exposed to non-sterile environment.
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Checking Waste Water Level
When the waste water level is high, the general alarm symbol will appear. A relevant text alarm will appear in the alarms list. This situation is normal, but the operator cannot run a new cycle before draining the waste water reservoir (see Draining the Reservoir8.9).
Draining the Reservoirs
This procedure applies to the mineral-free water reservoir (left) and to the waste-water reservoir (on the right).
Note: Improper Water level icon appears when the water reservoir needs to be filled or drained.
The drain valves are located on the front right side of the autoclave after the door is opened.
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To drain the reservoir:
1. See item (5) with the plastic hose (6) attached to it (supplied with the autoclave).
2. Put the other end of the hose into a drain bucket.
3. Insert part (5) into valve (3) and press it until you hear a click. The drain valve opens immediately.
4. When the water reservoir is empty, press part (4). Item (5) will pop out approx. 3mm and the drain valve will be closed. Remove item (6) with the plastic tube.
Caution!
Never reuse waste water.
5. If the drained reservoir is the clean-water reservoir, fill reservoir with distilled water until it reaches the full level. (Approximately 6.5 liters).
The autoclave is now ready for use.
8.9.1 Waste water draining
Caution! Waste water should be brought into the public net in accordance with the local rules or requirements i.e ONLY NON-HAZARDOUS LIQUIDS SHALL BE DISPOSED IN PUBLIC SEWAGE!
Connect the autoclave's drain to the building’s drainage pipe. The drainage shall be of an open type, withstanding temperature of, at least, 60ºC. (Applicable for device with automatic water inlet system only).
Waste Water
Clean Water
3
4
5
6
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9 Preventive and Scheduled Maintenance to be
performed by the Operator
The maintenance operations described in this chapter need to be followed as indicated to keep the device in good working condition and to keep any breakdown time to a minimum.
The instructions that follow can easily be carried out by the operating personnel and do not require a service technician.
Note: Technician manual describes the maintenance operations required from qualified technician, every two months and once a year.
Should the need arise, technical assistance or a service technician can be requested by either calling your dealer or Tuttnauer Europe.
Daily Maintenance
Caution!
Make sure the autoclave is not hot before cleaning it.
Turn the unit on momentarily to allow the door to be opened. Open the door, unplug
the autoclave again, and proceed with cleaning.
Clean door gasket with a mild detergent, water and a soft cloth or sponge. Check
visually that the gasket is intact, not loose and clean.
Weekly Maintenance
Caution!
Make sure the autoclave is not hot before cleaning it.
Turn the unit on momentarily to allow the door to be opened. Open the door, unplug
the autoclave again, and proceed with cleaning.
Clean the outer parts of the autoclave with a soft cloth.
9.2.1 Chamber Clean Once a week perform chamber clean process per section 12
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Monthly Maintenance
Caution!
Make sure the autoclave is not hot before cleaning it.
Turn the unit on momentarily to allow the door to be opened. Open the door, unplug
the autoclave again, and proceed with cleaning.
Clean and descale the chamber. If the autoclave is only used occasionally, drain the water from the mineral free
water reservoir once a week, and refill with fresh mineral-free water or distilled water.
Once a week or if a text alarm of ‘full waste water reservoir’ appears (whichever
comes first) drain the water from the waste water reservoir.
Clean the outer parts of the autoclave with a soft cloth. Clean the Drain filter of the autoclave.
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Periodic Maintenance
Caution!
Make sure the autoclave is not hot before cleaning it
1. Replace the air filter, every 6 months or after 1000 cycles (whichever comes first) according to 12.3.
2. Every 3 months check the door gasket for any signs of physical damage and ask the technician to replace it if there is tear or leakage.
9.4.1 Replacing the Air Filter
Cautions! Before proceeding, make sure that the electric cord is
disconnected and there is no pressure in the chamber. Use scissors to open the filter bag and not sharp blades or
pointed instrument. Check that the new filter has not exceeded the maximum
shelf life. Carefully un-pack the new filter and examine it for any signs
of damage. Remove any protective packaging before inserting the filter
into place. Carefully Insert the new filter into the housing. Do not force.
The AIR filter is located under the mounted under the cover (see below).
1. Unscrew the filter (see below).
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2. Disconnect the pipe.
3. Connect the new filter.
4. Screw in the new filter.
5. Ensure the new filter is all the way in and seated properly.
Note: make sure that the arrow on the filter body points inwards, toward the chamber. Make sure that you don’t bend the filter pipe when reattaching it.
Note: It is recommended to replace the air filter every 6 months or after 1000 cycles (whichever is the shorter period).
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9.4.2 Cleaning the Drain Filter
Caution!
Make sure the autoclave is not hot before cleaning it
Cautions! Before proceeding, make sure that the electric cord is
disconnected and there is no pressure in the chamber.
1. Clean the drain filter, every month.
The DRAIN filter (1) is located inside the autoclave chamber at the
bottom far end, to reach the filter open the autoclave chamber door, remove the tray (see below).
2. Open the autoclave chamber door, remove the tray (2), (see above).
3. Clean with a soft cloth the filter and the area around the filter.
4. Check that the autoclave function normally after the drain filter cleaning.
Note: If by cleaning the filter the result is not satisfactory, proceed to the replacement of the drain filter (paragraph 9.4.3 below).
1
2
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9.4.3 Replacing the Drain Filter
Note: If after successive cleaning of the filter the result is not
satisfactory proceed to the replacement of the drain filter (paragraph 9.4.3 below).
Cautions! Before proceeding, make sure that the electric cord is
disconnected and there is no pressure in the chamber. Use scissors to open the filter bag and not sharp blades or
pointed instrument. Check that the new filter has not exceeded the maximum
shelf life. Carefully un-pack the new filter and examine it for any signs
of damage. Remove any protective packaging before inserting the filter
into place. Carefully Insert the new filter into the housing. Do not force.
Caution!
Make sure the autoclave is not hot before cleaning it
The DRAIN filter (1) is located inside the autoclave chamber at the bottom far end, to reach the filter open the autoclave chamber door, remove the tray (see below). (See below).
1. Replace the old DRAIN filter, by the new DRAIN filter (P/N: CMT511-
0048).
2. Open the autoclave chamber door, remove the tray (2), (see below).
1. Drain filter assembly–
P.N :CMT511-0048
1
2
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3. Unscrew the old Drain filter assembly, using M14 wrench.
4. Remove the old Drain filter assembly.
5. Screw the new Drain filter assembly, (P/N: CMT511-0048) to its place in the chamber bottom, tighten it with the M14 wrench.
6. Ensure the new filter is all the way in and seated properly.
7. Place the shelf (2) back.
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10 Full List of Informative Screen Display Symbols,
Operating Messages, Error Messages and Troubleshooting
The troubleshooting section is provided in order to enable the user to solve minor malfunctions, prior to contracting our service department.
However, only technical personnel having proper qualifications and holding technical documentation (including a technician manual) and adequate information are authorized to serve the apparatus (See TABLES 13 & 14 below).
Symbols
Symbol / Message
Symbol / Message Description
Required Action (if applicable)
Sym­100
This symbol is displayed when the door is open.
Note: The inherent safety feature of the machine enables the user to choose a cycle only when the door is open.
Informative
symbol ----
Sym­110
This symbol is displayed when the door is locked.
Note: The machine has an inherent safety feature that prevents the cycle from starting if the door is not locked.
Informative
symbol ----
Sym­120
Good Water level (Clean water tank)
Informative
symbol ----
Sym­125\
Full Water level
Informative
symbol
Sym­130
Low clean Water level
fill the mineral free water reservoir until this symbol change to Good level symbol.
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Symbol / Message
Symbol / Message Description
Required Action (if applicable)
Sym­132
Good Water level (Waste water tank)
Sym­134
Full Water level (Waste water tank)
Sym­140
Alert
Press to watch the alert description
When cycle is selected it is highlighted in red
----
The "cycle succeeded" message and symbol are displayed when the cycle ends successfully.
----
The "cycle Failed" message and symbol are displayed when the cycle failed either due to intended cycle abort action by the user, or due to a run-time error.
Try Perform a new cycle in order to sterilize the load.
Error messages & Troubleshooting
Req ID
Message
Description
Msg-100
“Door is Open”
In STBY stage, when Door switch (DI 1) Open AND Door lock DO 2 is ON
Msg-110
Canceled
Msg-120 "Analog Input Error"
This message is displayed when any Temperature sensor or Pressure sensor is disconnected or out of range.
* The name of the input should appear in the message
(Task 4642: If one of the analog inputs disconnected - the name of the input should appear in the message (Now its­Analog inputs error))
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Req ID
Message
Description
Msg-130
"Chamber temperature not in range"
This message is displayed if the temperature in the chamber > End temperature (120C) or < 2C
Msg-140
"Chamber pressure not in range"
This message is displayed if Chamber pressure <ATM pressure-40kPa or >ATM Pressure +10kPa).
Msg-150
Canceled.
Msg-160
"I/O card is not connected"
This message is displayed if I/O card is disconnected (both while cycle is running or not).
Msg-170
"Low Temp"
This message is displayed if the temperature drops for more than 1 second below the sterilization temperature during sterilization cycle.
Msg-180
"High Temp"
This message is displayed if the temperature raises 3°C above sterilization temperature during the sterilization stage for 2 seconds during sterilization cycle.
Msg-190
"High Temp. (Ending)"
This message is displayed if the system cannot reach the required temperature, in the chamber, within 10 minutes.
Msg-200
"Heat Time Error"
This message is displayed if the system cannot reach the required temperature, in the chamber, within the preset time.
Msg-210
"Low Pressure"
This message is displayed if Chamber Pressure drops below the sterilization pressure for 2 seconds during the sterilization stage.
Msg-220
"High Pressure"
This message is displayed if Chamber Pressure raises 29 kPa above sterilization pressure for 2 seconds during the sterilization stage.
Msg-230
"High Pressure (Ending)"
This message is displayed if the system cannot reach atmospheric pressure ± 5kPa during the ending stage.
Msg-240
"High Pressure (Exhaust)"
This message is displayed if the system cannot reach preset pressure within 10 minutes from the beginning of the exhaust stage.
Msg-250
Canceled.
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Req ID
Message
Description
Msg-260
"Pressure Time Error"
This message is displayed if the system cannot reach the required pressure conditions in the chamber, after preset time, during the air removal stage.
Msg-270
N/A
N/A
Msg-280
"Time Error"
This message is displayed if the real time clock is faulty.
Msg-290
"Door is open (During the cycle)"
This message is displayed when the door is open: During the cycle.
Msg-300
"Canceled By User"
This message is displayed after the STOP button is pressed and cycle aborted.
Msg-310
This message and symbol are displayed if an error occurs before sterilization cycle is completed.
Msg-320
"Air Error"
This message is displayed at the end of the cycle if the autoclave does not reach the atmospheric pressure after 10 minutes.
Msg-330
Canceled.
Msg-340
If the water level is low in the clean water reservoir and not sufficient for at least one cycle, this symbol will be displayed.
Mineral free water reservoir empty will appear in the error messages.
Msg-350
"Routine cycle service is recommended Please call your service provider."
Number of cycles, since last periodical maintenance, exceeded the "cycle service counter" parameter Or time elapsed exceeded the "time service counter" parameter.
Msg-360
"Power Down"
This message is displayed if power down has occurred during the cycle. (this message will print out in the printer after the autoclave will turn on).
Msg-370
Vacuum time error”
Vacuum pressure fails to reach the required value within the required time (in Vacuum test and Pre-vacuum stage)
Msg-380
Water fill Error
If DO10 is On for timer > Parameter Water fill time out and DI2 (Max. float switch) is not On
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Req ID
Message
Description
Msg-390
Water tank filling, Please wait
If high water demand cycle is chosen (e.g. Prion) and Parameter>0 (Auto fill) - Then before enabling Start message presented on GUI
Msg-400 Please fill water
tank to full for start
For prion cycle in manual water filling configuration, when
the water tank is not full the “Start” button will not
appear, instead this error message will appear in the Active alarms screen.
Prion cycle, in manual water filling and the water tank is not full
Msg-410
Unrecognized printer
If printer is not recognized an error will appear in the UI.
Msg-420
Low Quality Water
1. Read the water level from analog sensor.
2. Translate the digital value to micro siemens
according to the attached table.
3. Compare the value system parameter (water
quality reference, default 10).
4. if value is less than 10 show error - Low Quality
Water
Msg-430
Set Atmosphere Pressure is Active
Present when Reset Atmospheric pressure is requested from Technician screen
Msg-440
“No Water”
Chamber clean cycle, If Float switch (DI 2) doesn’t change from 1 to 0 during water pump time On.
Msg-450
“Analog Input
Error - Jacket Temperature”
Msg-460
Utility issue #1 – Please switch OFF and ON
machine’s power
switch
If windows card disconnects
Msg-470
Utility issue #2 – Please switch OFF and ON
machine’s power
switch
If WIN application crash/not start up
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Req ID
Message
Description
Msg-480
Utility issue #3 – Please switch OFF and ON
machine’s power
switch
If I/O card disconnected during power on
Msg-500
Time jumped during the cycle
If main system clock changed during the cycle Msg-510
No-user log-in
If CFR-11 on and no user login
Table 13 - Error messages & Troubleshooting
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11 TSC Printer Installation (optional)
The following is a user's set up guide that explains describe:
General printer information. Safety instructions How to install TSC printer and connect it to the T Edge autoclave for the first time.
(Shall be performed by qualified personnel).
How to set, operate, use and maintain the printer after the first installation.
General printer information
The printer(s) are optional and can be purchased/ordered from Tuttnauer by the customer, the printers can easily be installed and connected to the autoclave following the instructions below.
The options includes:
One printer connected to the autoclave, and can be loaded with thermal paper roll,
or with label roll. The user can direct the printer to switch between printing on thermal paper roll or label roll.
Two printers connected to the autoclave, one loaded with thermal paper roll, and
the second printer is loaded with label roll.
11.1.1Printer Output:
The autoclave is equipped with a character printer, which prints a detailed history of each cycle performed. (This can be used for the record or for subsequent consideration.)
The printing is on thermal paper with a defined set of characters per line and contains important information such as some of the main following details:
Date:, Time: , Ser. Num:, Model:, Version:, Cycle Num:, Cycle Name:, Ster Temp:, Ster Time:, Dry Time:,End Temperature
When the sterilization cycle begins the printer starts printing the above data. After the preliminary printing, the autoclave starts performing the sequence of operations
of the cycle. The measured values of temperature and pressure are printed at time intervals, according to the phase of the process, as shown in the table on the next page.
The data is printed from the bottom up, beginning with the date and ending with "Cycle Ended". For an aborted cycle, "Cycle Failed" and the Error message are printed (refer to "Displayed Error Messages/Symbols").
The printer can also print labels when loaded with label roll and printer1 is selected.
For an example of a typical printout, see next page.
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Important safety instructions
1. Read all the instructions and keep them for future use.
2. Follow all warnings and instructions on the product.
3. Disconnect the power plug from the AC outlet before cleaning or if fault happened. Do not use liquids or aerosol cleaners. Using a damp cloth is suitable for cleaning.
4. The mains socket shall be installed near the equipment and easily accessible.
5. The unit must be protected against moisture.
6. Handle the equipment with care. Ensure the stability when installing the device, tipping or dropping could cause damage.
7. Make sure to follow the correct power rating and power type indicated on the marking label provided by the manufacturer.
8. Please refer instructions and to the user manual for maximum operation ambient temperature.
Warning!
Hazardous moving parts, keep fingers and other body parts away.
Caution! (For equipment with RTC (CR2032) battery or rechargeable battery pack) Risk of explosion if battery is replaced by incorrect type. Dispose of used
batteries according to the instructions as below.
Caution!
The print head may be hot and could cause severe burns. Allow the print head to cool.
Please, refer to the printer manufacturer safety instructions
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Installation for the first time
Unpacking the printer:
1. Carefully open the printer box (1) and remove the printer packing.
2. Place the printer (2) on the table, and remove the two tapes (3).
3. Remove the rest of the box content which includes USB communication cable (6), electrical power cable (7), CD (5), adapter (8), blue cable (9), and the printer instructions (4).
Note: the USB communication cable or other cables may come in another additional box.
1
2
3
8 7 6
5
4
9
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Open the printer top cover
1. Remove the two tapes bonding the printer body to its cover (1) on each opposite sides of the printer.
2. Pull the two handles left and right (2) simultaneously together forward as shown by the arrows in figure 1.
3. The top printer cover will lift as shown in the figure indicated by 2.
1
2
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Loading thermal printer paper roll/ Label roll
You can either load a thermal paper roll, or label roll on the printer roll compartment opening.
You can also connect two printers to the autoclave, one loaded with thermal paper roll, and the second printer loaded with label roll.
1. Slide switch (item 1) forward shown in fig 2, it will allow to move the roll holders (2) apart as shown in fig 1 below, allowing to put the paper roll on the holders.
2. Adjust the roll holder (2) as shown in (item 3) in figure 3 depending if a thermal or label roll is installed.
3. Place the thermal paper roll or label paper roll as shown in (item 4) figure 3.or,
4. Place the label roll as shown in (item 5) figure 4.
1
2
Figure 2
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5. Insert the paper under the two paper guides (item 6) in figure 3 for the paper roll, pull the paper to extend it beyond the printer. Do the same for the label roll (item 6) figure 4.
6. Push the printer cover down (fig 5) until you can hear a click indicating that the cover is connected to the printer bottom.
3
Figure 3
Figure 4 Label roll.
4
Figure 3 paper roll
5
6
Figure 5 Printer
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Connecting the interface cables to the printer
1. Connect the adapter male (1) to the RC-232 Output Port blue cable female plug connection (2), tighten and secure the 2 screws (3) to the adapter.
2. Plug the adapter connected with the blue cable (8) to the printer adapter connection, Tighten the 2 screws (4). To the printer (5) using screwdriver shown below.
3. Connect the Power cable (6) to the printer back port.
1. Adapter
2. RC-232 Output Port blue cable
3. RC-232 Output Port screws
4. Adapter 2 screws
5. Printer
6. Power cable
4. Connect the power cable connector of cable (6) coming from the printer to the electrical power source on the wall.
1
2 3 4 5 1
6
7
Figure 5 Connecting the interface cables.
8
6
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11.7 Connecting power and interface cables
1. Connect the RC-232 Output Port blue cable (6) to the back of the autoclave (4).
2. Connect the power cable plug connector of cable (6) coming from the printer to the electrical power source on the wall.
3. Turn on the printer power
6
4
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11.8 Starting the printer
1. Press on the button in the front of the printer cover, keep pressing the finger while switching on the printer power at (1) the printer back. (Step 1 and 2 shall be done simultaneously).
2. Switch on the printer power (1) at the printer back, keep pressing the finger in step 1 until the red light bulb in front start flashing.
3. Ensure that the green bulb lights.
The printer will run and feed the roll until the end of calibration process, approximately half meter for paper roll, and 3 labels for label roll.
1
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11.9 Setting Printer definitions
The following are the login procedures for new user:
1. Press on the quick options menu
2. . Press on icon.
3. Enter administration password Select from drop down list.
4. Press Login Enter administration password Select from drop down list
5. Press on the quick option
6. Press on new
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7. Press on system parameters
8. Select for paper roll printer type 6. Select for label roll label 1.
9. If only the one printer is connected to the autoclave, local=0 or printer=1.
The following table gives the various printer possibilities
Printer Type
Local
Only paper roll 6
0
Only Label roll 1
1
Both paper roll and label roll are connected 6
1
.
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12 Chamber Clean Program
General
The Chamber Clean is a cleaning and descaling process. It is using a tablet agent designed specifically for cleaning and removal of water deposit oxides and other sediments found in steam sterilizers.
The tablet material is a combination of acidic salts and additional cleaning materials. Use one prepacked chamber clean tablet for all T-Edge10 Tuttnauer Autoclave models. Perform chamber clean every week. Chamber Clean Program-Icon Picture
The Chamber Clean cleaning program for class B and S for T-Edge10 autoclaves is described below:
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Chamber clean Cleaning procedure
Important
The Chamber Clean cleaning program for class B and S for T-Edge10 autoclaves is described below:
The chamber must be cold.
1. All steps in this procedure must be completed without interruption.
2. Open the autoclave chamber door.
3. Remove instruments and any load, trays from the autoclave chamber.
4. Place the trays and tray holder in the sink to be cleaned with a stainless steel Safe cleaner.
5. Place one 6g cleaning tablet (1) from the tablet packing (2) inside the sterilization chamber at the back bottom of the cold chamber.(see figure below). Under the 132°C program conditions. Chamber clean program 6g Tablet position
1. Tablet
2. Tablet from packing
6. Close the autoclave door.
7. Fill fully (Approx. 23 liters for T-Edge 10, and 28 Liters for T-Edge 11) clean water reservoir with distilled water only. (Either Automatic or manual filling). For manual filling, select 0, Global select 1 for automatic filling. Fill the reservoir full until the screen indicate full.
1
2
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8. Chamber Clean Program-Manual fill clean water tank.
9. Chamber Clean Program-Water tank clean & waste
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10. Select Chamber Clean Program
11. Chamber Clean Program -Start Cycle
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12. Chamber Clean Program-Water tank alarm
13. Chamber Clean Program -Set manuel mode fill clean water tank
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14. Please fill water tank to full for start.Chamber Clean Program-Alarm water fill before start,
15. Chamber clean program Stage Cleaning-insert water
The chamber clean process last 45 minutes
The warming up to 80ºC and hold for 10 minutes at 80ºC, (This stage uses
500ml of water from the clean water reservoir) .Exhaust water from the chamber, goes to air removal , pass to plateau of 3 minutes at 132 ºC and 1 minute drying time.
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16. Chamber clean program Stage Cleaning-keep
17. After 45 minutes the chamber clean process is completed, the chamber is clean, and the following screen is displayed.
Chamber Clean Program-cycle confirm by operator
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13. Factory Codes for end user
Notice: Please, find below Factory Codes for end user.
These codes are similar to all T-Edge 10 machines from version
1.0.
Level 1 Factory Code 010 7N613IOJT6 Admin - for User Manual
Level 1 Factory Code 011 4YFBH5G597 Admin - for User Manual
Level 1 Factory Code 012 KX4D3O2IZ0 Admin - for User Manual
Level 1 Factory Code 013 E6QS7RCBF4 Admin - for User Manual
Level 1 Factory Code 014 UC3VUOCEGD Admin - for User Manual
Level 1 Factory Code 015 KQTPXJT37P Admin - for User Manual
Level 1 Factory Code 016 PGU318IXEZ Admin - for User Manual
Level 1 Factory Code 017 3F0ENI3ISP Admin - for User Manual
Level 1 Factory Code 018 LYBVQXMB4X Admin - for User Manual
Level 1 Factory Code 019 8JDZPNRA4W Admin - for User Manual
Level 1 Factory Code 020 GPAQKFZPCO Admin - for User Manual
Level 1 Factory Code 021 PKKSD0F9MD Admin - for User Manual
Level 1 Factory Code 022 WG2Q1UBBY9 Admin - for User Manual
Level 1 Factory Code 023 03O6I6YUKL Admin - for User Manual
Level 1 Factory Code 024 868PHX8VVZ Admin - for User Manual
Level 1 Factory Code 025 ISX099WTZ0 Admin - for User Manual
Level 1 Factory Code 026 DY0CYW6OJH Admin - for User Manual
Level 1 Factory Code 027 BUYBFZIMJE Admin - for User Manual
Level 1 Factory Code 028 VQP91IFY6J Admin - for User Manual
Level 1 Factory Code 029 JF5THJF61U Admin - for User Manual
Level 1 Factory Code 030 1ULOXX3VUJ Admin - for User Manual
Level 1 Factory Code 031 1KKUEWI1LP Admin - for User Manual
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Level 1 Factory Code 032 QHR976ZE46 Admin - for User Manual
Level 1 Factory Code 033 TMUYMBFBLE Admin - for User Manual
Level 1 Factory Code 034 OTEWS95KOU Admin - for User Manual
Level 1 Factory Code 035 AOUMETCLQ1 Admin - for User Manual
Level 1 Factory Code 036 7Z1X0PZVHD Admin - for User Manual
Level 1 Factory Code 037 RGQHB6D4R7 Admin - for User Manual
Level 1 Factory Code 038 APZJ5F1IT3 Admin - for User Manual
Level 1 Factory Code 039 93VTGY2Q6C Admin - for User Manual
Level 1 Factory Code 040 KJCLC48NKH Admin - for User Manual
Level 1 Factory Code 041 QI3S1S9S2U Admin - for User Manual
Level 1 Factory Code 042 XRCOEYV6AM Admin - for User Manual
Level 1 Factory Code 043 EW7PX1MNGB Admin - for User Manual
Level 1 Factory Code 044 HO7MM19C2Y Admin - for User Manual
Level 1 Factory Code 045 ZKYMO2HXHO Admin - for User Manual
Level 1 Factory Code 046 IBM8C3KO49 Admin - for User Manual
Level 1 Factory Code 047 FWL0NJTZCN Admin - for User Manual
Level 1 Factory Code 048 YSEMX48VA4 Admin - for User Manual
Level 1 Factory Code 049 TYG12FB9JT Admin - for User Manual
Level 1 Factory Code 050 QVH2SC878F Admin - for User Manual
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