Tuttnauer 25xx, 31xx, 28xx, 50xx Service manual

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Page 1

TECHNICIAN

MANUAL

Laboratory Vertical Steam Sterilizers

models

2540, 3150, 3170, 3850, 3870, 5050, 5075

ELV  Standard Autoclave

ELVC

ELVPRC

Cat. No. MAN205-0060000EN Rev.AA

 Tuttnauer Europe B.V., Hoeksteen 11 4815 PR P.O. Box 7191 4800 GD Breda, The Netherlands  Tel: 31 (0) 765423510,  Fax: 31 (0) 765423540

 Including Preparation for Fast Cooling System

 Including Fast Cooling System

Page 2

Page 3

TABLE OF CONTENTS

PARAGRAPH PAGE NO.

1. INTRODUCTION

2. SYMBOL DESCRIPTION

3. INSTALLATION INSTRUCTIONS

3.1 Installation Site.................................................................................................6

3.2 Connection of the pressure regulator................................................................6

4. TESTS

4.1 Installation Tests.............................................................................................11

4.2 Periodical Tests...............................................................................................11

5. WATER QUALITY

5.1 Water for Generating Steam ...........................................................................12

5.2 Water for the Vacuum pump and drain cooling..............................................12

5.3 Reverse Osmosis..............................................................................................12

6. DESCRIPTION OF THE CONTROL SYSTEM.

6.1 Digital Board DIG - T2...................................................................................13

6.2 Analog Board ANL-T2....................................................................................15

6.3 AC - Board - AC-T1........................................................................................16

7. CALIBRATION OF TEMPERATURE AND PRESSURE

7.1 Method of Calibration:....................................................................................17

7.2 Temperature Calibration Procedure...............................................................18

7.3 Pressure Calibration Procedure......................................................................20

.......................................................................................................................11

....................................................................................................4

......................................................................................4

.....................................................................5

................................................................................................12

............................................13

............................17

8. TEST POINTS

9. SOFTWARE PROGRAMMING PROCEDURES

9.1 General ...........................................................................................................22

9.2 Changing Cycle Parameters............................................................................22

9.3 Resetting the Autoclave...................................................................................30

9.4 Test Mode........................................................................................................30

10. REPLACING ELEMENTS

10.1 Safety Tests after Repair .................................................................................31

10.2 Replacing the Circuit Breaker.........................................................................32

10.3 Replacing the Safety Valve..............................................................................33

10.4 Replacing the Door Gasket .............................................................................34

10.5 Replacing the electronics board (control panel)..............................................35

10.6 Replacing the Electronics Box........................................................................36

10.7 Cut-Out Thermostat........................................................................................39

10.8 Replacing Heating elements............................................................................40

10.9 Safety Door Locking System for models 2540, 3150, 3170, 3850, 3870 ..........41

10.10 Safety Door Locking System for models 5050, 5075 .......................................43

10.11 Disassembling and Assembling the Door Cover, Models 2540, 3150, 3170,

3850, 3870.......................................................................................................44

........................................................................................................21

............................................22

..................................................................................31

Page 1 of 132 Pages

Page 4

TABLE OF CONTENT (Cont.)

PARAGRAPH PAGE NO.

10.12 Disassembling and Assembling the Door Cover, Models 5050, 5075..............46

10.13 Replacing the locking microswitch (Models 5050, 5075)................................49

10.14 Replacing the safety-opening valve (Models 5050, 5075)................................50

10.15 Replacing the “DOOR CLOSED” microswitch (Models 5050, 5075).............51

10.16 Replacing the solenoid lock (Models 5050, 5075)...........................................52

10.17 Cleaning and Replacing the Water Level Electrodes......................................53

10.18 Replacing the Printer......................................................................................54

10.19 Replacing the Door Switch (models 2540, 3150, 3170, 3850, 3870)................56

10.20 Replacing the Locking Device (models 2540, 3150, 3170, 3850, 3870)...........57

10.21 Replacing the Plunger or Coil of the BACCARA Solenoid Valve...................58

11. IN-OUT TEST

12. TROUBLESHOOTING

12.1 Displayed Messages and Reference to Trouble Shooting................................60

12.2 Pre-process malfunction .................................................................................61

12.3 In Process Malfunction...................................................................................67

12.4 Mechanical malfunction.................................................................................86

13. LIST OF SPARE PARTS

14. PRESSURE VS TEMPERATURE FOR SATURATED STEAM

15. XPCS Manual

16. VALVES NUMBERING

........................................................................................................59

.........................................................................................60

.....................................................................................87

.................97

.......................................................................................................101

.....................................................................................114

Page 2 of 132 Pages

Page 5

TABLE OF CONTENT (Cont.)

DRAWINGS PAGE NO.

Rear View Model 2540........................................................................................................... 7

Rear View Models 3150, 3170 ............................................................................................... 8

Rear View Models 3850, 3870 ............................................................................................... 9

Rear View Models 5050, 5075 ............................................................................................. 10

Control System Block-Diagram........................................................................................... 13

DIG- T2 Board .................................................................................................................... 14

ANL - T2 Board................................................................................................................... 15

AC-T1 Board ....................................................................................................................... 16

Vessel Assembly Models 2540, 3150, 3170, 3850, 3870....................................................... 92

Vessel Assembly Models 5050, 5075.................................................................................... 93

Door Tightening Bolt – Assembly........................................................................................ 94

Door Locking System........................................................................................................... 95

Water Outlet Strainer .......................................................................................................... 96

Piping Drawing: 2540 ELV &, ELVPRC.......................................................................... 116

Piping Drawing: 2540 ELVC............................................................................................. 117

Piping Drawing: 3150, 3170, 3850, 3870 ELV & ELVPRC .............................................. 118

Piping Drawing: 3150, 3170, 3850, 3870 ELVC................................................................ 119

Piping Drawing: 5050, 5075 ELV & ELVPRC.................................................................. 120

Piping Drawing: 5050, 5075 ELVC................................................................................... 121

Electrical Wiring Diagram For Autoclave Model 2540 ELV ............................................ 122

Electrical Wiring Diagram for Autoclave Models 3150/3170 ELV ................................... 123

Electrical Wiring Diagram for Autoclave Models 3850/3870 ELV 3x400V ...................... 124

Electrical Wiring Diagram for Autoclave Models 3850/3870 ELV 3x230V ...................... 125

Electrical Wiring Diagram for Autoclave Models 3850/3870 ELV 3x208V ...................... 126

Electrical Wiring Diagram for Autoclave Models 5050/5070 ELV 3x400V ...................... 127

Electrical Wiring Diagram for Autoclave Models 5050/5070 ELV 3x230V ...................... 128

Electrical Wiring Diagram for Autoclave Models 5050/5070 ELV 3x208V ...................... 129

Switch Box Wiring Diagram.............................................................................................. 130

Open Switch Box............................................................................................................... 131

Closed Switch Box............................................................................................................. 132

Page 3 of 132 Pages

Page 6

1. INTRODUCTION

This manual, together with the operator’s manual, forms the complete edition of the Operation and Maintenance instructions. This manual is intended for the use of the technician. It is forbidden for unqualified and unauthorized personnel to service the autoclave in accordance with the instructions in this manual. Any unauthorized service may result in the invalidation of the manufacturer’s guarantee.

The qualified technician shall be an authorized electrician with the right qualifications in electronics and shall be familiar with the local technical/electrical regulations.

2. SYMBOL DESCRIPTION

Caution! Consult accompanying documents

Caution! Hot surface.

Caution! Hot steam.

Protective earth (Ground)

Stand by

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Page 7

3. INSTALLATION INSTRUCTIONS

Recommended

For all the ELV models, the following utilities have to be connected (Refer to the drawing below ‘Rear View’ of the autoclave).

 Power outlet, as detailed in the table below:

Model Power

2540 3150/70 3850/70 3850/70 3850/70 with switching box 3850/70, 5050/75 5050/75 5050/75 5050/75 with switching box

 If the autoclave is a 3 phase 3870, 5050 or 5075 autoclave and has to be connected

to a one phase power network, 1 x 230V, 50/60Hz., connected the 1ph 230V power source to the supplied switch box that has a 1 phase input (from the power source) and a 3 phase output (to the autoclave). See details at the end of this manual.

 The power network must be protected by a current leakage relay.

 Mineral-free water having a conductibility lower than 15µs (microsiemens),

through a 1/2” flexible hose.

1Ph, 230V/50/60Hz 20A

1 or 2 Ph, 230V/50/60Hz 25A

3 Ph, 208V/50/60Hz 25A

3 Ph, 230V/50/60Hz 25A

1 or 2 Ph, 230V/50/60Hz 30A

3 Ph, 400V/50/60Hz 20A

3 Ph, 208V/50/60Hz 30A

3 Ph, 230V/50/60Hz 30A

1 or 2 Ph, 230V/50/60Hz 45A

Circuit Breaker

To obtain water quality meeting requirements a deionization column or reverse osmosis apparatus can be installed. The water must be delivered at a pressure of 23bar. A pressure reducer shall be installed at the water source outlet as instructed below.

For fast cooling (if this option is provided):

 Feed water from the water network, pressure 2-3bars, connected through a 1/2”

pipe. A pressure reducer shall be installed at the water source outlet as instructed below.

 Compressed air, from a mobile compressor or compressed air network at pressure

3-4 bars, will be set at 1.6-2bars at the autoclave inlet is to be connected by a flexible conduit of 3/16”.

The air must be of instrumental quality filtered at 5µ and free of humidity and oil drops.

 Drain connected by 1/2” pipe, located at the rear of the unit. The chamber exhaust

and coolant water is evacuated to an open waste funnel. The drainage piping must be heat resistant, to 80ºC, non-continuous flow.

Attention: Connection of water system to the autoclave must be performed through "BACK FLOW PREVENTION SYSTEM" installation as per EN 1717:2001 regulations and local regulations.

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Page 8

54321

3.1 Installation Site

Pressure Regulator, Water, In

Line,

1. Install the autoclave according to the following guidelines:

2. Place the autoclave on the floor. Verify that the surface is leveled.

3. All utility supplies must be prepared in accordance with requirements, before autoclave installation e.g. mineral-free and tap water, compressed air, one or three-phase power network, connection to the drain of the building.

5. Leave the space free around the autoclave for maintenance and service requirements.

3.2 Connection of the pressure regulator

This paragraph refers to the pressure regulator of the feed water and to the pressure regulator of the mineral free water.

1. Attach the pressure regulator to the facility's water outlet.

2. Connect the supplied flexible hose to the pressure regulator's assembly outlet and to the autoclave's water inlet.

3. Verify that the pressure regulator is in right direction. The flow direction is indicated by an arrow stamped on the pressure regulator.

4. Verify that water flows freely in the feed water and in the mineral free water lines.

FLOW DIRECTION

No. Description Cat No.

1 Side of water supply source N/A

Reducer, Female 3/4" BSP to Male

1/2" BSP, Brass Reducer, Female 1/2" BSP to Male

1/4" BSP, Brass

with Strainer, 1/4 x 1.5 bar Fitting, Adaptor, M 1/2" BSP x M

1/4" BSP, Brass Ni plated

FIT100-0424

FIT100-0425

GAU029-0059

PNE100-0042

6 Side of flexible hose (to autoclave N/A

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Page 9

REAR VIEW MODEL 2540

Page 7 of 132 Pages

Page 10

REAR VIEW MODELS 3150, 3170

Page 8 of 132 Pages

Page 11

REAR VIEW MODELS 3850, 3870

Page 9 of 132 Pages

Page 12

REAR VIEW MODELS 5050, 5075

Page 10 of 132 Pages

Page 13

4. TESTS

4.1 Installation Tests

The service technician shall perform the following preliminary checks before operating the autoclave:

a. Integrity Check

b Leveling Check c. Leakage current test d. Continuity Check

At this stage operate the autoclave and continue with the tests: e. Safety Check

f. Programs Check

g. Validation

After the above steps are performed, the autoclave is ready for operation.

Perform a visual check to verify that there are no dents, scratches, broken gauges, etc.

Check that the autoclave is leveled.

Check the precise operation of the earth leakage relay.

Check the continuity of the grounding connection.

Check the safety elements; safety valve and the door locking mechanisms.

Run basic programs of the autoclave and check the operation sequences, the sterilization parameters etc.

Validate the sterilization cycles, taking in consideration the interface of packaging/goods/autoclave.

4.2 Periodical Tests

PERIOD TEST

2 months

6 months

Test the safety valve by operating it

Remove the cover of the autoclave, tighten the screws of the heaters and the electrical connections at the heaters, valves and connectors inthe control box.

Check the continuity of the grounding connections.

Check the temperature and pressure calibration.

Perform validation of the autoclave.

Check the precise operation of the earth leakage relay.

Check that the autoclave is leveled. Check the safety elements; safety valve, safety and cut-off thermostats

Year

door locking mechanisms. Run basic programs of the autoclave and check the operation sequences, the sterilization parameters etc.

Check the water reservoir, piping, plastic parts and electric wires.

Check and tighten the piping joints to avoid leakage. Check and tighten all screw connections in the control box, heaters and

valves and instrumentation. Observe the closing device for excessive wear

5 years Observe the closing device for excessive wear

Safety tests (pressure vessel, efficiency, electrical) shall be performed in accordance with local rules or regulations, by an authorized inspector.

Only an authorized technician shall perform the 6-months and yearly tests!

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Page 14

5. WATER QUALITY

5.1 Water for Generating Steam

The distilled or mineral – free water supplied to the sterilizer shall be according to the table below:

Physical Characteristics and Maximum acceptable contaminants levels

Element Condensate – allowable content

in steam for sterilizers

(According to EN 13060:2004).

Silicium oxide. SiO

≤0.1 mg/kg

Iron ≤0.1 mg/kg

Cadmium ≤0.005 mg/kg

Lead ≤ 0.05 mg/kg Rest of metals except iron,

cadmium, lead

≤0.1 mg/kg

Chloride (Cl) ≤0.1 mg/kg

Phosphate (P2O5) ≤0.1 mg/kg

Conductivity (at 20°C) ≤3 μs/cm

pH value (degree of acidity) 5 to 7

Appearance Colourless clean without sediment

Hardness (Σ Ions of alkaline earth) ≤0.02 mmol/l

Compliance with the above data should be tested in accordance with acknowledged analytical methods, by an authorized laboratory.

Attention:

We recommend testing the water quality once a month. The use of water that do not comply with the table above may have severe impact on the working life of the sterilizer and can invalidate the manufacturer’s guarantee.

5.2 Water for the Vacuum pump and drain cooling

The feed water supplied to the liquid ring vacuum pump must meet the following requirements:

 Hardness: 0.7 - 0.2 mmol/l.

 Water temperature: shall not exceed 15°C.

Note:

The use of heavy scaled water for the vacuum pump cooling, can cause blocking of the rotor and put the pump out of operation. This invalidates the guarantee for the vacuum pump.

5.3 Reverse Osmosis

A Reverse Osmosis system may be used to improve the quality of the water used to generate steam in the autoclave chamber. The use of mineral free will contribute to better performance and longer life of the autoclave.

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6. DESCRIPTION OF THE CONTROL SYSTEM.

JP8

(See CDR Control diagram).

The control system is based on 3 electronic boards designed according to the autoclave requirements, the digital board DIG-T2 containing the micro-controller memories, buffers and digital ICs and the analog board ANL-T2 which performs the processing of signals coming from the sensors and switches. The AC-T1 board consists of filters and AC drivers. DC voltages 12V and 5V, supplied by a switching type power supply, powers the 3 electronic boards.

CONTROL SYSTEM BLOCK-DIAGRAM

SKT

DIG-T2 BOARD

U12

U16

U11

U14

U21

U17

DIG T3

RP1 U15

U22

97-05

C24

C25

C15

C23

JP3

C22

DS1

PLUG

JP1

U18

C16

C17

BZ1

U19

34 33

JP7

JP2

JP3

JP12

JP1

JP6

JP5

JP4

JP9

JP10

The system is provided with communication interfaces RS 232 to PC and to parallel printer.

6.1 Digital Board DIG - T2

— The digital board is connected to the keypad panel, to the parallel printer

and to the analog board ANL-T2.

— The board contains the micro-controller (U15) type 80C32 that runs the

software program of the system.

— On the board, are three types of memories:

1) EPROM memory (U17), part no. 27512 storing the program codes.

2) RAM memory (U21) with a capacity of 32KB for the temporary data

during the running of the program.

3) EPROM memory (U22) that is a fixed serial memory with an

electrical writing and erasing.

— This EPROM serves as a non-volatile memory, enabling the system to

change follow-up tables during running of program codes, and ensuring this data is not lost in case of power failure.

— The board contains an optimal Real Time Clock (U12), which serves as a

clock to the system, including a back-up battery, which ensures the clock, runs continuously even when the autoclave is not powered.

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Page 16

This component is optimal because it is related to the operation of the

printer, which is also an optional item.

— The board contains a watchdog, which detects any faulty situation in the

running program code. It performs an automatic reset of the microcontroller and stops all the commands to avoid an uncontrolled activation of any of the heating elements or the valves.

— The board functions as an MMI (Man-Machine Interface). It is connected

to a LCD display of two rows with 16 characters on each row and to the following light indicators:

— START (autoclave in process), — FAIL (the process failed),

— WATER (no water in the reservoir),

— DOOR (the door is not closed).

A keyboard connected to the digital board, serves as a control panel containing the command and programming keys. — The digital inputs and outputs are transferred to the system, as follows:

— Through the digital board to the analog board by means of buffers

74HC377.

— RS232 interface is performed on the board by the U13 component, the

signal is transmitted to the communication connector located on the ANLT2 board.

— The printer is connected directly to this board, connector DS1 enables to

connect the DPU-20 printer manufactured by SEIKO. The printer receives the data and the supply voltage directly from this connector.

The layout of the DIG-T2 board components is provided below

DIG- T2 BOARD

JP 3

DIG

R7 R6

97 -0 5

U 7

RP U1

2 1

JP 1

Q 1

34 33

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Page 17

6.2 Analog Board ANL-T2

The analog board contains the drivers of the valves, heaters and pump. It contains the sensors circuits connected to the control system, and serves as a junction to the autoclave connections. The input is 12VDC & 5VDC and the output is for all the signals to the autoclave. — The power supply provides the DC voltages 12V and 5V through the

connector JP3 to the board and further to the DIG-T2 board.

— The computer is connected to the board through the connector P1, by

RS232 interface.

— The analog and digital inputs, from the temperature sensor, electrode door

switch, etc. are connected through connector JP6, the conversion circuits of the sensors are located on this board.

— The pressure sensor MPX2200 that measures the chamber pressure is

connected to the board through connector JP8, to the conversion circuit of the sensor that is located on this board.

— The analog to digital conversion circuit A/D (U5) and the analog

multiplexer (U6) for 8 analog inputs (temperature, pressure, and electrode) are located on this board and transfer digital signal to the DIG-T2 board.

— All the drivers and power circuits to the solenoids (valves, door locking)

are included on this board.

Layout diagram of the ANL-T2 is provided below.

ANL - T2 BOARD

PLUG

JP2

JP12 JP8

ANL T1 BOARD

JP1

12 1 1

JP7

JP3

JP5

JP4

JP9

JP6

JP10

JP11

Page 15 of 132 Pages

Page 18

6.3 AC - Board - AC-T1

This board receives command signals from ANL-T2 board designated to activate AC devices. It converts them to AC mode. The AC-T1 board provides AC filtering for the power supply to the control system and protection from sharp current fluctuations. The AC-T1 board includes:

— AC drivers for the AC devices (pump, heaters, etc.) up to 6A.

— AC - input connector JP3.

— Filter circuit based on L1C5, the power transfer from the filter to power

supply via JP2.

— Spike protection - RV1÷3.

— Three - 230/115 VAC output channels, triac control circuit.

Q1 - 16Amp - JP4/1,2

Q2 - 8 Amp - JP7/1

Q3 - 8 Amp - JP7/2

AC-T1 BOARD

(JP3,JP4,JP7 ON THE BOTTOM SIDE OF THE BOARD)

R12

JP5

R11

R10

R8 C2

JP7

JP1

R7 C1

JP4

RV3 RV2

JP2

JP6

JP3 C5

ETYPEAC-97 CAT TECH.

RV1

Page 16 of 132 Pages

Page 19

7. CALIBRATION OF TEMPERATURE AND PRESSURE

a X

310

100

7.1 Method of Calibration:

The calibration of temperature and pressure is performed digitally. The temperature and pressure measuring circuits are designed with components having 1% accuracy. The temperature circuit is linear and has an output of 100mV÷2400mV for a temperature range 20°C÷150°C. The pressure circuit is also linear and has an output of 100mV÷2400mV for a pressure range 0÷400 kPa. The measuring at the A/D is limited for values higher than 2400mV or below 100mV. It is obvious that although the accuracy of the circuit components is 1%, the sum deviation may reach  5%. Therefore calibration is necessary. The system has a non-volatile memory in which the offset and gain data of the sensors are stored. Calibration is performed by use of the keyboard (or the communication port for computer use). Following is a description of the calibration of temperature and pressure using the keyboard. The calibration procedure is identical to all autoclave models.

Definition of Gain and Offset:

Every straight line can be defined by the equation ax+b=y. “a” is the deviation from y=0 and “b” is the slope of the line. In our case a=Gain and b=Offset.

The system is based on calculation of offset and gain of two points as in the following example If the actual measured pressures are 100 kPa & 300 kPa and the displayed pressure are 90 kPa & 310 kPa respectively, the ‘input Vs pressure” graph will be as follows.

READ

300

PRESURE

INPUT FROM SENSOR

ACTUAL

The calibration method enables to input this data into the system in order to perform automatic correction of OFFSET and GAIN. It is necessary to define the two points, which have to be input to the system, prior to performing calibration.

Page 17 of 132 Pages

Page 20

7.2 Temperature Calibration Procedure

— Press the PROGRAM key.

— The system enables to set the system’s date the time.

— This operation is skipped by pressing PROGRAM key six times.

—

CODE:  will be displayed.

— Select Technician Code (011) by the UP/DN keys and press the

PROGRAM key.

— Select CALIB CODE: 107 to calibrate the system by means of the UP/DN

keys and press the PROGRAM key again until TEMP CAL:  will be displayed.

— Set calibration code to TEMP CAL: 1 — Press the PROGRAM key again and do not change the code.

— The following data will be displayed:

UPPER ROW:

LOWER ROW: A 130.0 R130.0

Enter the actual data (A) and the displayed data (R) for two known points as in the following example: The actual temperatures are 70°C & 120°C and the displayed temperatures are 68°C & 120°C respectively. the Proceed as follows: — On the upper row, change A60.0 to A 70.0 by means of UP/DN keys.

— Press the PROGRAM key.

— The cursor on the upper row will move to R60.0, change to

R68.0 by means of UP/DN keys.

— Press the PROGRAM key.

— The cursor moves to the lower row to A 130.0, change it to A 120.0 by

means of UP/DN keys.

— Press the

— The cursor on the lower row will move to R130.0

means of keys UP/DN, then press the PROGRAM key

PROGRAM key.

A 60.0 R 60.0

, change to R123.0 by

This completes calibration procedure for temperature.

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Page 21

Remarks:

— When cursor is set under any figure, pressing the START/STOP key stops

calibration.

— When the cursor is set under any figure, it enables to feed this value to the

reading of temperature by pressing the

Example:

If the cursor is set under R68.0 on the upper row and the actual temperature of the autoclave is now 66.0ºC, by pressing the PARAMETERS key, the temperature reading will be corrected from R68.0 to R 66.0.

This calibration method enables the technician to change a certain point without affecting a second point.

Example:

When the working temperatures are 134ºC and 121ºC but the actual temperature are 132ºC and 121ºC

The measured temperature for 134ºC must be corrected without changing the temperature at 121ºC, Considering the above example, the setting of data can be done as follows:

A 121.0 R 121.0 A 132.0 R 134.0

The system will calibrate the new offset and gain and retain them into the nonerasable memory. As a result, while running a 134ºC program the correction is automatically made, while at 121ºC no change is felt.

PARAMETERS key.

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Page 22

7.3 Pressure Calibration Procedure

To perform the pressure calibration two points have to be defined allowing the calculation of new OFFSET and GAIN values. — Press the PROGRAM key.

— Skip date and the time setting by pressing the PROGRAM key six

times.

— CODE:  will be displayed.

— Select the Technician Code (011) by the UP/DN keys and press the

PROGRAM key.

— Select CALIB CODE: 107 to calibrate the system by means of the

UP/DN keys and press the PROGRAM key again until the system displays: PRES CAL: 

— Press the PROGRAM key.

The following is displayed:

Point 1 – Upper Row A 100 R 100 Point 2 - Lower Row A 300 R 300

— Open the door, do not alter A 100.

— Press the PROGRAM key, the cursor will move to R 100.

— Press the PARAMETERS key. The system performs reading

pressure and displays it instead of R100. E.g. R97 (i.e. the system reads out 97kPa, when the door is open).

— Press the PROGRAM key.

— The cursor moves to the lower row to A300.

If the system reads out 280kPa, do not change A300. Press the PROGRAM

key to move to R300 and change it to the actual

pressure value 280kPa by means of the keys UP/DN.

— Press the PROGRAM key again.

The system calculates the new values for offset and gain and stores these values in the non-volatile memory.

This completes the calibration procedure for the pressure.

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Page 23

8. TEST POINTS

The test point list provides testing points on the junctions on board to assist in locating the malfunction.

NU TP FUNCTION VALVE

TP1 TP2 TP3 TP4 TP5 TP6 TP7 TP8

TP9 TP10 TP11 TP12 TP13 TP14

GND

+5V DC

+12V DC

OUT - HEATERS ON – 5V; OFF –0V

OUT-VACUUM PUMP ON – 5V; OFF –0V

OUT-EXH-2 VALVE ON – 5V; OFF –0V

OUT-AIR VALVE ON – 5V; OFF –0V

OUT-EXH-1 VALVE ON – 5V; OFF –0V

OUT-WATER TO CHAMB. ON – 5V; OFF –0V

 

OUT-DOOR LOCK ON – 5V; OFF –0V

OUT-AIR RELEASE ON – 5V; OFF –0V

OUT-COMPR. AIR ON – 5V; OFF –0V

OUT-WATER COOLING ON – 5V; OFF –0V



TP15 TP16 TP17 TP18 TP19 TP20 TP21 TP22 TP23 TP24 TP25 TP26

 

IN –TEMPERATURE (OPTION) 134ºC-1.97v

IN –TEMPERATURE (MAIN) 134ºC-1.97v

 

IN – PRESSURE 2.0B – 2.031v

IN – ELECRODE LOW ‘0V’ – YES, ‘2.5V’ – NO

IN – ELECTRODE HIGH ‘0V’ – YES, ‘2.5V’ - NO

Page 21 of 132 Pages

Page 24

9. SOFTWARE PROGRAMMING PROCEDURES

9.1 General

The software for the control system of laboratory autoclaves is constructed as one software for all types of laboratory autoclaves (table and vertical), version LAB00VN1. The software contains a table of parameters of which part of them defines the autoclave, and part defines the processes in the autoclave. This document describes parameters and their task in the software.

9.2 Changing Cycle Parameters

Access to the program is achieved by inserting the access code. Access code 1 – This access code enables change of the sterilization

time, sterilization temperature and the drying time.

Access code 11 – changes that may be done by the supervisor.

Enables to change a few parameters

Access code 33 – changes that may be done by the technician.

Enables to change all the parameters

To change the parameters listed below, proceed as follows:

a. Select the cycle.

b. Enable the operation by entering the ACCESS CODE (11).

c. Set the parameter that has to be modified, by pressing successively the

PROGRAM key.

d. Set the desired data by means of the UP/DN keys.

e. Pressing the PROGRAM key enters the modified data into memory, and

moves to the next parameter.

The pre-set parameters values will replace the last default values and become the updated default values.

9.2.1 STER Temp – Required sterilization temperature

Entry Code – 1

Resolution – 1ºC

Minimum value for the change – 60ºC

Maximum value for the change – 137ºC

Set value

9.2.2 STER Time – Required sterilization time for the process

Entry code – 1

Resolution – 1 minute

Minimum value – 3 minutes

Cycle

Value

1 2 3 4 5 6 7

134 121 121 121 105 121 0

Maximum value – 99 minutes

Set value

Cycle

Value

1 2 3 4 5 6 7

3 15 20 20 18 30 0

Page 22 of 132 Pages

Page 25

9.2.3 Dry Time – Required drying time for the process

Entry Code – 1

Resolution – 1 minute

Minimum Value – 0 minutes

Maximum Value – 99 minutes

Set value

9.2.4 Water Time – Time for entering water to the autoclave

This value defines the entry time of the water to the autoclave to locate the electrode touching the water.

This time will change from process to process and even for different autoclaves.

When the autoclave is vertical and the defined time is Ø seconds, the water valve will not open at all.

Entry Code – 11

Resolution – 1 second

Minimum Value – 1 second

Maximum Value – 200 seconds

Set value

Cycle

Value

Cycle

Value

1 2 3 4 5 6 7

0 0 0 0 0 0 0

1 2 3 4 5 6 7

20 20 20 20 20 20 20

9.2.5 Heat T.O. - The maximum time allowed for the heating stage (testing)

After this time, if the system does not enter the sterilization stage, it will receive a ‘Low Heat’ message and the process will abort.

Entry Code – 11

Resolution – 1min

Minimum Value – 20min

Maximum Value – 300 min

Set value

Cycle

Value

1 2 3 4 5 6 7

60 60 60 90 90 90 0

Page 23 of 132 Pages

Page 26

9.2.6 End Temp - The ending temperature of the process

If at the end of the process the temperature is higher than this temperature, the process will not end and the door will remain closed.

Entry Code – 11

Resolution – 1ºC

Minimum Value – 40ºC

Maximum value – 137ºC

Set value

9.2.7 PulsNum. – No. of pulses in the prevacuum stage

Entry Code – 11

Resolution – 1

Minimum Value – 1

Maximum Value – 5

Set value

9.2.8 VacDip1 – Vacuum value in the first pulse

Defines the vacuum value in pulse no.1 of the prevacuum stage.

Entry Code – 11

Resolution – 1kpa

Minimum Value – 1kpa

Cycle

Value

Cycle

Value

1 2 3 4 5 6 7

120 120 100 85 85 85 134

1 2 3 4 5 6 7

2 1 2 1 1 1 1

Maximum Value – 90kpa

Set value

9.2.9 VacDip2 – Vacuum value in the remaining pulses

This value defines the vacuum in the remaining pulses in the prevacuum stage (not just pulse no. 2)

Entry Code – 11

Resolution – 1kpa

Minimum Value – 1kpa

Maximum Value – 90kpa

Set value

Cycle

Value

Cycle

Value

1 2 3 4 5 6 7

12 20 20 20 20 20 20

1 2 3 4 5 6 7

20 20 20 20 20 20 20

Page 24 of 132 Pages

Page 27

9.2.10 Vac Time 1 – Vacuum Time in the First Pulse

This value defines the time the system will continue to maintain vacuum after reaching Vac Dip1 for the first pulse.

Entry Code – 11

Resolution – 30sec

Minimum Value – 1sec

Maximum Value – 1800sec

Set value

9.2.11 VacTime2 – Waiting time for the remaining pulses

In the remaining pulses starting from pulse no. 2 in the prevacuum stage, after arriving at the VacDip2, stage there is a time delay, defined as VacTime2 (in seconds), that the vacuum system continues working.

Entry Code – 11

Resolution – 30 seconds

Minimum Value – 1 second

Maximum Value – 1800 seconds (30 minutes)

Default Value – 240 seconds

Set value

9.2.12 Ex Mode – The method for exhausting the steam at the end of the process

Entry Code – 11

Cycle

Value

Cycle

Value

1 2 3 4 5 6 7

30 30 30 30 30 30 30

1 2 3 4 5 6 7

30 30 30 30 30 30 30

Resolution – 1

Ex Mode

Fast Ex 1

N.A. 2

Slow Ex (Waste) 3

Slow Ex (Liquids) 4

Cooling with compressed air 5

Cooling with water circulation 6

Set value

Cycle

Value

1 2 3 4 5 6 7

1 1 3 4 4 6 1

Page 25 of 132 Pages

Page 28

9.2.13 LimitP add – The allowable addition to the maximum pressure in every process

If the maximum pressure is 225kpa, the system will not heat beyond this pressure. If LimitP add will be Ø , the maximum pressure will remain 225kpa. If LimitP add equals 10, the maximum pressure will be 235kpa.

Entry Code – 11

Resolutio – 1kpa

Minimum Value – Ø kpa

Maximum Value – 30kpa

Set value

9.2.14 Calib Code – Calibration Code

This allows entry to the calibration mode.

It must be set on 107 in order to allow the code to be entered.

Entry Code – 11

Resolution – 1

Minimum Value – Ø

Maximum Value – 255

Set value

9.2.15 Ex Time

This defines the time the exhaust valve should remain open after reaching a pressure of 127kpa for removing the water in the chamber. In some autoclaves 15 seconds is enough, and in the large autoclaves it is possible that there will be a need to extend this to 40 seconds.

Cycle

Value

Cycle

Value

1 2 3 4 5 6 7

0 0 0 0 5 0 0

1 2 3 4 5 6 7

100 100 100 100 100 100 100

Entry Code – 11

Resolution – 10 sec

Minimum Value – Ø sec

Maximum Value – 240 sec

Set value

Cycle

Model

2540 45 45 30 30 30 30 30

3150/70 45 45 30 30 30 30 30

Value

3850/70 45 45 30 30 30 30 30

5050/75 60 60 60 60 30 45 30

Page 26 of 132 Pages

1 2 3 4 5 6 7

Page 29

9.2.16 VacPump – Does the autoclave have a vacuum pump?

VacPump

There is no vacuum pump in the autoclave Ø

There is a vacuum pump in the autoclave 1

Entry Code – 33

Resolution – 1

Set value

9.2.17 AutoSize – Size of the Autoclave:

This parameter defines the size of the autoclave by the following details:

2540 Ø

3850,3870 1

3150,3170 1

5050,5070 2

Entry Code – 33

Resolution – 1

Set value

Cycle

Value

1 2 3 4 5 6 7

0 0 0 0 0 0 0

AutoSize

Cycle

Model

2540 0 0 0 0 0 0 1

3150/70 3850/70

1 2 3 4 5 6 7

1 1 1 1 1 1 1

9.2.18 Req Prs+

This defines the required addition to the sterilization pressure in kpa. For example, for a sterilization temperature of 121ºC the required

pressure is 204kpa. Since the system controls the sterilization process according to pressure and temperature, if Req Prs+ equals Ø , the system will maintain the pressure at 204kpa. If the value is at 5kpa, the system will be maintained at 209kpa, and so on.

Entry Code – 33

Resolution – 1

Minimum Value – 0kpa

Maximum Value – 15kpa

Set value

Cycle

Value

505075 2 2 2 2 2 2 2

1 2 3 4 5 6 7

5 3 1 1 1 1 1

Page 27 of 132 Pages

Page 30

9.2.19 NO Drain

This is intended for vertical autoclaves only, and defines if the water will drain at the end of the process or not.

Water drains at end of process – Ø

Water remains in the chamber – 1

Entry Code – 11

Resolution – 1

Minimum Value – 0

Maximum Value – 1

Set value

9.2.20 Water Max

The maximum allowable time in seconds for water entery (generally it will be 180 seconds).

Entry Code – 11

Resolution – 1 sec.

Minimum Value – 1 sec.

Maximum Value – 1200 sec.

Set value

9.2.21 Ex Rate

It sets the rate of the exhaust in the slow exhaust. It is possible in autoclaves that have a top exhaust valve. A combination of natural exhaust (through the condense valve) and the operation of the top exhaust valve in Shoot Mode when:

Cycle

Value

Cycle

Value

1 2 3 4 5 6 7

0 0 0 0 0 0 0

1 2 3 4 5 6 7

400 400 400 400 400 400 180

Entry Code – 11

Resolution – 1 (step)

Minimum Value – 0

Maximum Value – 5

Ex Rate Top Exhaust

0 = Closed

1 = 5% of the time Open

2 = 20% of the time Open

3 = 35% of the time Open

4 = 50% of the time Open

5 = 70% of the time Open

Set value

Cycle

Value

1 2 3 4 5 6 7

0 0 0 0 0 0 0

Page 28 of 132 Pages

Page 31

9.2.22 Factor

This sets the air pressure in the chamber during sterilization and cooling in the Hot Water method.

For example: if the temperature in the chamber is 121ºC, and the suitable steam pressure is 205kPa, if the selected factor is 1.5, the pressure that will be kept in the chamber will be 205 x 1.5 = 307.5kPa.

Entry Code – 33

Resolution – 0.1

Minimum Value – 1

Maximum Value – 2

Set value

9.2.23 Hot Wtr

Entry Code – 33

Resolution – 1

Minimum Value – 0

Maximum Value – 1

Selections:

Ø – Regular sterilization with water heating the steam

1 – The sterilization will be with a circulation of hot

Set value

9.2.24 Temp2+

For Hot Water systems, there is an extra sensor placed outside of the liquid media to measure the temperature of the hot water. If this temperature rises above the value of the Ster. Temp and Temp2+combined, then the heating elements will shut down.

Cycle

Value

water and a backup of compressed air.

Cycle

Value

1 2 3 4 5 6 7

1.5 1.5 1.5 1.5 1.5 1.5 1.5

1 2 3 4 5 6 7

0 0 0 0 0 0 0

For example, if Ster Temp is 121C, and Temp2 is 3C, if the hot water temperature outside the liquid rises above 124C (i.e. 124.1C or above), the heaters will not activate.

Entry Code – 33

Resolution – 1C

Minimum Value – 1C Maximum Value – 5C

Set value

Cycle

Value

1 2 3 4 5 6 7

3 3 3 3 3 3 3

Page 29 of 132 Pages

Page 32

9.2.25 DryPulss

If the system contains a vacuum pump (i.e. the Vac Pump parameter =

1), and a dry stage is required, the air valve will open or close according to the value of DryPulss.

If DryPulss = 0, the air valve remains closed.

If DryPulss = 1, after 4 minutes of evacuating the chamber during the dry Stage, the air valve will open in shoot mode of 10 seconds on and 50 seconds off.

Entry Code – 33

Resolution – 1

Minimum Value – 0

Maximum Value – 1

Set value

9.3 Resetting the Autoclave

Whenever certain data, stored in the back-up memory, must be erased the system must be reset, in order to restore the system to normal operation or for situations that follow:

— When the machine is operated for the first time or after a long interruption,

and disorders appear in the operations sequence.

— When operation was stopped in the middle of the cycle, as a result of a

power failure or manual stop and the cycle has not been completed.

To reset the system; proceed as follows:

— Turn the main power switch OFF.

— Turn the main power switch ON, while pressing the SEL. CYCLE key,

until the program parameters are displayed.

After resetting the autoclave, the autoclave is in stand-by mode

9.4 Test Mode

Turn on the main power switch, while pressing the UP key continuously, to enter the Test mode. The output test will start (valves, heater, pump), each output will be activated for one second and its name will be displayed. To switch from one output to another, press each time the UP key. Keep pressing the UP key, the inputs test is performed, pressing each time the UP key the next input is selected. The same way the temperature and pressure values are displayed.

Cycle

Value 0 0 0 0 0 0 0

1 2 3 4 5 6 7

Page 30 of 132 Pages

Page 33

10. REPLACING ELEMENTS

10.1 Safety Tests after Repair ATTENTION!

After every repair or dismantling the enclosure, the autoclave should pass two safety electrical test by the Service Engineer. The following shall be performed:

1. Enclosure Leakage Current Test.

Every autoclave should pass this test as follows:

1. Remove the service doors.

2. Disconnect receptacle from JP3.

3. Remove all fuses.

4. Connect the electrical cord to the autoclave.

5. Turn on the circuit breaker.

6. Short-circuit the L and N pins on the cord's plug.

7. Connect the Short-circuit pins to the L pole on the Megger.

8. Connect the earth pins to the earth pole on the Megger.

9. Impose an electrical potential of 500-1000V on the tested autoclave. The insulation resistance should be at least 2 MΩ.

The test is successful if there was no leakage.

2. Protective Earth Impedance Test

1. Connect the grounding pin of the power cord plug to one pole of an Ohmmeter.

2. Connect any other metallic part (preferable – the metallic part of the locking screw) to the second pole of the Ohmmeter.

3. The resistance should not exceed 0.3 Ω.

After performing these tests, the Service Engineer should complete and sign the Work Order.

Page 31 of 132 Pages

Page 34

10.2 Replacing the Circuit Breaker



Caution! Before starting, disconnect the instrument from the power source.

1. Open the right door.

2. Disconnect the wires from the circuit breaker.

3. Remove four screws connecting the circuit breaker to the panel (1).

4. Replace the circuit breaker with a new one.

5. Reconnect the electrical wires.

6. Reassemble the cover.

7. Turn on the autoclave and verify it operates correctly.

8. Move the circuit breaker’s lever to the “tripped” position and verify that the autoclave turns off.

Make sure that the correct circuit breaker is installed according to the table below!

Model Power 2540 3150/70 3850/70 3850/70 3850/70 with switching box 3850/70, 5050/75 5050/75 5050/75 5050/75 with switching box

Circuit breaker

1Ph, 230V/50/60Hz 1Ph/15A

1 or 2 Ph, 230V/50/60Hz 1Ph/20A

3 Ph, 208V/50/60Hz 3Ph/20A

3 Ph, 230V/50/60Hz 3Ph/20A

1 or 2 Ph, 230V/50/60Hz 3Ph/15A

3 Ph, 400V/50/60Hz 3Ph/15A

3 Ph, 208V/50/60Hz 3Ph/25A

3 Ph, 230V/50/60Hz 3Ph/25A

1 or 2 Ph, 230V/50/60Hz 3Ph/15A

For models

2540, 3150, 3170

For models

3858, 3870, 5050, 5075

Page 32 of 132 Pages

Page 35

10.3 Replacing the Safety Valve

For models 5050, 5075

Warning: Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave chamber. Note: These instructions are valid for both, CE-marked (as in the drawing below) and ASME type safety valves.

1. Open the right door.

2. Disconnect the pipe connection.

3. Unscrew the safety valve (including the base For models 2540, 3150, 3170, 3850, 3870 or elbow for models 5050, 5075) and remove from the autoclave.

4. Replace it with a new safety valve (use an original only).

5. Test autoclave cycles.

4332

6 3 5

For models 2540, 3850, 3870

Cat. No.

Description

CE-marked

2540, 3150,

3170, 3850, 3870

5050, 5075

SVL029-0028 SVL029-0005

Safety valve

2 Safety valve base CMV100-0004

ASME

SVL029-0004 SVL029-0007



3 Washer CMT240-0022 LOK505-0001

4 Nut CMT240-0020

5 Street elbow F*M ½*½ 90

6 Male connector ½*½



Page 33 of 132 Pages



FIT100-0065

FIT100-0296

Page 36

10.4 Replacing the Door Gasket

10.4.1 For models 2540, 3150, 3170, 3850, 3870

1. Pull off the gasket from the door groove.

2. Clean the slot

3. Install the new gasket referring to the drawings above 1, 2 and

Caution!

This gasket is designed with a trapezoidal cross section. The gasket should be placed with the widest side towards the door.

10.4.2 For models 5050, 5075

1. Disassemble the 12 segments (1) attaching the gasket to the door.

2. Remove the gasket (5) from the door.

3. Clean the door surface.

4. Lay the new gasket on the door.

5. Assemble the segments loosely. Verify that the rim of the gasket (4) is in the groove in the segments (3).

6. After all the segments are assembled loosely verify that the gasket lies evenly.

7 tighten all the screws (2) of the segments.

Page 34 of 132 Pages

Cat. No.DescriptionNo.

LOK507-0021Segment1

BOL191-0092Screw M5 x 122

GAS080-0005Gasket5

Page 37

10.5 Replacing the electronics board (control panel) Caution!

Make sure that the power cord is disconnected! If the electronic box was damaged by any liquid that entered the box, do not attempt to replace it. In this case only the factory technicians may repair the autoclave. Allow the autoclave to cool before removing outer covers.

For description of items numbered in brackets see table in para. 10.6.

1. Open the right service door.

2. Unscrew the screws of the electronic box cover (8) and remove the cover

(12).

3. Remove the screws that connected the plastic panel with the digital

electronic board to the autoclave (2).

 On model 2540 remove 2 screws placed on the “head” and the “foot”

of the panel.

 On models 3150, 3170, 3850, 3870 remove 3 screws placed on the

“head”, the “foot” and the side of the panel

 On models 5050, 5075 remove 6 screw both sides of the keyboard

panel

4. Disconnect the flat cable from JP1-DIG-T2 to JP1 ANL-T2 (4).

5. Disconnect the flat cable of communicator from P1-ANL-T2 (6).

6. Disconnect the grounding cable shoe (green cable) (5).

7. If the autoclave is equipped with a printer, disconnect the printer cable.

8. Remove the main switch.

 On autoclave model 2540, 3170, 3850, 3850, 3870 disconnect the

main switch (7).

 On models 5050, 5075 remove the main switch (7) from the panel

without disconnecting it.

9. Remove the plastic panel, including the electronics board (control panel),

from the autoclave.

10. If replacement of the control panel is required, unscrew four fastening

screws located on the rear of the panel. Remove the control panel from the plastic panel and replace it with a new one.

Page 35 of 132 Pages

Page 38

10.6 Replacing the Electronics Box

BOL194

BOL191

BOL194

NUT192

NUT193

BOL191

CMT254

CMT315

CMT240

CMT507

Caution! Make sure that the power cord is disconnected! If the electronic box was damaged by any liquid that entered the box, do not attempt to replace it. In this case only the factory technicians may repair the autoclave. Allow the autoclave to cool before removing outer covers.

1. Open the right service door.

2. Unscrew the screws adjacent to the fan grid (3).

3. Disconnect all the electric system connectors from the electronics base

(including the MPX connectors).

4. If the autoclave is equipped with a printer, disconnect the printer cable.

5. Unscrew the screws fastening the circuit breaker panel (9) and release the

panel.

 On model 2540 release the panel.

 On models 3150, 3170, 3850, 3870 remove 2 nuts, washers and spring

washers (10).

 On models 5050, 5075 remove 2 screws, nuts, washers and spring

washers (10).

6. Remove electronics box and replace with new one.

7. Re-assemble the instrument. Verify that the grounding connections are

connected correctly.

8. Test any cycle and verify that the autoclave operates as required.

0340

0341

0340

0185

0276

0317

Cat No.

0340

0341

0340

0185

0276

NUT193-

0317

0140

0341

0340



N o.

Description

2 Screw

3 Screw

8 Screw

9 Screw

Nut

Washer

Spring Washer

2540 3150, 3170 3850, 3870 5050, 5075

0340

0341

0340



NUT193-

Star Disk

Screw

Sheet Nut

4.8x1.25

12 Cover

  

NUT192-

0230

0020

NUT192-

0230

0001

NUT192-

Page 36 of 132 Pages

0230

0031

0291

0140

NUT192-

0230

0008

Page 39

Electronic box 3850, 3870

Page 37 of 132 Pages

Page 40

3870ELV Rear Side

Electronic Box – Internal Front Side

Page 38 of 132 Pages

Page 41

10.7 Cut-Out Thermostat Warning:

Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave chamber.

This thermostat cuts out the power to the autoclave, in the event that all other safety systems malfunction. For example: if the autoclave operates without water in the chamber, the PT100 detect this and the control unit cuts the electricity to the heaters.

If the temperature still rises, then the cut-out thermostat will cut-out the power to the autoclave. In order to restart the operation press the RESET Button. If the autoclave is operated according to instructions, and the thermostat cuts out again, a service technician should be called.

10.7.1 Replacing the Cut-Out Thermostat

1. Disconnect the cut-out sensor (3) from the heating elements (2).

1. Unscrew the nut fastening the reset button (1).

2. Unscrew the nut (6) from the bushing (5).

3. Remove the faulty thermostat and replace it with a new one (use an original only).

4. Reconnect the cut-out sensor to the heating elements, using the fasteners (4).

4. Reinstall the bushing. Use a sealant to ensure sealing.

4 3

Cut-Out Thermostat

Reset button

Page 39 of 132 Pages

Page 42

10.8 Replacing Heating elements

HEA012

SPR177

GAS083

Caution: Before starting, be sure that the electric cord is disconnected from the power source and that there is no pressure in the autoclave chamber.

1. Turn the autoclave and lay it on its side.

2. Disconnect the cut-out sensor (2) from the heating elements (1).

3. Disconnect the electrical wires (7) from the heating elements.

4. Unscrew the nut fastening the heating element (5) and remove the gasket (3).

5. Push the heating element inward and take it out.

6. Replace the heating element.

7. Reconnect the cut-out sensor to the heating elements, using the fasteners (3).

8. Reconnect the electrical wires to the heating elements. Verify that the isolating tubes (6) are assembled too.

9. After replacing the heating element run a cycle and verify that it operates as required and that there is no leakage.

10. Close the autoclave’s service door.

11. Test the autoclave by performing a full cycle.

6 5 34 2

Description 2540

1 Heating element

2 Cut-out sensor

3 Cut-out sensor fastener

4 Gasket ring

3150/31703850/38705050/507

0005

N/A N/A N/A N/A

0014

N/A N/A N/A N/A

0006

0014

0007

0014

0008

0014

Heating element fastening

nut

6 Isolating tubes

Heating elements

electrical wire

N/A N/A N/A N/A

0003

N/A N/A N/A N/A

0003

Page 40 of 132 Pages

0003

Page 43

10.9 Safety Door Locking System for models 2540, 3150, 3170, 3850, 3870

Door locking is achieved by means of two safety devices, a pull type solenoid which must be powered to enable the opening of the door and a pressure activated door locking.

10.9.1 Solenoid Locking Device

The solenoid locks the door in the following situations: When the control unit is not powered. a. If power failed or has been turned off while the autoclave is in

operation, even if power has been restored.

b. If operation was stopped before completion of the cycle as a

result of a failure or a manual stop.

c. When the temperature inside the autoclave chamber is higher

than the end of the cycle temperature, preset by the operator; the opening of the door is possible only when the temperature has dropped below the pre-set value.

The release of the door locking is done automatically at the completion of a normal cycle. In case of failure or manual stop,

release the door locking by pressing the STOP key.

For model 2540

For models 3150, 3170,

Page 41 of 132 Pages

Page 44

10.9.2 Replacing the Solenoid Locking Device

Caution! Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave.

For description of the locking device see next page.

1. Remove the door cover.

2. Disconnect the wires from the connector.

3. Unscrew the tightening nut (cat. No. CMT201-0004).

4. Remove the pin, the spring and the solenoid.

5. Replace the damaged items and reinstall according to drawing below.

6. Operate the autoclave and verify that the pin is retracted when the cycle reaches “stand-by” stage.

10.9.3 Emergency Door Opening

In order to facilitate the initial installation, the door locking position is taped in this retracted position at the factory. On completion of all installation activities this tape must be removed. If for any reason the door locking mechanism is permanently locked, it is possible to open the door and provide access for eventual repairs to the locking mechanism. The swing bolt has a drilled opening located in the lock catch. By pushing the piston back with a 2mm. pin, the swing bolt may be turned another 3/4 turn until the position catches again. Repeat these operations until the bolt can be swung away and the door opened.

Page 42 of 132 Pages

Page 45

10.10 Safety Door Locking System for models 5050, 5075

To release the door locking to cancel the door locking at the end of operation;

press the UP key

An additional door safety device is fitted to the models, 5050, 5075, which work with a central closing mechanism. This device is a piston-cylinder assembly valve, activated by one of the radial locking arms and connecting the chamber to the open atmosphere, through a small nozzle. When the first step of opening the door is performed and arms are unlocked turning the handle counter-clockwise, the arms change direction, the piston is released and valve opens, chamber is aerated and residual pressure discharged from the chamber.

Following this, opening the door by pulling it, can be done safely, with no risk for the operator, of steam or hot water burst.

Safety locking device

Safety opening device

Locking solenoid

Two microswitches ensure that operation cannot be started if autoclave door is unlocked; one is activated by the door, when it is lowered down to the frame, the second by one of the arms in position locked. When the two micro-switches

are pressed, the light “DOOR” on the keyboard panel is OFF and operation can

be initiated.

Page 43 of 132 Pages

Page 46

10.11 Disassembling and Assembling the Door Cover, Models 2540, 3150, 3170, 3850, 3870

Caution: Before starting, be sure that the electric cord is disconnected from the power source and that there is no pressure in the autoclave chamber.

1. Unscrew the four screws attaching the door cover and remove the door cover. Since the screw pressing the door microswitch includes two washers and a spring, be aware not to lose them.

2. Reassemble the new cover.

3. When assembling covers on models 3850/3870 place a washer (7) between the door cover (6) and the door flange (5) – on all 4 flanges (in the drawing below the washer is hidden).

4. To assemble the screw that is pressing the door switch, insert screw (1) until dimension A is approximately 15 mm.

4.1 Please note that on models 3150/70 two washers (3) are placed between the spring (4) and the door.

5. Perform final adjustment of the screw as follows:

5.1 While the autoclave is disconnected from electricity turn on the circuit breaker.

5.2 Connect the electrical plug to a multi-meter.

5.3 Press the microswitch and verify that the microswitch functions as required.

5.4 Close the door and verify that the microswitch operates.

5.5 If the microswitch does not operate unscrew the screw one turn counter- clockwise and check per para. 4.4. Repeat until microswitch operates.

5.6 Connect the autoclave to electricity.

5.7 Close the door until the microswitch indicates that the door is closed. Operate the autoclave and verify that there is no steam or pressure leak.

5.8 If there is steam leak, stop the autoclave’s operation, reduce steam pressure, open the door and turn the screw one turn clockwise and check per para. 5.7. Repeat until leakage ceases.

6. After assembling the door cover stick the model label (see spare parts list) in the sunken surface.

Page 44 of 132 Pages

Page 47

2540

POL065

0053

washer

15343

No. Description Model

2540 BOL191-0032 3 washer All models ELE036-0009

1 screw

2 screw

3150, 3170

3850, 3870

2540 BOL191-0033 3150, 3170 COV314-0001

3150, 3170 BOL191-0115 3850, 3870 POL065-0044

3850, 3870 BOL191-0082 7

Cat. No.

BOL191-0091

No. Description Model

4 spring All models SPR177-0012

6 door cover

(hidden)

3850, 3870 NUT193-0270

Cat. No.

Page 45 of 132 Pages

Page 48

10.12 Disassembling and Assembling the Door Cover, Models 5050, 5075

10.12.1 Disassembling the Door Cover

Warning: Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave chamber.

1. Release the two (2) fastening screws (1).

2. Remove the locking handle (10) and the Teflon ring (9).

3. Remove the screws covers (2).

4. Unscrew the cover fastening screws (3, 5) and remove the screws and the washer (4).

5. Remove the door cover. Be careful not to loose the springs (6) and the washers (4a) located beneath the door cover. Washer (7) is a disposable nut and must be replaced buy a new nut when the door cover is re-assembled.

10.12.2 Assembling the Door Cover

1. Place the Teflon disk (9) on the door handle axis.

2. Place and hold the spring (6) and the washer (4a) on the spacer (8). Place the door as near as possible to its place and insert the screw (3) with the washer (4) on the screw, through the hole in the door, into the spacer (8). Do not tighten the screw.

3. Repeat this operation with the second screw.

4. Open the door.

5. Insert the screw (5) with the washer (4b) on the screw, through the holes in the door and in the hinge. Screw nut (7) slightly (do not tighten it).

6. Adjust the door and tighten all four screws.

7. Place the screw caps (2)

8. Place the second Teflon disk (9) on the door handle axis.

9. Install the door handle on the axis and fasten the fastening screws (1).

Page 46 of 132 Pages

Page 49

Page 47 of 132 Pages

Page 50

No. Description Cat. No.

1 Screw BOL191-0002

2 Screw cover ARM067-0004

3 Screw M5 x 35 mm BOL191-0143

4 Washer 3/16 NUT193-0275

5 Screw M5 x 1” BOL191-0155

6 Spring SPR177-0010

7 Self locking nut M5 NUT192-0221

9 Teflon washer LOK507-0035

11 Cover, Door POL065-0005

Page 48 of 132 Pages

Page 51

10.13 Replacing the locking microswitch (Models 5050, 5075) Caution! Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave.

1. Remove the door cover (see 10.12 “Disassembling and Assembling the Door Cover”).

2. Unscrew the 2 screws (6) of the microswitch cover and remove the cover (7).

3. Disconnect the electrical wires in the microswitch (8).

4. Unscrew the two nuts attaching the microswitch to the door (3) and remove it.

5. Open the cover of the new microswitch (7).

6. Connect the electrical wires to the new microswitch and close the cover.

7. Assemble the new microswitch to the door.

8. Close, but do not tighten, the fastening nuts (3).

9. Close and lock the door. Adjust the location of the microswitch. Verify that the door lock LED indicates that the door is closed.

10. Tighten the fastening nuts (3).

11. Reassemble the door cover.

1 2 3

No. Description Cat. No.

2 Washer 3/16 NUT193-0275 3 Nut M5 NUT192-0192 5 Microswitch ELE036-0019 4 Spring washer M5 NUT193-0315

Page 49 of 132 Pages

Page 52

10.14 Replacing the safety-opening valve (Models 5050, 5075)

621

Caution! Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave.

1. Remove the door cover (see 10.12 “Disassembling and Assembling the Door Cover”).

2. Unscrew the locking arm guide (1).

3. Unscrew the screw assembled on the valve’s piston rod (9).

4. Remove the side bracket (7).

4. Remove the screw fastening the valve to the side bracket (3, 4, 10).

5. Remove the faulty safety valve (2) by turning it counter-clockwise and unscrewing it from the autoclave’s cover.

6. Install the new valve

7. Install the screw (9) (with the nut (8) on it) on the piston rod.

8. Re-install the locking arm guide (1). Verify that the right guide is installed, since this guide and the guide of the arm attached to the safety locking microswitch defers from the other.

9. Re-install the side bracket (7).

10. Set the locking devise to “lock” position.

11. Adjust the screw on the piston rod (9). Turn the screw while the screw head touches the bracket welded on the locking arm. When the piston rod is pressed completely inward secure the setting with the nut (8).

12. Reassemble the door cover.

Description Cat. No.

1 Arm guide

-0031 6

Description Cat. No.

Spring washer M5

2 Valve PNE195-0054 7 Side bracket

Spring washer

¼”

4 Nut ¼”

-0317 8 Nut M6

-0185 9 Screw M6

-0315

-0001

-0193

-0150

5 Nut M5

-0192 10 Screw ¼ x 1½

-0174

Page 50 of 132 Pages

Page 53

10.15 Replacing the “DOOR CLOSED” microswitch (Models 5050, 5075)

325

476

Caution! Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave.

1. Open the left service door.

2 unscrew the two nuts fastening the bracket to the autoclave (1).

3. Remove the bracket with the microswitch and unscrew the two screws connecting the microswitch to the bracket (2).

4. Unscrew the 4 screws of the microswitch cover (3) and remove the cover.

5. Disconnect the electrical wires in the microswitch (4).

6. Open the cover of the new microswitch.

7. Connect the electrical wires to the new microswitch and close the cover.

8. Assemble the microswitch to the bracket. Verify that the distance between the microswitch and the edge of the bracket (A

) is 5-6 mm.

9. Reassemble the bracket with the microswitch on the autoclave.

10. Turn on the autoclave and close the door.

11. Verify that the display indicates that the door is closed.

12. If the display does not indicate that he door is closed disassemble the bracket and increase the gap (A) by 1 mm.

13. Repeat steps 10, 11.

Description Cat. No.

1 Nut M5

Description Cat. No.

-0192 4 Bolt ¼ x ¾

-0142

2 Washer 3/16

3 Spring washer M5

-0275 5 Nut ¼ with flange

-0315 8 Microswitch ELE036-0004

Page 51 of 132 Pages

-0155

Page 54

10.16 Replacing the solenoid lock (Models 5050, 5075)

Caution Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave.

1. Remove the door cover (see 10.12 “Disassembling and Assembling the Door Cover”).

2. Disconnect the electrical wire from the porcelain connectors (1).

3. Unscrew the locking solenoid (2) from the lock housing.

4. Remove the locking pin (3) with the Teflon ring (4).

5. Remove the spring (5) from the solenoid.

6. Insert the spring in the new solenoid.

7. Check the Teflon ring and verify that it is not damaged. If it is damaged replaced it with a new Teflon ring. Verify that the ring is placed on shoulder side facing the solenoid.

8. Insert the solenoid into the lock housing and screw it tightly.

9. Connect the electrical wires.

10. Check the solenoid by connecting one wire to a 12V source and the other wire to ground. Verify that the pin is retracted.

No. Description Cat. No.

1 porcelain connectors ELE039-0049

2 locking solenoid SOL027-0001

3 locking pin LOC507-0001

4 Washer, locking Solenoid Pin LOK387-0017

5 Spring, Door Lock, Solenoid SPR177-0017

Page 52 of 132 Pages

Page 55

10.17 Cleaning and Replacing the Water Level Electrodes

The water level electrodes are located at the bottom part of the chamber wall.

10.17.1 Replacing

Caution

Before starting, disconnect the instrument from the power source and ensure that there isno pressure in the autoclave. Allow the autoclave to cool before removing outer covers.

1. Open the right service door.

2. Disconnect the wire from the electrode connection.

3. Open the nut that tightens the electrode.

4. Insert a new electrode and tighten the fixing nut to avoid leakage.

5. Reconnect the wire to the electrode.

6. Test the unit.

10.17.1.1 Cut-off electrode adjustment

1. While the autoclave does not operate let water enter then chamber until the heating elements are covered.

2. Verify that when the heating elements are covered there is a gap between the water surface and the cutoff electrode.

3. If there is no gap – readjust the position of the electrode.

10.17.2 Cleaning

1. Remove the basket from the autoclave.

2. Clean the electrode tip.

3. Test the unit.

Water Level Electrode Assembly Cat No. CMT196-0004

NOTE:

For models 5050/5075 use electrode P/N CMT196-0005. In this assembly CMV196-0001 replaces CMV196-0002.

Page 53 of 132 Pages

Page 56

10.18 Replacing the Printer

10.18.1 DPU20 Printer Caution!

Before starting, disconnect the instrument from the power source.

1. Remove the right service door of the autoclave.

2. Disconnect the connector of the flat cable (1) connecting the

electronic box to the printer (2).

3. Unscrew the two screws (3) attaching the fastening bracket (4)

to the printer.

4. Remove the printer and insert the new one.

5. Assemble the fastening bracket to the printer with the two

screws (2) and verify that it "sits" firmly in its seat.

6. Connect the flat cable (1) to the printer.

7. Verify connection of power by performing a self-test.

8. Run a cycle and verify that the printer operates correctly.

No. Cat. No. Description

1 WIR040-0070 Cable, Flat, Printer, DPU20, 25CM, 34P 2 THE002-0005 Printer, DPU-20, Seiko 3 BOL190-0144 Screw, printer tightening

Supplied with the

printer

Fastening bracket

Page 54 of 132 Pages

Page 57

10.18.2 DPU30 Printer

5, 6, 7

1, 2, 3, 4,

9up10

Caution! Before starting, disconnect the instrument from the power source.

1. Remove the right service door of the autoclave.

2. Disconnect the connector of the cable (1) connecting the

electronic box to the printer (2).

3. Unscrew the two screws (3) attaching the fastening bracket (4)

to the printer.

4. Remove the printer.

5. Set the dip switches on the new printer, located on the back side

of the printer, as follows:

down

6. Insert the new printer into its frame.

7. Assemble the fastening bracket to the printer with the two

screws (2) and verify that it is placed firmly.

8. Connect the (1) cable to the printer.

9. Verify connection of power by performing a self-test.

10. Run a cycle and verify that the printer operates correctly.

No. Cat. No. Description

1 CTP201-0127 Cable, Printer, DPU-30, 30cm, 34p 2 THE002-0022 Printer, DPU-30, Seiko 3 BOL190-0144 Screw, printer tightening 4 Supplied with the printer Fastening bracket

Page 55 of 132 Pages

Page 58

10.19 Replacing the Door Switch (models 2540, 3150, 3170, 3850, 3870)

231

Caution! Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave. Allow the autoclave to cool before removing outer covers.

1. Open the left service door

2. Disconnect the wires (1), (2) from the door switch (3).

3. Remove the microswitch and replace it with a new one.

4. Reconnect the wires the microswitch. Verify that the wire is placed on the

isolating cover (4) and does not touch the chamber.

5. Reassemble the door cover.

6. Test the connection with an ohmmeter. In “open” position the ohmmeter

shows disconnection and in “close” position the ohmmeter shows connection.

Page 56 of 132 Pages

Page 59

10.20 Replacing the Locking Device (models 2540, 3150, 3170, 3850, 3870) Caution: Before starting, verify that there is no pressure in the autoclave chamber.

1. Remove the security ring (9) using a special tool.

2. Remove pin (6).

3. Remove locking device. Take care not to lose the Teflon disk (10).

4. Reassemble the new locking device.

5. Insert the pin (6).

6. Reassemble the security ring (9).

CLOSING DEVICE

Cat. No.

No. Description

2540

6 Door locking device pin LOK240-0031 LOK387-0016

9 Closing bridge “c” clip NUT193-0302 NUT193-0303

10 Okolon disc LOK240-0017 LOK387-007

Page 57 of 132 Pages

3150, 3170,

3850, 3870

Page 60

10.21 Replacing the Plunger or Coil of the BACCARA Solenoid Valve

15432

The solenoid valves may be out of order due to faulty plunger or coil. To repair the solenoid valve – replace the faulty plunger or solenoid

Caution! Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the chamber, coil or generator. Allow the autoclave to cool before removing outer covers.

1. Open the relevant service door to reveal the faulty BACCARA solenoid

valve.

2. Unscrew and remove nut (1).

3. Remove the coil (2).

4. Unscrew the plunger + spring (4) with the plunger housing (3) and replace

it with a new one. The plunger the spring and the housing are replaced as a kit.

5. Reassemble the coil (2) and the nut (1).

6. Re-install the autoclave cover.

Page 58 of 132 Pages

Page 61

11. IN-OUT TEST

Before performing any trouble shooting on the autoclave, perform an “in-out test”. In this test the technician tests all the components of the system as follows:

1. Turn on the autoclave and immediately press the Up button until “IN-OUT TEST”

is displayed.

3. Release the button.

4. To proceed, press the UP button. Each time the UP button is pressed the test

advances one step, and the tested component is displayed on the display.

5. When a solenoid is tested, verify that it is activated by touching it with a

screwdriver. If the solenoid is magnetized – it is activated.

6. The autoclave exits the “IN-OUT TEST” when it reaches the last test.

DISPLAYED

NOTICE

Exh On Exhaust valve Exhaust valve is open

Heat on Heating Elements

Water On Water inlet valve Water inlet valve is open

Exh2 On N/A N/A

Air Valve Air inlet valve

Air Release On Air release valve Air release valve is open.

Door Lock On Door lock solenoid

Cool&Circ On Water circulation valve

Comprs Air On Compressed air inlet

Thermostat “0”

Thermostat “1”

ITEM ACTIVATED REMARKS

Heating elements are activated.

Do not perform this test without water covering the heating elements

Air inlet valve is open. Applicable only for ELVC models

Door lock solenoid is open. Verify that the solenoid has retracted. Water circulation valve is open. Applicable only for ELVC. Compressed air inlet open. Applicable only for ELVC. Thermost is in “connected”

Safety thermostat

position Thermost is in “disconnected” position

Door Sw “0”

Door switch

Door Sw “1” Door switch open

Electrd-high 255

Electrd-high 13

Electrd-Low 255

Electrd- Low 40

High Water level electrode

Page 59 of 132 Pages

Door switch closed

High water level electrode does not sense water High water level electrode does sense water Low water level electrode does not sense water Low water level electrode does sense water

Page 62

12. TROUBLESHOOTING

12.1 Displayed Messages and Reference to Trouble Shooting

Message Refer to trouble shooting section

Para.

13.2

Low Temp. 1 11, 13

Low Heat 1 4 1 8, 11

High Temp. 1 1 1

Low Pres. 1

High Pres. 1 7, 11,

Add Water 7 10, 28

Door Unlock 2 19

Low Water 1, 2, 3 3 2

Para.

13.3.1

Para.

13.3.2

Para.

13.3.3

Para.

13.3.4

Para.

13.3.5

4, 11, 13, 16

4, 11, 13,

1, 14, 21

13.4

2, 5

2, 4, 5

2, 5

Page 60 of 132 Pages

Page 63

Corrections

connections.

1.1 Replace damaged cord or repair faulty

Possible cause check-up and tests

1.1 Check the power cord and the connections

1.2 Reset cut-off.

at the autoclave input.

1.2 Check the cut-off thermostat.

find out what caused the thermostat to

switch-off.

If operation continues after resetting the cut-off.

“ON” position after fixing the cause for

the short circuit.

1.3 Return the circuit breaker lever to the

there is a short-circuit.

1.3 Check the circuit breaker. If it tripped,

1.4 Check the fuse of the power supply. If the

cause for the short circuit.

1.4 Replace the blown fuse after fixing the

fuse is blown, check if one of the valve

coils or one of the electronic boards

causes a short circuit.

1.5 Check the AC voltages.

system - See Electrical Wiring Diagram.

— The input supplies voltage at the control

— Switch off the power of the unit.

measuring range.

— Set the multitester on the AC voltage

AC-INPUT connector and the positive

probe to pin 1 or 2 on AC-T1 board.

— Connect the negative probe at pin 3 to

instrument must be the same as the power

network voltage. if not:

— Turn on the power. The indication of the

Symptom

system is turned on

12.2 Pre-process malfunction

1. No response when the

Page 61 of 132 Pages

Page 64

Corrections

— Fix connections.

 Fasten contacts.

Possible cause check-up and tests

 Main power switch\Rocker switch

 Restore power source.

— It is possible that the dual power

supplies outputs 12V, but the 5V

circuit is faulty. To identify the faulty

item proceed as follows:

contacts may be loose.

 Electrical power source may be faulty.

two electronic boards ANL-T2 and

DIG-T2.

— Check the connection between the

— Check the cable, which transfers the

— Replace faulty cables.

voltage from the AC-T1/JP2

connector to the power supply.

box, at the AC-INPUT connector, on

the AC-T1 board/JP3.

— Check the input voltage of the electric

AC-OUTPUT connector on the AC-

— Check if there is no short-circuit at the

T1 board (JP2).

— Replace faulty connector.

input connector (JP3) or at the output

connector (JP5) on the ANL-T2 board.

— Check if there is no short-circuit at the

Symptom

1. (cont.)

Page 62 of 132 Pages

Page 65

Corrections

— Replace faulty connector.

test board into connector JP5 mounted

Possible cause check-up and tests

system.

 Check main power switch.

1.6 Check the DC voltages supply to the

— Plug connector 26 pin FLAT of the

1.6.1 Check the grounding

 Replace faulty power switch

on board ANL-T2.

multitester to TP1 on the test board.

— Check with the positive probe of

the multitester the voltage at different

grounding points of the autoclave, on

the ANL-T2 and DIG-T2 boards, on

the enclosure of the electric box and

the main grounding screw of the

machine.

The voltage differences must be less

than 5mV.

Higher voltage may indicate that

ANL-T2 board fastening screws are

loose or that the power supply cable is

loose.

— Connect the negative probe of the

Symptom

1. (cont.)

Page 63 of 132 Pages

Page 66

Corrections

— Tighten loose screws.

 Reconnect grounding cable.

 Repair or replace the faulty item.

 Replace faulty power supply.

Possible cause check-up and tests

Symptom

multitester to TP1 (GND).

— Connect the negative probe of the

multitester to TP3. The indication of

the instrument must be 10.8-12.5V.

— Connect the positive probe of the

disconnect the output connector of the

power supply. If the right value is

achieved ther is a short circuit.

 If indication is not as specified,

If instrument indication is below or

above specified range the power

supply is faulty.

 Identify and locate the short circuit.

1.6.2 Check the 12VDC voltage.

1. (cont.)

Page 64 of 132 Pages

Page 67

Corrections

internal potentiometer. This operation

must be done with great care to avoid

electrical shock.

1.6.4 calibrate voltage to 2.2V by adjusting the

power supply through the connector

JP2 on the AC - T1 board.

Possible cause check-up and tests

— Check the voltage transfer to the

multitester to TP1 (GND).

— Connect the negative probe of the

multitester to TP2. The indication of

the instrument must be 4.9÷5.3V.

— Connect the positive probe of the

— Check if the fuse of the power supply

— Replace faulty coil and reset fuse.

is blown. It is possible that one of the

valve coils or the electronic board

cause a short circuit.

switch on the unit. If in no-load

condition the power supply delivers

12V and 5V voltages, it can probably

be that there is a problem on one of

the boards, one of the inputs or

outputs.

— Disconnect the power from the AC-

T1 board/connector JP2, and

back to the board and disconnect the

connectors JP6 (inputs), JP5

(outputs), pressure sensor.

— Connect the AV-T1/JP2 connector

Symptom

1.6.3 If neither 12V nor 5V voltages are output:

1. (cont.)

1.6.4 Check the 5VDC voltage.

Page 65 of 132 Pages

Page 68

Corrections

— Replace faulty unit.

board.

Possible cause check-up and tests

— Reapply the power from the ANL-T2

the problem is one of the external

elements connected to the system

(valves, sensors, etc.).

— If the voltages 12V and 5V reappear,

— Replace faulty board.

2.1 Replace the DIG-T2 board

one of the boards is damaged.

Disconnect board DIG-T2 and check

board ANL-T2.

— If voltages 12V and 5V do not appear,

2.1 If the other functions are OK, the display

3.1 Replace DIG-T2 board.

4.1 Replace the keyboard.

4.2 Replace the DIG-T2 board.

is probably damaged.

3.1 DIG-T2 board is faulty.

4.1 Keyboard is faulty.

4.2 DIG-T2 board is faulty.

accuracy during the operation.

5.1 Calibrate sensor and check calibration

5.1 Check if the displayed value is near the

5.2 The sensor is faulty. Replace sensor.

atmospheric pressure.

different from the atmospheric pressure

probably that there is a problem with the

5.2 If the displayed value is significantly

6.1 See symptoms 18 & 19 in para. 13.3.5.

pressure measuring.

position

6.1 Incorrect reading of the door switch

Symptom

not lit.

1. (cont.)

2. System is on and display is

fragmented digits.

3. System on and erroneous or

keys.

4. No response from one of the

the atmospheric pressure,

when the door of the

chamber is open, does not

conform to the actual

absolute pressure.

5. The displayed readout for

does not start the process,

despite the door is closed.

6. Pressing the START key

Page 66 of 132 Pages

Page 69

Corrections

On this point the water must stop inserting

seconds to the water inlet.

2.1 See symptoms 16 in para. 13.3.5.

Possible cause check-up and tests

and simultaneously press START push-

button.

Message Water inlet will appear on the

display and water enters the chamber until

it reaches the grove adjacent to the door.

the chamber.

If the autoclave does not operate as

described above, proceed as follows:

1. Press door switch while the door is open

2.1 Incorrect reading of the water sensing

2.2 Increase the Program interval. Add 5-10

electrode.

2.2 Programmed interval after the electrode

3.1 Clean the piping or the valve.

senses water surface is very short.

This leads to a long filling time.

3.1 Probably water piping or valve is clogged.

12.3.1 Water Inlet Stage Symptom

12.3 In Process Malfunction

related to inlet water

quantity (Low Water, High

Temp, Low Press or Low

Heat), check the automatic

water filling into the

chamber.

1. If there is any malfunction

short and the water level in

the chamber is low.

2. The water inlet phase is

prolonged and the quantity

of water is not acceptable.

3. The water inlet time is

Page 67 of 132 Pages

Page 70

Corrections

Replace water inlet valve.

4.1 Resume water supply.

4.2 Open main water valve.

4.3 Fix disconnection.

4.4 Replace plunger or complete solenoid.

4.5 Clean water inlet pipe

4.6 See symptoms 2 & 3 in para. 13.3.5.

4.7 Replace plunger or complete solenoid.

4.8 Replace air release valve.

Possible cause check-up and tests

Symptom

Verify command at Test Point TP9 from

electronic box.

4.1 No water supply

4.2 Main water valve closed.

4.3 No voltage at solenoid input.

chamber during “FILL

WATER” stage.

4.4 Solenoid faulty.

4.5 Water inlet pipe is clogged.

4.6 Water inlet valve (21) is faulty.

4.7 Valve’s solenoid is faulty.

4.8 Air release valve (41) is faulty.

4. Water does not enter

Page 68 of 132 Pages

Page 71

Corrections

13.3.5.

1.1 See symptoms 9, 11 and 12 in para.

Possible cause check-up and tests

the temperature sensor.

1.1 The problem is the incorrect reading of

door switch more steadily.

2.1 Close the door more tightly or set the

the heating stage and is pressing on the

door. If the door switch is lightly pressed

it could be turned off.

2.1 The pressure in the chamber rises during

the electrode and set the water level

3.1 If amount of water is not correct, clean

the water surface and the safety

3.1 The process fails if the electrode is above

3.2 See symptom 16 in para. 13.3.5.

thermostat switches off.

Check if the amount of water in the

chamber is over 350cc.

3.2 If the water quantity remains insufficient,

switching point and the time after the

electrode touches the water be prolonged.

3.3 The thermostat must be set at a higher

the problem is a wrong electrode signal.

quantity.

3.3 Process fails despite correct water

exhaust valve.

3.4 Clean or replace water inlet valve and

valve may cause slowdown of the flow.

3.4 Presence of dirt inside the water inlet

12.3.2 Heating Stage Symptom

the heating stage. message

HIGH TEMP is displayed.

1. Process fails while initiating

is displayed during the

heating stage, although the

door is closed.

2. Message DOOR UNLOCK

displayed during the heating

stage and process fails.

3. LOW WATER message is

Page 69 of 132 Pages

Page 72

Corrections

4.1.1 Clean or replace electrode.

chamber due to dirty electrode,

Possible cause check-up and tests

heating rate is normal.

4.1.1 Excess quantity of water in the

loose electrode connections or

4.1 The heating time is very long and the

4.1.2 Level autoclave.

4.2 See symptoms 8 in para. 13.3.5.

chamber due to unleveled

faulty electrode.

4.1.2 Excess quantity of water in the

autoclave.

4.2 Heating elements damaged.

Symptom

displayed during the heating

stage.

4. Message LOW HEAT is

Page 70 of 132 Pages

Page 73

Corrections

during the sterilisation stage.

symptoms 14 & 15 in para. 13.3.5.) or the

temperature sensor and replace the

defective sensor.

1.1 Calibrate the control unit.

1.2 Fix electrode or replace valve.

1.3 Pinpoint the pressure sensor (See

Possible cause check-up and tests

Generally these problems are a result of

the incompatibility between temperature

and pressure.

1.1 The control unit is not calibrated.

12.3.3 Sterilization Stage Symptom

TEMP, LOW TEMP, HIGH

PRES, or LOW PRES

1. process fails on HIGH

chamber due to short circuit electrode or

faulty inlet valve.

1.2 Insufficient quantity of water in the

1.3 One of the sensors is defective.

Page 71 of 132 Pages

Page 74

Corrections

Remove the cover protecting the terminals

1.1 Replace exhaust valve or clean pipe.

Possible cause check-up and tests

1.1 Exhaust valve is faulty or pipe is clogged.

The problem may be a mechanical failure of the

valve, the valve driver located on ANL-T2 board

or the control circuit on board DIG-T2.

2.1 Replace the board.

4V and there is control signal to the valve,

DIG-T2 board is faulty.

2.1 Check TP8. If the voltage is higher than

If the voltage is 0VDC the valve is open, the

problem is not the control circuit but some other

connector JP5/4 and the valve.

2.2 Check the connection between the

element of the system.

2.2 Fix the connections.

of the coil and check the voltage when the

2.3

2.3 The valve must be fixed or replaced.

solenoid is connected. If the valve is open

despite the coil voltage less than 2V, there

is a mechanical problem.

requirements, ANL-T2 board is faulty.

2.4 If all items checked above conform to

12.3.4 Exhaust Stage Symptom

too slow.

1. The fast exhaust operation is

open.

2. Exhaust valve is always

Page 72 of 132 Pages

Page 75

Corrections

help, repair the mechanical part of the

valve or replace the valve.

3.1 Replace board DIG-T2.

Possible cause check-up and tests

The problem may be caused by the mechanical

part of the valve or the driver located on board

0VDC, while the valve must be open, th

the problem is on the DIG-T2 board.

3.1 Check TP8. If the voltage is constantly

ANL-T2 or the control circuit on board DIG-T2.

3.2 Fix the connections.

JP5/4 and the valve.

3.2 Check the connection between connector

3.3 Check the coil input voltage with the

3.3 Replace the solenoid. If this does not

solenoid connected to the valve. If the

voltage is higher than 10VDC and the

valve does not open, the solenoid or the

mechanical part of the valve are faulty.

Symptom

closed.

3. Exhaust valve is always

Page 73 of 132 Pages

Page 76

Corrections

help, repair the mechanical part of the

valve or replace the valve.

1.1 Replace the solenoid. If this does not

Possible cause check-up and tests

The problem may be caused by the mechanical

part of the valve, the solenoid, the driver on ANL-

the solenoid connected to the valve. if the

valve is closed despite the voltage being

higher than 10V, the problem could be the

solenoid or a mechanical problem at the

valve.

1.1 Check the solenoid coil input voltage with

T2 board or the control circuit on DIG-T2.

1.2 Check the connection between connector

1.2 Fix the connections.

JP5/5 and the valve.

1.3 Check TP9. If the voltage is constantly

1.3 Replace board DIG-T2.

0VDC while the valve must be open,

DIG-T2 board is faulty.

requirements, ANL-T2 board is faulty.

9.4 If all items checked above conform to

The problem may be caused by the mechanical

part of the valve, the driver located on the ANL-

T2 board or the control circuit on the DIG-T2

board.

2.1 Replace the board.

4V, the control of the valve is OK, and

board DIG-T2 is faulty.

2.1 Check TP9. If the voltage is higher than

If the voltage is 0V and valve is open, the

problem is not the control circuit but other

JP5/5 and the valve.

2.2 Check the connection between connector

elements of the system.

12.3.5 General malfunction Symptom

closed.

1. Water valve is always

Page 74 of 132 Pages

2. Water valve is always open

Page 77

Corrections

solve the problem, repair or replace the

valve

2.3 Repair or replace the valve.

Possible cause check-up and tests

the solenoid connected. remove the cover

that protects the terminals of the coil. If

the valve is open despite the voltage being

less than 2VDC, there is a mechanical

problem.

2.3 Check the solenoid coil input voltage with

requirements, ANL-T2 board is faulty.

2.4 If all items checked above conform to

The problem may be the mechanical part of the

3.1 Check TP7. If voltage is constantly 0V at

valve, the solenoid, the driver on ANL-T2 board

or the control circuit on DIG-T2 board.

3.1 Replace board DIG-T2.

the stage when the valve must be open

then DIG-T2 board is faulty.

3.2 Check the connection between connector

3.2 Fix the connections.

JP5/3 and the valve.

3.3 Check the voltage coming to the solenoid

3.3 Replace the solenoid. If this does not

coil while the solenoid is connected to the

valve. If the valve is closed despite the

voltage being higher than 10VDC, the

solenoid is faulty, or there is a mechanical

problem with the valve.

requirements, ANL-T2 board is faulty.

3.4 If all items checked above conform to

Symptom

2. (cont.)

3. Air valve is always closed.

Page 75 of 132 Pages

Page 78

Corrections

4.1 Replace board DIG-T2.

Possible cause check-up and tests

The problem could be the mechanical part of the

valve, the driver located on ANL-T2 board or the

4VDC and there is a control signal to the

valve, the problem is on DIG-T2 board.

4.1 Check TP7. If the voltage is higher than

control circuit on DIG-T2 board.

If the voltage is 0VDC and the valve is open, the

problem is not the control circuit but one of the

JP5/3 and the valve.

4.2 Check the connection between connector

other elements of the system.

4.2 Fix the connections.

while the solenoid is connected to the

4.3 Check the voltage at the solenoid coil,

4.3 Repair or replace the valve.

valve, by removing the cover that protects

the terminals of the coil. If the valve is

open despite the voltage being lower than

2VDC, there is a mechanical problem

with the valve.

requirements, ANL-T2 board is faulty.

4.4 If all items checked above conform to

Since the locking device is NORMALLY ON,

If, for any reason, the process failed, the opening

this means that the locking pin is always pushed

out and opening of the door is impossible.

of the door will be possible only after pressing

the STOP key.

Symptom

4. Air valve is always open.

Page 76 of 132 Pages

5. Door lock is always on.

Page 79

Corrections

clogged piping or replace

faulty air valve. If voltage is

higher than 4VDC proceed as

follows:

help, repair or replace the locking

5.1.1 Clean

5.1.3 Replace DIG-T2 board.

5.1.2 Replace faulty pressure sensor.

mechanism.

5.2 Fix the connections.

to faulty air valve or clogged

piping.

Possible cause check-up and tests

If the cause of the trouble is not a cycle failure,

the problem could be in the control circuit on

DIG-T2 board, in the air valve, in the pressure

sensor, in the driver on ANL-T2 board, from

cause may be as follows:

5.1.1 High pressure in the chamber due

5.1 Check TP11. If voltage is 0VDC the

connections or the solenoid.

5.1.2 Pressure sensor is faulty.

ANL-T2 board to the locking solenoid.

5.1.3 DIG-T2 board is faulty.

5.2 Check the connection between JP5/7 on

5.3 Replace the solenoid. If this does not

Check if the cable is not damaged.

intermitting the solenoid. if the voltage is

higher than 10VDC, the problem is the

solenoid or a mechanical problem,

preventing the locking pin from moving

freely inside the solenoid.

5.3 Check the solenoid input voltage, without

5.4 Replace ANL-T2 board.

conform to requirements, ANL-

board is faulty.

5.4 If all items checked above

Symptom

5. (cont.)

Page 77 of 132 Pages

Page 80

Corrections

cables.

6.1 Replace board DIG-T2.

Possible cause check-up and tests

process is higher than 4VDC, the problem

is in the DIG-T2 board.

The door is never locked.

6.1 Check TP11 if the voltage during the

6.2 Fix the connections or replace defective

board ANL-T2 and the locking solenoid.

check if the cable is damaged.

6.2 Check the connection between JP5/7 on

6.3 Repair or replace the locking mechanism.

without disconnecting it.

If the voltage is less than 2VDC and the

locking pin is inside the solenoid there is

a mechanical problem preventing the

plunger to move freely.

6.3 Check the locking solenoid input voltage

Generally, this situation is the result of a control

failure on DIG-T2 board or of the driver to the

heating elements on ANL-T2.

7.1 Replace DIG-T2 board.

higher than 4VDC the problem is on DIG-

T2 board.

7.1 Check TP4. if the voltage is constantly

despite this the heating elements are

7.2 Voltage at TP4 is close to 0VDC and

located inside the electronic box.

7.2 Replace the SSR (solid state relay) board

activated.

requirements, ANL-T2 board is faulty.

7.3 If all items checked above conform to

Symptom

permanently activated.

6. ‘Door lock’ is always off.

Page 78 of 132 Pages

7. The heating elements are

Page 81

Corrections

to par. 8.2 ahead.

8.1  If ac voltage exists – check according

Possible cause check-up and tests

230V) at the AC-OUTPUT on AC-T1/

to par. 8.3 ahead.

 If ac voltage exists – check according

8.2 Fix the connections.

JP4. Verify that AC voltage exists and has

the required value.

connections and measure the heating

elements input voltage. If no voltage

reaches the heating elements locate the

interruption between connector AC-

OUTPUT (JP4) and the heating elements.

the SSR the problem is the SSR.

8.3 Replace the SSR.

voltage, but do not work.

9.1 Fix the connections

connections of the sensor to the board.

Check that the wires and connector are in

good condition.

the temperature, replace the temperature

sensor.

9.2 If the resistance does not correlate with

Disconnect the PT100 from the connector

and check its resistance. (at 0ºC, R=100

ohms and the gradient is approx. 0.4

ohms/°C).

Symptom

8.1 Check the rated AC voltage (115V or

work

8. Heating elements do not

8.2 Uncover cautiously the heating elements

8.3 If there is no AC voltage at the output of

Page 79 of 132 Pages

8.4 The heating elements receive the normal

9.1 The sensor switches off. Check the

permanently indicates

temperature higher than

9. The temperature readout

9.2 Temperature sensor is damaged.

140ºC.

Page 82

Corrections

12.3

Replace ANT-T2board.

Calibration).

12.3

System cannot be calibrated.

deviation of ±30. kPa .

symptoms 9.2 in this paragraph).

10.1 Fix the connections.

Possible cause check-up and tests

connections of the sensor to the board.

Make sure that the wires and connectors

are in good condition.

10.1 The sensor is short-circuit. Check the

10.2 Replace The temperature sensor (See

10.2 The temperature sensor is defective.

10.3 Replace ANL-T2 board.

ANL-T2 board is defective,

10.3 The temperature measuring circuit on

10.4 Replace ANL-T2 board

defective.

10.4 The A/D component on ANL-T2 board is

circuit, as described in para. 6.2

(Temperature Calibration).

11.1 Calibrate the temperature measuring

11.1 The system must be calibrated.

11.2 replace ANT-T2board.

12.1 Replace the sensor

on the control unit. If the display is

11.2 System cannot be calibrated.

12.1 Connect a simulator to he PT100 INPUT

12.2 Calibrate the system.

identical to the simulator the sensor

PT100 is faulty.

in the same direction as the PT100

12.2 The display differs from the actual temp.

as described in para. 6.3 (Pressure

13.1 Calibrate the pressure measuring circuit,

13..1 the system must be calibrated.

Symptom

permanently indicates

temperature less than 30ºC,

although chamber

temperature is high.

10. The temperature readout

Page 80 of 132 Pages

not accurate. There is a

deviation of ± 20ºC.

11. The temperature readout is

significantly different from

the actual temperature.

12. The temperature readout is

accurate. There is a

13. The pressure readout is not

Page 83

Corrections

14.4

Replace board ANL-T2.

14.1 Fix the connections.

Possible cause check-up and tests

soldering at the pins of the sensor

connections to ANL - T2 board.

14.1 Check the sensor connections and the

14.2 Replace the pressure sensor.

14.3 Replace board ANL-T2.

T2 board is defective.

14.2 The pressure sensor is defective.

14.3 The pressure measuring circuit on ANL-

14.4 The A/D component on ANL-T2 board is

15.1 Fix the connections.

defective.

soldering at the pins of the sensor

connections to ANL-T2 board.

15.1 Check the sensor connections and the

15.2 Replace the pressure sensor.

15.3 Replace board ANL-T2.

T2 board is defective.

15.2 The pressure sensor is defective.

15.3 The pressure measuring circuit on ANL-

15.4 Replace board ANL-T2.

16.1 Clean the electrode with alcohol.

16.2 Fix the connections.

defective.

15.4 The A/D component on ANL-T2 board is

16.1 The electrode is not clean.

to the board or the electrode is short

circuit to the ground.

16.2 Check if the wire connecting the electrode

16.3 Replace ANL- T2 board.

17.1 Clean electrode with alcohol.

17.2 Fix the connections.

17.3 Replace ANL- T2 board.

is damaged.

16.3 If there is no short circuit, ANL-T2 board

17.1 Electrode is not clean.

17.2 Check wire connecting electrode to board.

is damaged.

17.3 If there is no short circuit, ANL-T2 board

Symptom

indicates permanently

pressure over 350 kPa

14. The pressure readout

indicates permanently

pressure less than 50kPa.

15. The-pressure readout

Page 81 of 132 Pages

there is permanently water in

the chamber although there is

no water.

16. The electrode indicates that

water

17. The electrode does not sense

Page 84

Corrections

20.3

Replace ANL-T2 board.

T2 board

is faulty.

setting point, each time by a quarter turn.

18.1 Replace the door switch.

18.2 Fix the connections.

18.3 Replace board ANL-T2.

19.1 Fix the connections.

19.2 Replace board ANL-T2.

20.1 Replace faulty thermostat.

20.2 Replace damaged wires.

21.1 Calibrate the thermostat by raising the

21.2 Replace the thermostat

Possible cause check-up and tests

Symptom

board. Verify that no short circuit exist on

both connections (to switch and to board)

and on the entire wire.

18.1 Check if door switch is stuck or faulty.

18.2 Check connection of switch to ANL-T2

door is permanently closed.

18. The door switch indicates

on ANL-T2 board is faulty.

18.3 If the switch is in order the input circuit

board. Verify that no short circuit exist on

both connections (to switch and to board)

and on the entire wire.

19.1 Check connection of switch to ANL-T2

door is permanently open.

19. The door switch indicates

Page 82 of 132 Pages

circuit on ANL-T2 board is faulty.

19.2 If the switch is in order the switch-input

and simulate opening the circuit and short

circuit. Watch the system react.

20.1 Disconnect the wires from the thermostat

indicates permanently that

thermostat is ON or OFF.

20. The safety thermostat circuit

ANL-T2 board JP6/3.

20.2 Check the wires from the thermostat to

20.3 If previous checks are OK, ANL-

21.1 Thermostat is not calibrated.

switches off at a very low

21. The safety thermostat

solve the problem the thermostat is faulty.

21.2 If calibrating the thermostat does not

temperature.

Page 85

Corrections

replace the solenoid. If malfunction

3170,

persists repair or replace the valve.

22.1 Replace the faulty gasket.

Possible cause check-up and tests

sure the door closes properly.

22.1 Check if the gasket is smooth, making

23.1 Repair or replace the locking mechanism

23.1 The locking mechanism is faulty.

The problem may be the mechanical part of the

valve, the solenoid, the driver located on the

24.1 Replace DIG-T2 board

24.1 Check TP14. If the voltage is constantly

ANL-T2 board or the control circuit on the DIG-

T2 board.

24.2 Replace board ANL-T2.

0V at the cooling stage, when the valve

must be open, then the problem must be

on DIG-T2 board.

24.3 Fix faulty connections.

voltage is above 10VDC the driver on

ANL-T2 is faulty.

24.2 check the voltage on JP5/10. If the

24.4

connector JP5/10 and the valve.

24.3 Check the connection between the

while the solenoid is connected. if the

valve is closed despite the voltage being

higher than 10VDC, the solenoid is faulty,

or there is a mechanical problem with the

valve.

24.4 Check the solenoid coil input voltage

Symptom

door, despite the fact that

door is tightly closed.

22. Steam leaks through the

3850 and 3870 the door

locking mechanism enables

opening the door, pressure

higher than 150kPa.

23. On models 2540, 3150,

always closed.

24. Cooling water valve is

Page 83 of 132 Pages

Page 86

Corrections

The problem could be the mechanical part of the

T2 board

Check TP13. If the voltage is higher than 4

VDC there is a control signal to the valve.

If the voltage is 0VDC and despite this the valve

is open, the problem is not the control circuit but

check the voltage on JP5/9. If the voltage

T2 is

Check the connection between the

Check the solenoid coil input voltage

while the solenoid is connected. if the

closed despite the voltage being

below than 2VDC, the solenoid is faulty,

or there is a mechanical problem with the

25.1 Replace DIG-T2 board

Possible cause check-up and tests

valve, the driver located on the ANL –

or the control circuit on the DIG-T2 board.

The problem is on the DIG-T2.

25.1

25.2 replace board ANL-T2.

is below 2VDC the driver on ANL-

one of the other elements.

25.2

25.3 Fix faulty connections.

25.4 Repair or replace the valve.

faulty.

connector JP5/9 and the valve.

25.3

valve is

25.4

valve.

Symptom

always open.

25. Compressed air valve is

Page 84 of 132 Pages

Page 87

Corrections

replace the solenoid. If malfunction

The problem could be the mechanical part of the

valve, the solenoid, the driver located on the

Check TP13. If voltage is constantly 0V at

the cooling stage while the valve must be

check the voltage on JP5/9. If the voltage

T2 is

Check the connection between the

Check the solenoid coil input voltage

while the solenoid is connected. if the

valve is closed despite the voltage being

he solenoid is faulty,

or there is a mechanical problem with the

persists repair or replace the valve.

26.1 Replace DIG-T2 board

Possible cause check-up and tests

ANL-T2 board or the control circuit on the DIG-

T2 board.

26.1

26.2 replace board ANL-T2.

open then the problem must be on DIG-

board.

26.2

26.3 Fix faulty connections.

26.4

is above 10VDC the driver on ANL-

faulty

connector JP5/9 and the valve.

26.3

26.4

higher than 10VDC, t

valve.

Symptom

always closed

26. Compressed air valve is

Page 85 of 132 Pages

Page 88

Corrections

1.2

Safety relief valve

is faulty

quality.

1.1 If circulation is not free, remove the block.

1.2 Replace the faulty valve.

Possible cause check-up and tests

circulation is free.

1.1 Check the path of safety valve ensuring

2.1 Replace relief valve and check the water

2.1 Safety relief valve is clogged.

2.2 Replace relief valve

3.1 Replace relief valve

2.2 Safety relief valve is faulty.

3.1 Safety relief valve is faulty.

4.1 Replace relief valve

4.1 Safety relief valve is faulty.

quality.

5.1 Replace relief valve and check the awter

5.1 Safety relief valve is faulty.

6.1 Replace pin and sleeve.

6.1 Wear of components.

7.1 Tighten or replace rubber legs.

7.1 Pump’s rubber legs are loos or damaged.

Symptom

12.4 Mechanical malfunction

release pressure when blow-

off test is performed.

1. The safety valve does not

pressure lower than

specified.

2. Safety relief valve opens at

pressure higher (more than

10%) than specified.

3. Safety relief valve opens at

close in time (2-3 seconds).

4. Safety relief valve does not

constantly.

5. Safety relief valve leaks

bronze sleeve.

6. Locking pin is loose in the

pump.

7. Vibration during operation of

Page 86 of 132 Pages

Page 89

13. LIST OF SPARE PARTS

O-Ring, 2.84 x 8.08, W=2.62,

Thermostat, Cut

Off, TY95

Microswitch, E13

00M, CHEERY

Microswitch, MP320

5MAL,

Strainer, Water, 1/4", Y type 192,

Completion for front panel

Description

DPU 20

Printer

DPU 30

DPU 20

Printer paper roll

DPU 30

Sensor, Temperature, PT-100, 5*100, Assy.

EPDM (for PT100)

155C, Campini

Pressure transducer MPX2200

Heater 2400W/230V

Heater, 3300W/230V

Heater 3 x 2000W/230V

Heater 3 x 3000W/230V

Switch, Rocker, 16A

Cat.No.

2540 3150, 3170

THE002-0005



THE002-0003



ELC240-0022 ELC240-0022 ELC240-0022 ELC240-0022

GAS080-0022 GAS080-0022 GAS080-0022 GAS080-0022

THE005-0016 THE005-0016 THE005-0016 THE005-0016

THE006-0003 THE006-0003 THE006-0003 THE006-0003

HEA012-0012 — — —

— HEA012-0006 — —

— — HEA012-0009 —

— — — HEA012-0011

ELE035-0012 ELE035-0012 ELE035-0012 ELE035-0012

  

THE002-0022 THE002-0022 THE002-0022

  

THE002-0025 THE002-0025 THE002-0025

3850, 3870 5050, 5075

15A, 125/250VAC, 3/4HP

Microprecision Electronics

Microswitch with Antenna Spring

ITAP

Gauge, Pressure, Steam, 0-60 psi, 2.5"

Handle, Door, Bakelite

DPU20

Base, Control Panel

DPU30

DPU20

Printer opening cover

DPU30

Base, Pressure Gauge, 50xx ELV, Pol.

Polyethylene

Cover, Door With Manometer

Cover, Door

ELE036-0001 ELE036-0001 ELE036-0001 —

— — — ELE036-0019

— — — ELE036-0004

FIL175-0028 FIL175-0028 FIL175-0028 FIL175-0028

— — — GAU029-0003

HAN071-0003 HAN071-0006 HAN071-0006 HAN071-0006

POL062-0002



POL067-0002



— — — POL064-0002

POL063-0002 POL063-0005 POL063-0003 —

POL066-0002 — — —

— POL065-0009 POL065-0003 POL065-0005

 

POL062-0013 POL062-0003 POL064-0013

 

POL067-0007 POL067-0007 POL067-0007

—

Cover, Validation Port

Gasket, Door, Black, 2540

Gasket, Door, Gray, 31XX

Gasket, Door, Green, 38XX

POL065-0006 POL065-0006 POL065-0006 —

GAS080-0184 — — —

— GAS080-0195 — —

— — GAS080-0198 —

Page 87 of 132 Pages

Page 90

Description

Power supply,

12V,

MPD

45A MEAN

Cable, Flat, Printer, DPU20, 25CM,

Cable, Printer, DPU30, 30cm, 34p,

Cable, Flat, 37P, 25cm, DIG T

2 to

Nut for Sleeve, Tube 1/4, Thread

Washer, Lock, Serrated, External

Screw, Countersink Flat Head, Cross

Cat.No.

2540 3150, 3170

3850, 3870 5050, 5075

Gasket, Door

Base, safety valve, TTA

TUV Safety valve

ASME

1/2” 2. Bar

¼” 2.76 Bar

1/2” 40psi

¼” 40psi

Leg, PVC ,Bolt Type, 60mm

WELL, Assembly for E-Type Control

Fan, Axial, 12VDC, 80mm Relay, Solid State, 25A/24-280V,

D2425, Crydom

ANL–T2 board

DIG-T2 board

AC-T1 board

34P

— — — GAS080-0043

CMV100-0004 CMV100-0004 CMV100-0004

— — — SVL029-0005

SVL029-0028 SVL029-0028 SVL029-0028 —

— — — SVL029-0007

SVL029-0090 SVL029-0090 SVL029-0090 —

— WHE070-0015 WHE070-0015 WHE070-0015

ELE035-0158 ELE035-0158 ELE035-0158 ELE035-0158

CTP201-0000 CTP201-0000 CTP201-0000 CTP201-0000

CTP201-0065 CTP201-0065 CTP201-0065 CTP201-0065

CTP201-0119 CTP201-0119 CTP201-0119 CTP201-0119

CTP201-0102 CTP201-0102 CTP201-0102 CTP201-0102

CTP201-0096 CTP201-0096 CTP201-0096 CTP201-0096

WIR040-0070 — — —



02830133, CAT

ANL-T2

Cable, Flat, 9P, 56cm, ANL-T2 to RS232 Base, Pressure Gauge, 50xx ELV, Pol.

Solenoid, Door Safety Device

Pin, Locking Solenoid

Spring, Door Lock, Solenoid

Washer, locking Solenoid Pin

Nut, Tightening, locking solenoid pin

7/16-24, Brass

Bushing, water level electrode

Electrode, water level

Nut, Hex, M4, St.St

― CTP201-0127 CTP201-0127 CTP201-0127

CTP201-0083 CTP201-0083 CTP201-0083 CTP201-0083

CTP201-0084 CTP201-0084 CTP201-0084 CTP201-0084

— — — POL064-0002

SOL027-0002 SOL027-0002 SOL027-0001 SOL027-0001

CMT201-0002 CMV100-0001 CMV100-0001 —

SPR177-0004 SPR177-0017 SPR177-0017 SPR177-0017

LOK254-0001 LOK387-0017 LOK387-0017 LOK387-0017

CMT201-0003 CMV100-0002 CMV100-0002 —

FIT100-0226 FIT100-0226 FIT100-0226 FIT100-0226

CMT196-0001 CMT196-0001 CMT196-0001 CMT196-0001

CMV196-0002 CMV196-0002 CMV196-0002 CMV196-0001

NUT192-0191 NUT192-0191 NUT192-0191 NUT192-0191

Teeth, M4

Tube, Teflon, water level electrode

Water level electrode assembly

Recessed, M4x10, St.St., DIN 965

NUT193-0291 NUT193-0291 NUT193-0291 NUT193-0291

GAS086-0001 GAS086-0001 GAS086-0001 GAS086-0001

CMT196-0004 CMT196-0004 CMT196-0004 CMT196-0005

BOL191-0070 BOL191-0070 BOL191-0070 —

Page 88 of 132 Pages

Page 91

Description

Screw, Oval Head, Cross Recessed,

Screw, Pan head, Cross Recessed, ,

Screw, Oval Head, Cross Recessed,

Screw, Pan head, Cross Recessed,

Screw, Set, Hex. Socket, 5/16" NC x

Screw, Pan head, Cross Recessed,

Fastener, Door Gasket, Segment,

Nut, Hex, Flange, 1/4NC,

Steel,

Valve,3 way, PE53

11, 1125311040,

Cat.No.

2540 3150, 3170

3850, 3870 5050, 5075

Cover plate

Cover, RS232 port

Cable shoe 68-4

M4x16, St.St

M5x12, St.St.

Spring, Housing, Door, Switch, TTA

Spring for TTA Door Locking M.Sw

M4x25, St.St

M4x12, St.St.

U-Nut 4.8 x 2.0

Screw cover

1", St.St.

1/4NCx3/4, St.St

— LOK240-0032 LOK240-0032 —

POL067-0003 POL067-0003 POL067-0003 POL067-0003

ELE039-0048 ELE039-0048 ELE039-0048 ELE039-0048

BOL191-0032 — — —

— BOL191-0091 BOL191-0091 —

ELE036-0009 ELE036-0009 ELE036-0009 —

SPR177-0012 SPR177-0012 SPR177-0012 —

BOL191-0033 — — —

— BOL191-0140 BOL191-0140 —

— — — NUT192-0214

— — — ARM067-0004

— — — BOL191-0002

— — — BOL191-0142

M5x35, St.St.

Bolt, Hex. Head, St.St., M6x20

Screw, Pan head, Cross Recessed, M5x20, St.St.

Screw, Hex, 1/4NCx1½", St.St.

locking pin

Porcelain connectors

Bracket, safety valve support

Washer, Okolon, door cover, 50XX

50XX

Nickel Plated

Nut, Hex, 1/4"NC, St.St.

Nut, Hex, M6, St.St.

Nut, Hex, M5, St.St.

Nut, Lock, Nylon Insert, M5, St.St.

— — — BOL191-0143

— — — BOL191-0150

— — — BOL191-0155

— — — BOL191-0174

— — — LOC507-0001

— — — ELE039-0049

— — — HLD505-0001

— — — LOK507-0035

— — — LOK507-0021

— — — NUT192-0155

— — NUT192-0185 NUT192-0185

— — — NUT192-0193

— — — NUT192-0192

— — — NUT192-0221

Washer, Plain, 3/16, St.St.

Washer, Lock, 5/32, St.St.

Washer, Lock, 1/4, St.St.

Bac.

— — — NUT193-0275

— — — NUT193-0315

— — NUT193-0317 NUT193-0317

— — — PNE195-0054

Page 89 of 132 Pages

Page 92

Description

Washer, Okolon, Door Tightening

Filter

, Air, 0.2M, 75mm, 60033,

Relay, Solid State, 25A/24

280V,

Valve, Solenoid, 2/2 way,

Switch, Pressure, 5611, C.E.M.E.

Gauge, Pressure, Steam,

30+60 psi,

Gauge, Pressure, Steam, 0

60 psi,

Check Valve, Spring Disk, 1/4",

Gasket, Silicon, 4mm, for 1/4"

Strainer, Water, Housing + Cap,

Cat.No.

2540 3150, 3170

3850, 3870 5050, 5075

Spring, Door Cover, 57XX

Spring, Door Locking Solenoid

Door locking device pin

Ring, Retaining, for Shafts

Bolt

ARBOR (on ELVC models)

Door tightening bolt assembly

Base, Locking Handle

Housing, Axis, Door Locking

D2425, Crydom

1/4"NPTx4.5, GEM-A-2211, Bac

Plunger 1/4", Solenoid 1.6-4 mm

Solenoid, 12VDC/12W, Bac.

SPA

Valve, Needle, 1/4", Bronze

— — — SPR177-0010

— — — SPR177-0017

LOK240-0035 LOK387-0016 LOK387-0016 —

NUT193-0339 NUT193-0300 NUT193-0300 —

LOK240-0017 LOK387-0037 LOK387-0037 LOK387-0037

FIL175-0011 FIL175-0011 FIL175-0011 FIL175-0011

LOK240-0034 LOK387-0029 LOK387-0029 —

LOK240-0030 LOK387-0031 LOK387-0031 —

LOK240-0013 LOK387-0036 LOK387-0031 —

CTP201-0065 CTP201-0065 CTP201-0065 CTP201-0065

SOL026-0005 SOL026-0005 SOL026-0005 SOL026-0005

SOL026-0015 SOL026-0015 SOL026-0015 SOL026-0015

SOL026-0019 SOL026-0019 SOL026-0019 SOL026-0019

THE006-0010 THE006-0010 THE006-0010 THE006-0010

VLV170-0022 VLV170-0022 VLV170-0022 VLV170-0022

Valve, Manual, Ball, Mini, 1/4" Male-Female, Viton, 6325, Aignep Steam trap, 1/4"BSP, St. St., MST21, Spirax-Sarco Pressure Regulator, Water, InLine, with Strainer, 1/4 x 1.5 Bar Reducer, Female 3/4" BSP to Male 1/2" BSP, Brass Reducer, Female 1/2" BSP to Male 1/4" BSP, Brass Fitting, Adaptor, M 1/2" BSP x M 1/4" BSP, Brass Ni plated

Pressure regulator, Air, EAR20F02. SMC (ELVC models only)

1.5"

Red Pointer

St.St., Mondeo

Cap for ¼” water strainer

  

ARM100-0139 ARM100-0139 ARM100-0139 ARM100-0139

GAU029-0059 GAU029-0059 GAU029-0059

FIT100-0424 FIT100-0424 FIT100-0424

FIT100-0425 FIT100-0425 FIT100-0425

PNE100-0042 PNE100-0042 PNE100-0042

GAU029-0074 GAU029-0074 GAU029-0074 GAU029-0074

GAU029-0009 GAU029-0012 GAU029-0012 GAU029-0012

  

ARM172-0007 ARM172-0007 ARM172-0007 ARM172-0007

FIL175-0027 FIL175-0027 FIL175-0027 FIL175-0027

VLV170-0153



GAU029-0005

Screen, 400 Micron, For Strainer 1/4"

strainer

Long 1/4

FIL175-0046 FIL175-0046 FIL175-0046 FIL175-0046

GAS082-0008 GAS082-0008 GAS082-0008 GAS082-0008

FIL175-0051 FIL175-0051 FIL175-0051 FIL175-0051

Page 90 of 132 Pages

Page 93

Description

Circuit Breaker, B

Series, 1PH, 15A,

Circuit Breaker, B

Series, 1PH, 20A,

Circuit Breaker, B

Series, 3PH, 15A,

Circuit Breaker, B

Series, 3PH, 20A,

Circuit Breaker, B

Series, 3PH, 25A,

Screw, Pan head, Cross Recessed,

Screw, Pan

head, Cross Recessed,

Cat.No.

2540 3150, 3170

3850, 3870 5050, 5075

Carlingswitch

Control Unit, Electronic, 2540 ELV

Control Unit, Electronic, 3140 ELV

Control Unit, Electronic, 38XX ELV

Control Unit, Electronic, 50XX ELV

Cover, protection, electronic box,

2540ELV

Cover, protection, electronic box,

31XX ELV

Cover, protection, electronic box,

38XX ELV

Cover, protection, electronic box,

50XX ELV

ELE035-0021



 

  

CTP200-0012



  

CMT254-0020



 

  

  

ELE035-0068

  

CTP200-0059



  

CMT315-0001

 

ELE035-0052 ELE035-0052

ELE035-0053

 

CTP200-0061

 

CMT240-0031



ELE035-0086



CTP200-0028



CMT507-0008

Tapping, 4.8x13, Steel Nickel Plated

Tapping, 4.8x19, Steel Nickel Plated

Washer, Plain, 1/4, St.St.

Switch Box, 3 Phase To 1 Phases

BOL194-0340 BOL194-0340 BOL194-0340 BOL191-0140

BOL194-0341 BOL194-0341 BOL194-0341 BOL194-0341



 

NUT193-0276 NUT193-0276

400N, E2E2-40-180-

Gas spring

445-011, Bansbach, PED approved autoclave 500N, E2E2-40-180-445012, Bansbach, ASME

  

approved autoclave

Piston, Door Lift, Retco  

Drawer Lock 8031

Seat, basket Tube, White, Reinforced PVC,

1/2"x2M, 50C, RHWW-01 Tube, Black, Reinforced Rubber, 2M long, Nut 1/2" BSP on one side

LOC030-0001 LOC030-0001 LOC030-0001 LOC030-0001

CMT254-0111 CMT315-0005 CMT387-0099 CMT507-0089

GAS084-0025 GAS084-0025 GAS084-0025 GAS084-0025

GAS084-0031 GAS084-0031 GAS084-0031 GAS084-0031



ELC258-0001 ELC258-0001

PNE195-0150

PNE195-0151

PNE195-0043



Page 91 of 132 Pages

Page 94

VESSEL ASSEMBLY MODELS 2540, 3150, 3170, 3850, 3870

Page 92 of 132 Pages

Page 95

VESSEL ASSEMBLY MODELS 5050, 5075

Page 93 of 132 Pages

Page 96

DOOR TIGHTENING BOLT – ASSEMBLY

Cat. No.

No. Description

1 Bushing LOK240-0003 LOK387-0003

2 Door tightening bolt assembly LOK240-0034 LOK387-0029

3 Locking screw housing LOK240-0043 LOK387-0042

4 Locking base LOK240-0030 LOK387-0031

5 Locking housing axe LOK240-0013 LOK387-0036

6 Door locking device pin LOK240-0035 LOK387-0016

7 Bakelite handle HAN071-0016 HAN071-0015

8 Closing bridge “c” clip NUT193-0302 NUT193-0303

9 Cotter pin LOK692-0039 LOK692-0039

10 Okolon disc LOK240-0017 LOK387-0037

Door tightening bolt – Door with locking solenoid, assembly

2540

LOK240-0028 LOK387-0028

3150, 3170,

3850, 3870

Page 94 of 132 Pages

Page 97

For models 5050, 5075

DOOR LOCKING SYSTEM

Page 95 of 132 Pages

Page 98

WATER OUTLET STRAINER

Cap

Cap for ¼” strainer FIL175-0027

Strainer element FIL175-0046

Teflon gasket 4 mm GAS082-0008

Strainer Housing + Cap FIL175-0051

Gasket

Description Cat. No.

Strainer element

Strainer Housing

Page 96 of 132 Pages

Page 99

14. PRESSURE VS TEMPERATURE FOR SATURATED STEAM

104.3

117.9

1.18

219.7

2.4

17.1

45.8100.10

114.5

2.95

1.5

104.4

118.6

1.18

219.9

2.5

17.254.1150.15

129.3

4.44

2.2

104.5

118.6

1.19

220.1

2.5

17.2

60.1200.20

140.2

5.90

2.9

104.6

119.3

1.19

220.3

2.6

17.365.0250.25

149.1

7.39

3.6

104.7

120.0

1.20

220.5

2.7

17.4

68.9300.30

156.4

8.86

4.4

104.8

120.0

1.20

220.6

2.7

17.4

72.7350.35

162.9

10.34

5.1

104.9

120.4

1.20

220.8

2.8

17.5

75.9400.40

168.6

11.81

5.8

105.0120.7

1.21

221.0

2.8

17.5

78.8450.45

173.8

13.30

6.5

105.1

121.3

1.21

221.2

2.9

17.6

81.3500.50

178.4

14.76

7.3

105.2

122.0

1.22

221.4

3.0

17.7

105.4

122.7

1.23

221.7

3.1

17.8

100.0

101.3

1.01

212.0

0.0

14.7

105.5

122.7

1.23

221.9

3.1

17.8

100.1

101.7

1.02

212.2

0.1

14.8

105.6

123.4

1.23

222.1

3.2

17.9

100.2

102.1

1.02

212.4

0.1

14.8

105.7

124.1

1.24

222.3

3.3

18.0

100.3

102.4

1.02

212.5

0.2

14.9

105.8

124.1

1.24

222.4

3.3

18.0

100.4

102.8

1.03

212.7

0.2

14.9

105.9

124.7

1.24

222.6

3.4

18.1

100.5

103.2

1.03

212.9

0.3

15.0

106.0

125.1

1.25

222.8

3.5

18.2

100.6

103.6

1.04

213.1

0.3

15.0

106.1

125.5

1.26

223.0

3.5

18.2

100.7

104.0

1.04

213.3

0.4

15.1

106.2

126.0

1.26

223.2

3.6

18.3

100.8

104.3

1.04

213.4

0.4

15.1

106.3

126.2

1.26

223.3

3.6

18.3

100.9

104.7

1.05

213.6

0.5

15.2

106.4

126.8

1.27

223.5

3.7

18.4

101.0

105.1

1.05

213.8

0.5

15.2

106.5

127.2

1.27

223.7

3.8

18.5

101.1

105.4

1.05

214.0

0.6

15.3

106.6

127.7

1.28

223.9

3.818.5

101.2

105.8

1.06

214.2

0.7

15.4

106.7

128.1

1.28

224.1

3.9

18.6

101.3

106.2

1.06

214.3

0.7

15.4

106.8

128.5

1.29

224.2

3.9

18.6

101.4

106.6

1.07

214.5

0.8

15.5

106.9

129.0

1.29

224.4

4.0

18.7

101.5

106.9

1.07

214.7

0.8

15.5

107.0

129.6

1.29

224.6

4.118.8

101.6

107.3

1.07

214.9

0.9

15.6

107.1

129.9

1.30

224.8

4.2

18.9

101.7

107.7

1.08

215.1

0.9

15.6

107.2

130.4

1.30

225.0

4.2

18.9

101.8

108.1

1.08

215.2

1.0

15.7

107.3

130.8

1.31

225.1

4.3

19.0

101.9

108.4

1.08

215.4

1.0

15.7

107.4

131.3

1.31

225.3

4.3

19.0

102.0

108.8

1.09

215.6

1.1

15.8

107.5

131.7

1.32

225.5

4.4

19.1

102.1

109.2

1.09

215.8

1.1

15.8

107.6132.2

1.32

225.7

4.5

19.2

102.2

109.6

1.10

216.0

1.2

15.9

107.7

132.6

1.33

225.9

4.6

19.3

102.4

110.0

1.10

216.3

1.3

16.0

107.8

133.1

1.33

226.0

4.6

19.3

102.5

110.7

1.11

216.5

1.4

16.1

107.9

133.5

1.34

226.2

4.7

19.4

102.6

111.1

1.11

216.7

1.4

16.1

108.0

134.0

1.34

226.4

4.7

19.4

102.7

111.5

1.12

216.9

1.5

16.2

108.1

134.4

1.34

226.6

4.8

19.5

102.8

111.9

1.12

217.0

1.5

16.2

108.2

134.9

1.35

226.8

4.9

19.6

102.9

112.3

1.12

217.2

1.6

16.3

108.3

135.3

1.35

226.9

4.9

19.6

103.0

112.7

1.13

217.4

1.7

16.4

108.4

135.8

1.36

227.1

5.0

19.7

103.1

113.1

1.13

217.6

1.7

16.4

108.5

136.2

1.36

227.3

5.1

19.8

103.2

113.5

1.14

217.8

1.8

16.5

108.6

136.7

1.37

227.5

5.1

19.8

103.3

114.0

1.14

217.9

1.8

16.5

108.7

137.1

1.37

227.7

5.2

19.9

103.4

114.3

1.14

218.1

1.9

16.6

108.8

137.6

1.38

227.8

5.2

19.9

103.5

114.7

1.15

218.3

1.9

16.6

108.9

138.1

1.38

228.0

5.3

20.0

103.6

115.1

1.15

218.5

2.0

16.7

109.0

138.5

1.39

228.2

5.4

20.1

103.7

115.6

1.16

218.7

2.1

16.8

109.1

139.0

1.39

228.4

5.5

20.2

103.8

116.0

1.16

218.8

2.1

16.8

109.2

139.5

1.39

228.6

5.6

20.3

103.9

116.3

1.16

219.0

2.2

16.9

109.3

140.0

1.40

228.7

5.6

20.3

104.0

116.7

1.17

219.2

2.2

16.9

109.4

140.5

1.40

228.9

5.7

20.4

104.1

117.1

1.17

219.4

2.3

17.0

109.5

140.9

1.41

229.1

5.7

20.4

104.2

117.5

1.18

219.6

2.4

17.1

°CkPaBar°Fpsigpsia°CkPaBar°FInHgpsia

°CkPaBar°Fpsigpsia

105.3122.01.22221.53.017.7

Page 97 of 132 Pages

Page 100

°CkPaBar°Fpsigpsia°CkPaBar°Fpsigpsia

115.2

170.21.70

239.4

10.0

24.7

109.7

142.0

1.42

229.5

5.9

20.6

115.3

170.8

1.71

239.5

10.0

24.7

109.8

142.4

1.42

229.6

5.9

20.6

115.4

171.3

1.71

239.7

10.1

24.8

109.9

142.9

1.43

229.8

6.0

20.7

115.5

171.8

1.72

239.9

10.2

24.9

110.0

143.3

1.43

230.0

6.1

20.8

115.6

172.4

1.72

240.1

10.3

25.0

110.1

143.9

1.44

230.2

6.2

20.9

115.7

173.1

1.73

240.3

10.4

25.1

110.2

144.3

1.44

230.4

6.3

21.0

115.8

173.6

1.74

240.4

10.5

25.2

110.3

144.8

1.45

230.5

6.3

21.0

115.9

174.1

1.74

240.6

10.6

25.3

110.4

145.3

1.45

230.7

6.4

21.1

116.0

174.7

1.75

240.8

10.6

25.3

110.5

145.8

1.46

230.9

6.4

21.1

116.1

175.3

1.75

241.0

10.7

25.4

110.6

146.2

1.46

231.1

6.5

21.2

116.2

175.9

1.76

241.2

10.8

25.5

110.7

146.7

1.47

231.3

6.6

21.3

116.3

176.4

1.76

241.3

10.9

25.6

110.8

147.2

1.47

231.4

6.6

21.3

116.4

177.0

1.77

241.5

11.0

25.7

110.9

147.7

1.48

231.6

6.7

21.4

116.5

177.6

1.78

241.7

11.1

25.8

111.0

148.2

1.48

231.8

6.8

21.5

116.6

178.2

1.78

241.9

11.2

25.9

111.1

148.6

1.49

232.0

6.9

21.6

116.7

178.7

1.79

242.1

11.2

25.9

111.2

149.6

1.49

232.2

7.0

21.7

116.8

179.3

1.79

242.2

11.3

26.0

111.3

149.6

1.50

232.3

7.0

21.7

116.9

180.0

1.80

242.4

11.4

26.1

111.4

150.3

1.50

232.5

7.1

21.8

117.0

180.5

1.80

242.6

11.5

26.2

111.5

151.0

1.51

232.7

7.2

21.9

117.1

181.1

1.81

242.8

11.6

26.3

111.6

151.0

1.51

232.9

7.2

21.9

117.2

181.6

1.82

243.0

11.7

26.4

111.7

151.7

1.52

233.1

7.3

22.0

117.3

182.2

1.82

243.1

11.7

26.4

111.8

152.2

1.52

233.2

7.4

22.1

117.4

182.8

1.83

243.3

11.8

26.5

111.9

152.7

1.53

233.4

7.4

22.1

117.5

183.4

1.83

243.5

11.9

26.6

112.0

153.2

1.53

233.6

7.5

22.2

117.6

184.0

1.84

243.7

12.0

26.7

112.1

153.8

1.54

233.8

7.6

22.3

117.7

184.5

1.85

243.9

12.1

26.8

112.2

154.3

1.54

234.0

7.7

22.4

117.8

185.1

1.85

244.0

12.1

26.8

112.3

154.8

1.55

234.1

7.7

22.4

117.9

185.7

1.86

244.2

12.2

26.9

112.4

155.3

1.55

234.3

7.8

22.5

118.0

186.3

1.86

244.4

12.3

27.0

112.5

155.8

1.56

234.5

7.9

22.6

118.1

186.9

1.87

244.6

12.4

27.1

112.6

156.3

1.56

234.7

8.0

22.7

118.2

187.5

1.88

244.8

12.5

27.2

112.7

156.8

1.57

234.9

8.1

22.8

118.3

188.2

1.88

244.9

12.6

27.3

112.8

157.3

1.57

235.0

8.1

22.8

118.4

188.8

1.89

245.1

12.7

27.4

112.9

157.9

1.58

235.2

8.2

22.9

118.5

189.4

1.89

245.3

12.8

27.5

113.0

158.4

1.58

235.4

8.3

23.0

118.6

190.0

1.90

245.5

12.9

27.6

113.1

158.9

1.59

235.6

8.4

23.1

118.7

190.6

1.91

245.7

13.0

27.7

113.2

159.4

1.59

235.8

8.4

23.1

118.8

191.2

1.91

245.8

13.0

27.7

113.3

159.9

1.60

235.9

8.5

23.2

118.9

191.8

1.92

246.0

13.1

27.8

113.4

160.4

1.60

236.1

8.6

23.3

119.0

192.4

1.92

246.2

13.2

27.9

113.5

160.0

1.61

236.3

8.7

23.4

119.1

193.0

1.93

246.4

13.3

28.0

113.6

161.5

1.62

236.5

8.7

23.4

119.2

193.7

1.94

246.6

13.4

28.1

113.7

162.1

1.62

236.7

8.8

23.5

119.3

194.3

1.94

246.7

13.5

28.2

113.8

162.6

1.63

236.8

8.9

23.6

119.4

194.9

1.95

246.9

13.6

28.3

113.9

163.1

1.63

237.0

9.0

23.7

119.5

195.5

1.95

247.1

13.7

28.4

114.0

163.7

1.64

237.2

9.0

23.7

119.6

196.1

1.96

247.3

13.8

28.5

114.1

164.2

1.64

237.4

9.1

23.8

119.7

196.7

1.97

247.5

13.9

28.6

114.2

164.8

1.65

237.6

9.2

23.9

119.8

197.3

1.97

247.6

13.9

28.6

114.3

165.3

1.65

237.7

9.3

24.0

119.9

197.9

1.98

247.8

14.0

28.7

114.4

165.9

1.66

237.9

9.4

24.1

120.0

198.5

1.99

248.0

14.1

28.8

114.5

166.4

1.66

238.1

9.4

24.1

120.1

199.2

1.99

248.2

14.2

28.9

114.6

167.0

1.67

238.3

9.5

24.2

120.2

199.8

2.00

248.4

14.3

29.0

114.7

167.5

1.67

238.5

9.6

24.3

120.3

200.5

2.00

248.5

14.4

29.1

114.8

168.0

1.68

238.6

9.7

24.4

120.4

201.1

2.01

248.7

14.5

29.2

114.9

168.6

1.69

238.8

9.7

24.4

120.5

201.8

2.02

248.9

14.6

29.3

115.0

169.1

1.69

239.0

9.8

24.5

115.1169.71.70239.29.924.6109.6141.41.41229.35.820.5

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