Tuttnauer E Series, 1730EK, 2340EK, 2540EK, 2340E Technical Manual

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TECHNICIAN

MANUAL

E-type

models

Electronic

Table -Top Autoclaves

1730, 2340, 2540, 3140, 3850, 3870

E, EK, EA & EKA

Cat. No. MAN205-0064000EN Rev. H

 Tuttnauer Europe b.v., Paardeweide 36, 4824 EH, Breda, P.O. Box 7191, 4800 GD Breda, Netherlands. +31/76-5423510, Fax: +31/76-5423540

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TABLE OF CONTENTS

PARAGRAPH PAGE NO.

1. INTRODUCTION .............................................................................................. 4

2. SYMBOL DESCRIPTION................................................................................. 4

3. TESTS ................................................................................................................ 5

3.1

3.2

4. WATER QUALITY ............................................................................................ 6

4.1. Water quality........................................................................................... 6

4.2. Reverse Osmosis ..................................................................................... 6

5. DESCRIPTION OF THE CONTROL SYSTEM............................................... 7

5.1

5.2

5.3

6. CALIBRATION OF TEMPERATURE AND PRESSURE............................. 11

6.1

6.2

6.3

7. TEST POINTS ................................................................................................. 15

8. SOFTWARE PROGRAMMING PROCEDURES........................................... 16

8.1

8.2

8.3

9. REPLACEMENT OF COMPONENTS........................................................... 21

9.1

9.2

9.3

9.4

9.5

9.6

9.7

9.8

9.9

9.10 Replacing the Cut-Off Thermostat ....................................................... 31

9.11 Cleaning and Replacing the Water Level Electrodes........................... 32

9.12 Replacing the Drain Valve.................................................................... 33

9.13 Replacing the Pressure Gauge ............................................................. 34

9.14 Replacing the Locking Solenoid........................................................... 35

9.15 Replacing the Printer............................................................................ 36

9.16 Replacing the Door Switch ................................................................... 38

9.17 Cleaning water inlet strainer................................................................ 39

Installation Tests .................................................................................... 5

Periodical Tests....................................................................................... 5

Digital Board DIG - T2........................................................................... 7

Analog Board ANL-T2 ........................................................................... 9

AC - Board - AC-T1.............................................................................. 10

Method of Calibration: ......................................................................... 11

Temperature Calibration Procedure .................................................... 12

Pressure Calibration Procedure ........................................................... 14

General ................................................................................................. 16

Changing Cycle Parameters ................................................................. 16

Resetting the Autoclave ........................................................................ 20

Safety Tests after Repair....................................................................... 21

Dismantling the Outer Covers of the Autoclave................................... 22

Replacing the Safety Valve ................................................................... 23

Replacing the Air Jet ............................................................................ 24

Replacing the Air Relief-safety relief Valve block ............................... 25

Replacing the electronics board (control panel) .................................. 26

Replacing the Electronics Box ............................................................. 26

Replacing Heating elements ................................................................. 29

Replacing the Temperature Safety Thermostat.................................... 30

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9.18 Replacing the circuit breaker ............................................................... 40

9.19 Fuses and Circuit Breaker Data........................................................... 41

9.20 Replacing the water pump .................................................................... 42

9.21 Replacement of the Door Cover............................................................ 43

9.22 Replacing the Locking Device .............................................................. 44

9.23 Validation.............................................................................................. 45

9.24 Emergency Door Opening .................................................................... 46

10. IN-OUT TEST.................................................................................................. 47

11. TROUBLESHOOTING ................................................................................... 48

11.1 Displayed Messages and Reference to Trouble Shooting .................... 48

11.2 Pre-process malfunction....................................................................... 49

11.3 In Process Malfunction ........................................................................ 54

11.4 Mechanical malfunction....................................................................... 69

11.5 Water pump malfunction...................................................................... 70

12. LIST OF SPARE PARTS................................................................................. 71

13. PRESSURE VS TEMPERATURE FOR SATURATED STEAM ................... 82

14. XPCS Manual .................................................................................................. 86

15. VALVES NUMBERING.................................................................................. 99

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TABLE OF CONTENT (cont.)

DRAWINGS PAGE NO.

Control System Block-Diagram...................................................................................7

DIG- T2 Board ............................................................................................................8

ANL - T2 Board........................................................................................................... 9

AC-T1 Board .............................................................................................................10

Front View................................................................................................................. 76

Vessel Assembly......................................................................................................... 78

Door Tightening Bolt – Assembly ............................................................................. 79

Outer Cabinet - Assembly.......................................................................................... 80

Water Outlet Strainer ................................................................................................ 81

Electrical Wiring Diagram: Models: 1730 120/230V ............................................ 103

Electrical Wiring Diagram: Models: 1730 120/230V .............................................104

Electrical Wiring Diagram: Models: 2340/2540E 120/230V.................................. 105

Electrical Wiring Diagram: Models: 2340/2540EA 120/230V ............................... 106

Electrical Wiring Diagram: Models: 3140E 230V.................................................. 107

Electrical Wiring Diagram: Models: 3870/3850E 120/230V.................................. 108

Electrical Wiring Diagram: Models: 3870/3850EA 120/230V ............................... 109

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1. INTRODUCTION

This manual, together with the operator’s manual, forms the complete edition of

the Operation and Maintenance instructions. This manual is intended for the use of the technician. It is forbidden for unqualified and unauthorized personnel to service the autoclave in accordance with the instructions in this manual. Any unauthorized service may result in the invalidation of the manufacturer’s guarantee.

The qualified technician shall be an authorized electrician with the right

qualifications in electronics and shall be familiar with the local technical/electrical regulations.

2. SYMBOL DESCRIPTION

Caution! Consult accompanying documents

Caution! Hot surface.

Caution! Hot steam.

Protective earth (Ground)

On-Off

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3. TESTS

3.1 Installation Tests

The service technician shall perform the following preliminary checks

before operating the autoclave:

a. Integrity Check

Perform a visual check to verify that there are no dents, scratches,

b Leveling Check

Check that the autoclave is leveled.

c. Leakage current test

Check the precise operation of the earth leakage relay.

d. Continuity Check

Check the continuity of the grounding connection.

At this stage operate the autoclave and continue with the tests: e. Safety Check

Check the safety elements; safety valve and the door locking

f. Programs Check

Run basic programs of the autoclave and check the operation

g. Validation

Validate the sterilization cycles, taking in consideration the interface

After the above steps are performed, the autoclave is ready for operation.

broken gauges, etc.

mechanisms.

sequences, the sterilization parameters etc.

of packaging/goods/autoclave.

3.2 Periodical Tests

PERIOD

1 months Test the safety valve by operating it.

Remove the cover of the autoclave, tighten the screws of the

6 months

Year

5 years Observe the closing device for excessive wear Safety tests (pressure vessel, efficiency, electrical) shall be performed in

accordance with local rules or regulations, by an authorised inspector.

heaters and the electrical connections at the heaters, valves and connectors in the control box.

Check the continuity of the grounding connections.

Check the temperature and pressure calibration.

Perform validation of the autoclave.

Check the precise operation of the earth leakage relay.

Check that the autoclave is levelled. Check the safety elements; safety valve, safety and cut-off

thermostats door locking mechanisms. Run basic programs of the autoclave and check the operation sequences, the sterilization parameters etc. Check the water reservoir, piping, plastic parts and electric wires.

Check and tighten the piping joints to avoid leakage. Check and tighten all screw connections in the control box,

heaters and valves and instrumentation.

TEST

Only an authorized technician shall perform the 6-months and yearly

tests!

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4. WATER QUALITY

4.1. Water quality

The distilled or mineral – free water supplied to the sterlizer shall be

according to the table below:

Physical Characteristics and Maximum acceptable contaminants levels

Evaporate residue ≤ 10 mg/l Silicate (SiO2) ≤ 1 mg/l Iron ≤ 0.2mg/l Cadmium ≤ 0.005 mg/l Lead ≤ 0.05 mg/l Rest of heavy metals except iron,

cadmium, lead Chloride (Cl) ≤ 2 mg/l Phosphate (P2O5) ≤ 0.5 mg/l Conductivity (at 25°C) ≤ 15 µs/cm pH value (degree of acidity) 5 to 7.5 Hardness (Σ ions of alkaline earth) ≤ 0.02 mmol/l

Appearance

Compliance with the above data should be tested in accordance with

acknowledged analytical methods, by an authorized laboratory.

Attention: We recommend testing the water quality once a month. The use of

water that does not comply with the table above may have severe impact on the working life of the sterilizer and can invalidate the manufacturer’s guarantee.

4.2. Reverse Osmosis

A Reverse Osmosis system may be used to improve the quality of the

water used to generate steam in the autoclave chamber. The use of mineral free will contribute to better performance and longer life of the autoclave.

in water or steam for sterilizers

(According to EN 285:2006).

≤ 0.1 mg/l

Colourless, clean, without sediments

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5. DESCRIPTION OF THE CONTROL SYSTEM.

(See CDR Control diagram).

The control system is based on 3 electronic boards designed according to the

autoclave requirements, the digital board DIG-T2 containing the microcontroller memories, buffers and digital ICs and the analog board ANL-T2 which performs the processing of signals coming from the sensors and switches. The AC-T1 board consists of filters and AC drivers. DC voltages 12V and 5V, supplied by a switching type power supply, powers the 3 electronic boards.

CONTROL SYSTEM BLOCK-DIAGRAM

PLUG

SKT

DIG-T2 BOARD

U12

U16

U11

U14

U21

U17

DIG T3

U22

97-05

C24

C25

C23

JP3

C22

DS1

JP1

RP1

U15

C15

U18

C16

C17

BZ1

U19

JP7

JP2

JP3

JP12

JP1

JP6

JP5

JP4

JP8

JP9

JP10

The system is provided with communication interfaces RS 232 to PC and to

parallel printer.

5.1 Digital Board DIG - T2

— The digital board is connected to the keypad panel, to the parallel

printer and to the analog board ANL-T2.

— The board contains the micro-controller (U15) type 80C32 that runs

the software program of the system.

— On the board, are three types of memories:

1) EPROM memory (U17), part no. 27512 storing the program codes.

2) RAM memory (U21) with a capacity of 32KB for the temporary data during the running of the program.

3) EPROM memory (U22) that is a fixed serial memory with an electrical writing and erasing.

— This EPROM serves as a non-volatile memory, enabling the system

to change follow-up tables during running of program codes, and ensuring this data is not lost in case of power failure.

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— The board contains an optimal Real Time Clock (U12), which serves

as a clock to the system, including a back-up battery, which ensures the clock, runs continuously even when the autoclave is not powered.

This component is optimal because it is related to the operation of

the printer, which is also an optional item.

— The board contains a watchdog, which detects any faulty situation in

the running program code. It performs an automatic reset of the micro-controller and stops all the commands to avoid an uncontrolled activation of any of the heating elements or the valves.

— The board functions as an MMI (Man-Machine Interface). It is

connected to a LCD display of two rows with 16 characters on each row and to the following light indicators:

— START (autoclave in process),

— FAIL (the process failed),

— WATER (no water in the reservoir),

— DOOR (the door is not closed).

A keyboard connected to the digital board, serves as a control panel

containing the command and programming keys. — The digital inputs and outputs are transferred to the system, as

follows:

— Through the digital board to the analog board by means of buffers

74HC377.

— RS232 interface is performed on the board by the U13 component,

the signal is transmitted to the communication connector located on the ANL-T2 board.

— The printer is connected directly to this board, connector DS1

enables to connect the DPU-20 printer manufactured by SEIKO.

The printer receives the data and the supply voltage directly from

this connector.

The layout of the DIG-T2 board components is provided below

DIG- T2 BOARD

R7 R6

JP1

DIG

97-05

JP3

2 1

BZ1

34 33

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5.2 Analog Board ANL-T2

The analog board contains the drivers of the valves, heaters and pump. It

contains the sensors circuits connected to the control system, and serves as a junction to the autoclave connections.

The input is 12VDC & 5VDC and the output is for all the signals to the

autoclave. — The power supply provides the DC voltages 12V and 5V through the

connector JP3 to the board and further to the DIG-T2 board.

— The computer is connected to the board through the connector P1, by

RS232 interface.

— The analog and digital inputs, from the temperature sensor, electrode

door switch, etc. are connected through connector JP6, the conversion circuits of the sensors are located on this board.

— The pressure sensor MPX2200 that measures the chamber pressure is

connected to the board through connector JP8, to the conversion circuit of the sensor that is located on this board.

— The analog to digital conversion circuit A/D (U5) and the analog

multiplexer (U6) for 8 analog inputs (temperature, pressure, and electrode) are located on this board and transfer digital signal to the DIG-T2 board.

— All the drivers and power circuits to the solenoids (valves, door

locking) are included on this board.

Layout diagram of the ANL-T2 is provided below.

ANL - T2 BOARD

PLUG

JP2

JP12 JP8

ANL T1 BOARD

JP1

1211

JP4

JP5

JP9

JP7

JP3

JP6

JP10

JP11

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5.3 AC - Board - AC-T1

This board receives command signals from ANL-T2 board designated to

activate AC devices. It converts them to AC mode.

The AC-T1 board provides AC filtering for the power supply to the

control system and protection from sharp current fluctuations.

The AC-T1 board includes:

— AC drivers for the AC devices (pump, heaters, etc.) up to 6A.

— AC - input connector JP3.

— Filter circuit based on L1C5, the power transfer from the filter to

power supply via JP2.

— Spike protection - RV1÷3.

— Three - 230/115 VAC output channels, triac control circuit.

Q1 - 16Amp - JP4/1,2

Q2 - 8 Amp - JP7/1

Q3 - 8 Amp - JP7/2

AC-T1 BOARD

(JP3,JP4,JP7 ON THE BOTTOM SIDE OF THE BOARD)

JP5

R12

R11

JP7

R10

R8 C2

JP1

R7 C1

JP4

RV3 RV2

JP2

JP6

JP3

ETYPEAC-97 CAT TECH.

RV1

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6. CALIBRATION OF TEMPERATURE AND PRESSURE

6.1 Method of Calibration:

The calibration of temperature and pressure is performed digitally. The temperature and pressure measuring circuits are designed with

components having 1% accuracy.

The temperature circuit is linear and has an output of 100mV÷2400mV

for a temperature range 20°C÷150°C.

The pressure circuit is also linear and has an output of 100mV÷2400mV

for a pressure range 0÷400 kPa.

The measuring at the A/D is limited for values higher than 2400mV or

below 100mV.

The system has a non-volatile memory in which the offset and gain data

of the sensors are stored.

Calibration is performed by use of the keyboard (or the communication

port for computer use).

Following is a description of the calibration of temperature and pressure

using the keyboard. The calibration procedure is identical to all autoclave models.

Definition of Gain and Offset:

Every straight line can be defined by the equation ax+b=y. “a” is the

deviation from y=0 and “b” is the slope of the line. In our case a=Gain and b=Offset.

The system is based on calculation of offset and gain of two points as in

the following example

If the actual measured pressures are 100 kPa & 300 kPa and the

displayed pressures are 90 kPa & 310 kPa respectively, the ‘input Vs pressure” graph will be as follows.

READ

310 300

ACTUAL

100 90

PRESURE

INPUT FROM SENSOR

The calibration method enables to input this data into the system in order

to perform automatic correction of OFFSET and GAIN.

It is necessary to define the two points, which have to be input to the

system, prior to performing calibration.

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6.2 Temperature Calibration Procedure

— Press the PROGRAM

— The system enables to set the system’s date the time.

— This operation is skipped by pressing PROGRAM key

six times.

— CODE: ∅∅∅ will be displayed.

— Select Technician Code (011) by the UP/DN keys and press the

PROGRAM

— Select CALIB CODE: 107 to calibrate the system by means of the

UP/DN keys and press the PROGRAM key again until TEMP CAL: ∅∅∅ will be displayed.

— Set calibration code to TEMP CAL: ∅∅1

— Press the PROGRAM

— The following data will be displayed:

UPPER ROW: A 60.0 R 60.0

LOWER ROW: A 130.0 R130.0

Enter the actual data (A) and the displayed data (R) for two known points

as in the following example:

The actual temperatures are 70°C & 120°C and the displayed

temperatures are 68°C & 120°C respectively.

Proceed as follows:

— On the upper row, change A60.0 to A 70.0 by means of UP/DN

keys.

key.

key again and do not change the code.

— Press the PROGRAM

— The cursor on the upper row will move to R60.0, change to R68.0 by

means of UP/DN keys.

— Press the PROGRAM

— The cursor moves to the lower row to A 130.0

by means of UP/DN keys.

— Press the PROGRAM

— The cursor on the lower row will move to R130.0, change to R123.0

by means of keys UP/DN, then press the PROGRAM

This completes calibration procedure for temperature.

key.

, change it to A 120.0

key.

key

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Remarks:

— When cursor is set under any figure, pressing the START/STOP

key stops calibration.

— When the cursor is set under any figure, it enables to feed this value

to the reading of temperature by pressing the PARAMETERS key.

Example:

If the cursor is set under R68.0 on the upper row and the actual

temperature of the autoclave is now 66.0ºC, by pressing the PARAMETERS R68.0 to R 66.0.

This calibration method enables the technician to change a certain point

without affecting a second point.

Example:

When the working temperatures are 134ºC and 121ºC but the actual

temperature are 132ºC and 121ºC

The measured temperature for 134ºC must be corrected without

changing the temperature at 121ºC,

Considering the above example, the setting of data can be done as

follows:

A 121.0 R 121.0

A 132.0 R 134.0

The system will calibrate the new offset and gain and retain them into the

non-erasable memory.

As a result, while running a 134ºC program the correction is

automatically made, while at 121ºC no change is felt.

key, the temperature reading will be corrected from

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6.3 Pressure Calibration Procedure

To perform the pressure calibration two points have to be defined

allowing the calculation of new OFFSET and GAIN values. — Press the PROGRAM

key.

— Skip date and the time setting by pressing the PROGRAM key

six times.

— CODE: ∅∅∅ will be displayed.

— Select the Technician Code (011) by the UP/DN keys and press the

PROGRAM

key.

— Select CALIB CODE: 107 to calibrate the system by means of the

UP/DN keys and press the PROGRAM key again until the system displays: PRES CAL: ∅∅∅

— Press the PROGRAM

key.

The following is displayed:

Point 1 – Upper Row A 100 R 100

Point 2 - Lower Row A 300 R 300

— Open the door, do not alter A 100.

— Press the PROGRAM key, the cursor will move to R

100.

— Press the PARAMETERS key. The system performs reading pressure and displays it instead of R100. E.g. R97 (i.e. the system

reads out 97kPa, when the door is open).

— Press the PROGRAM

key.

— The cursor moves to the lower row to A300.

If the system reads out 280kPa, do not change A300. Press the

PROGRAM

key to move to R300 and change it to the actual

pressure value 280kPa by means of the keys UP/DN.

— Press the PROGRAM

key again.

The system calculates the new values for offset and gain and stores

these values in the non-volatile memory.

This completes the calibration procedure for the pressure.

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7. TEST POINTS

The test point list provides testing points on the junctions on board to assist in

locating the malfunction.

NU TP FUNCTION VALVE

TP1

TP2

TP3

TP4

TP5

TP6

TP7

TP8

TP9

TP10

TP11

TP12

TP13

TP14

TP15

GND

+5V DC

+12V DC

OUT - HEATERS ‘0’V-Off 5V-On

 

OUT-AIR-VALVE 0V-Off 5V-On

OUT-EXH-VALVE 0V-Off 5V-On

OUT-WATER-VALVE 0V-Off 5V-On

OUT-DRY-VALVE 0V-Off 5V-On

OUT-DOOR-VALVE 0V-Off 5V-On

 



TP16

TP17

TP 18

TP19

TP20

TP21

TP22

TP23

TP24

TP25

TP26

IN-TEMPERATURE

 

0÷2.5V

 

IN-PRESSURE

 

IN-ELECTR. 2.5V NO WATER

0 ÷2.5V

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8. SOFTWARE PROGRAMMING PROCEDURES

8.1 General

The software for the control system of E-Type autoclaves is AS

FOLLWS: EaEn3WP20 for standard autoclaves. EaEn3WP20AR for autoclaves designed to operate at high altitude

(above 2500 m. The software contains a table of parameters of which part of them defines

the autoclave, and part defines the processes in the autoclave. This

document describes parameters and their task in the software.

8.2 Changing Cycle Parameters

Access to the program is achieved by inserting the access code. Access code 1 – This access code enables change of the sterilization

time, sterilization temperature and the drying time. Access code 11 – changes that may be done by the supervisor.

Enables to change a few parameters Access code 33 – changes that may be done by the technician.

Enables to change all the parameters

To change the parameters listed below, proceed as follows:

a. Select the cycle.

b. Enable the operation by entering the ACCESS CODE (11).

c. Set the parameter that has to be modified, by pressing successively

the PROGRAM key.

d. Set the desired data by means of the UP/DN keys.

e. Pressing the PROGRAM key enters the modified data into memory,

and moves to the next parameter.

The pre-set parameters values will replace the last default values and

become the updated default values.

8.2.1 SteTemp – Required sterilization temperature for the process

Entry Code – 1

Resolution – 1ºC

Minimum value for the change – 60ºC

Maximum value for the change – 137ºC

Set value

Cycle

Value

8.2.2 SteTime – Required sterilization time for the process

Entry code – 1

1 2 3 4 5

134 121 134 121 121

Resolution – 1 minute

Minimum value – 3 minutes

Maximum value – 99 minutes

Set value

Cycle

Value

1 2 3 4 5

3 15 7 20 30

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8.2.3 Heat Standby – Heating elements operation in Standby Mode

Access Code – 1

Resolution – 1

Value – 0 or 1

— If Heat Standby = 0, the heating elements will not

operate in the Standby Mode.

— If Heat Standby = 1, the heating elements will operate in

the Standby mode, in a shoot mode of 1 second on, 59 seconds off.

8.2.4 Dry Time – Required drying time for the process

Entry Code – 1

Resolution – 1 minute

Minimum Value – Ø minutes

Maximum Value – 99 minutes

Cycle

Set value

8.2.5 Heat T.O. - Maximum time allowed for the heating stage (testing)

After this time, if the system does not enter the sterilization stage,

it will receive a ‘Low Heat’ message and the process will abort.

Entry Code – 11

Resolution – 1min

Minimum Value – 20min

Maximum Value – 120 min

Set value

8.2.6 Ex Mode – The method for exhausting the steam at the end of the process

Entry Code – 11

Value per model

Cycle

Value

E, EK

EA, EKA

1 2 3 4 5

60 60 60 60 90

1 2 3 4 5

0 0 30 30 0

1 1 30 30 0

Resolution – 1 Ex Mode

Fast Ex 1

N.A. 2

Slow Ex (Waste) 3

Slow Ex (Liquids) 4

Set value

Cycle

Value

1 2 3 4 5

1 1 1 1 4

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8.2.7 End Temp - The ending temperature of the process

If at the end of the process the temperature is higher than this

temperature, the process will not end and the door will remain closed.

Entry Code – 11

Resolution – 1ºC

Minimum Value – 40ºC

Maximum value – 137ºC

Set value

Cycle

Value

8.2.8 Air Temp – Controls the closing of the air valve

Defines the temperature of the chamber’s outlet at which the

valve closes.

Access Code - 11

Resolution - 1

Minimum Value - 50°C

Maximum Value - 99°C

Factory pre-set 90°C

Cycle

Set value

Value

8.2.9 Calib Code – Calibration Code

This allows entry to the calibration mode.

It must be set on 107 in order to allow the code to be entered.

1 2 3 4 5

125 121 125 134 95

1 2 3 4 5

90 90 90 90 90

Entry Code – 11

Resolution – 1

Minimum Value – Ø

Maximum Value – 255

Set value

Cycle

Value

1 2 3 4 5

100 100 100 100 100

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8.2.10 Water Time – Time for entering water to the autoclave

This value defines the entry time of the water to the autoclave to

locate the electrode touching the water.

This time will change from process to process and even for

different autoclaves.

When the autoclave is vertical and the defined time is Ø

seconds, the water valve will not open at all.

Entry Code – 11

Resolution – 1 second

Minimum Value – 1 second

Maximum Value – 90 seconds

Cycle

1730

2340

Set value

8.2.11 LimitP add – The allowable addition to the maximum pressure in every process

If the maximum pressure is 225kpa, the system will not heat

beyond this pressure. If LimitP add will be Ø, the maximum pressure will remain 225kpa. If LimitP add equals 10, the maximum pressure will be 235kpa.

Entry Code – 11

Resolution – 1kpa

Minimum Value – Økpa

Maximum Value – 30kpa

Value per model

2540

3140

3850

3870

1 2 3 4 5

50 50 50 50 50

30 30 30 30 30

40 40 40 40 40

45 45 45 45 45

60 60 60 60 60

Set value

8.2.12 EA Type – The autoclave contains a drying pump for the Dry Stage

Access Code – 33

Resolution – 1

Value – 0 or 1

Autoclave contains Drying Pump = 1

Autoclave does not contain a Drying Pump = 0

Set value

Cycle

Value

Cycle

Value per model

1 2 3 4 5

0 0 0 0 0

1 2 3 4 5

E, EK

EA, EKA

0 0 0 0 0

1 0 0 0 0

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8.2.13 Req Prs+

This defines the required addition to the sterilization pressure in

kpa.

For example, for a sterilization temperature of 121ºC the

required pressure is 204kpa. Since the system controls the sterilization process according to pressure and temperature, if Req Prs+ equals Ø, the system will maintain the pressure at 204kpa. If the value is at 5kpa, the system will be maintained at 209kpa, and so on.

Entry Code – 33

Resolution – 1

Minimum Value – 0kpa

Maximum Value – 15kpa

Cycle

1730

Set value

8.2.14 Auto. Num – Autoclave serial number

This parameter is used to set the serial number in the facility.

This number enables the operator to identify each autoclave. This number is printed on the autoclave’s printout.

Access Code – 13

Resolution – 1

Minimum Value – 1

Maximum Value – 99

8.3 Resetting the Autoclave

Whenever certain data, stored in the back-up memory, must be erased the

system must be reset, in order to restore the system to normal operation or for situations that follow:

Value per model

2340 2540 3140

3850 3870

1 2 3 4 5

7 5 7 5 5

9 9 9 9 9

— When the machine is operated for the first time or after a long

interruption, and disorders appear in the operations sequence.

— When operation was stopped in the middle of the cycle, as a result of

a power failure or manual stop and the cycle has not been completed.

To reset the system; proceed as follows:

— Turn the main power switch OFF.

— Turn the main power switch ON, while pressing the SEL. CYCLE

key, until the program parameters are displayed.

After resetting the autoclave, the autoclave is in stand-by mode

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9. REPLACEMENT OF COMPONENTS

9.1 Safety Tests after Repair

ATTENTION! After every repair or dismantling the enclosure, the autoclave should pass two safety electrical test by the Service Engineer. The following shall be performed:

1. Enclosure Leakage Current Test.

Every autoclave should pass this test as follows:

1. Remove the outer cover (see para. 9.2 “Dismantling the Outer

Covers of the Autoclave”).

2. Disconnect receptacle from JP3.

3. Remove all fuses

4. Connect the electrical cord to the autoclave.

5. Turn on the circuit breaker.

6. Short-circuit the L and N pins on the cord's plug.

7. Connect the Short-circuit pins to the L pole on the Megger.

8. Connect the earth pins to the earth pole on the Megger.

9. Impose an electrical potential of 500-1000V on the tested

autoclave. The insulation resistance should be at least 2 MΩ.

The test is successful if there was no leakage.

2. Protective Earth Impedance Test

1. Connect the grounding pin of the power cord plug to one pole of

an Ohmmeter.

2. Connect any other metallic part (preferable – the metallic part of

the locking screw) to the second pole of the Ohmmeter.

3. The resistance should not exceed 0.3 Ω.

After performing these tests, the Service Engineer should complete and

sign the Work Order.

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9.2 Dismantling the Outer Covers of the Autoclave Caution! Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave. Allow the autoclave to cool before removing outer covers.

1. Remove the screws holding the rear cover (1).

2. Remove the screws holding the cover to the base (2).

3. On EA and EKA models dismantle the air filter from the service opening cover (3).

3.1. Remove the screws holding the filter cover (on EA, EKA).

4. Remove the grounding wires from the cover.

5. Pull the cover upwards.

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9.3 Replacing the Safety Valve Caution! Before starting, be sure that the electric cord is disconnected and that there is no pressure in the autoclave.

Note:

These instructions are valid for both, PED and ASME type safety

valves.

1. Remove the autoclave cover (see para. 9.2 “Dismantling the Outer Covers of the Autoclave”).

2. Remove the water reservoir cover.

3. Unscrew the safety valve and remove it from the safety valve base.

4. Replace the valve with a new safety valve (install an original only!). use Teflon tape for sealing the thread.

5. Perform one cycle and verify that the valve operates correctly.

ASME approved Type

CE marked Type

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9.4 Replacing the Air Jet Caution! Before starting, be sure that the electric cord is disconnected and that there is no pressure in the autoclave.

1. Remove the autoclave cover (see para. 9.2 “Dismantling the Outer Covers of the Autoclave”).

2. Remove the water reservoir cover.

3. Remove the water reservoir silicon gasket.

4. Unscrew the air Jet with a 10 mm wrench and remove it from the safety valve base.

5. Replace the valve with a new air Jet (install an original only!). use Teflon tape for sealing the thread.

6. Test any autoclave cycle to verify that the valve operates correctly.

AIR JET

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9.5 Replacing the Air Relief-safety relief Valve block Caution! Before starting, be sure that the electric cord is disconnected and that there is no pressure in the autoclave.

In case the water reservoir is deeply contaminated (soil, lime stone.

etc.) it is recommended to replace the entire unit.

1. Remove the autoclave cover (see para. 9.2 “Dismantling the Outer

Covers of the Autoclave”).

2. Remove the water reservoir cover.

3. Remove the water reservoir silicon gasket.

4. Unscrew and remove nut (1) with a ½” wrench.

5. Remove angle 1/8”-1/4” (2) from the relief valve base.

6. Unscrew and remove nut (3).

7. Remove the air-relief-safety valve block (4).

8. Install the new unit using Teflon tape for sealing the thread.

9. Perform one cycle and verify that the valve operates correctly.

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9.6 Replacing the electronics board (control panel)

Caution! Make sure that the power cord is disconnected! If the electronic box was damaged by any liquid that entered the box, do not attempt to replace it. In this case only the factory technicians may repair the autoclave. Allow the autoclave to cool before removing outer covers.

1. Remove the autoclave cover (see para. 9.2 “Dismantling the Outer

Covers of the Autoclave”).

2. Remove the two screws that connected the plastic panel with the

digital electronic board to the autoclave (2).

3. Disconnect the flat cable from JP1-DIG-T2 to JP1 ANL-T2 (4).

4. Disconnect the flat cable of communicator from P1-ANL-T2 (6).

5. Disconnect the grounding cable shoe (5).

6. On autoclave models 2340 and 2540 disconnect the main switch.

7. Remove the plastic panel, including the electronics board (control

panel), from the autoclave.

8. Disconnect the control panel from the plastic panel and replace it

with a new one.

9.7 Replacing the Electronics Box

1. Remove the autoclave cover (see para. 9.2 “Dismantling the Outer

Covers of the Autoclave”).

2. Remove two screws from the bottom side and from the top (1, 3).

3. Disconnect all the electric system connectors from the electronics

base (including the MPX connectors).

4. Remove electronics box and replace with new one.

5. Re-assemble the instrument. Verify that the grounding connections

are connected correctly.

6. Test any cycle and verify that the autoclave operates as required.

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Electronic box: 1730

Electronic box: 2340/2540

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Electronic box: 3140/3850/3870

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9.8 Replacing Heating elements

Caution: Before starting, be sure that the electric cord is disconnected from the power source and that there is no pressure in the autoclave chamber.

1. Remove the autoclave cover (see para. 9.2 “Dismantling the Outer

Covers of the Autoclave”).

2. Remove the insulation.

3. Remove the heating element tightening bolts (1).

4. Release the two terminal wires from the heating element.

5. Replace the heating element (s)

5.1 Verify that the upper thermo-couple tube is connected to the upper (cut-off) thermostat and that the lower thermo-couple tube is connected to the lower (safety) thermostat.

6. Ensure that the heating element strap is well tightened to the autoclave body, ensuring proper heat dissipation from the heating element.

7. After replacing one or more heating elements run a cycle and verify that it operates as required.

8. Retighten the fixing screws of the heaters. This operation is done with the autoclave hot, but with the power cord disconnected from the power outlet and autoclave door open, to ensure that the chamber is not pressurized.

9. Re-assemble the autoclave insulation and cover.

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9.9 Replacing the Temperature Safety Thermostat

The autoclave is supplied with a temperature thermostat, which protects

the heaters and autoclave against overheating, during the dry cycle.

This device reconnects automatically when the chamber cools down.

Caution Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave. Allow the autoclave to cool before removing outer covers.

The temperature safety thermostat is located on the lower side of the fuse

and socket panel on the rear of the autoclave.

1. Remove the rear cover.

2. Loosen the heating band.

3. Unscrew the thermostat and replace it with a new one.

4. Perform any dry cycle to verify that the temperature safety thermostat disconnects the heating units.

(ON EA, EKA MODELS)

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9.10 Replacing the Cut-Off Thermostat

This thermostat cuts out power to the autoclave, in the event that all other

safety means do not function.

For example: If the safety thermostat is defective and the temperature

continues to rise, then the cut-off thermostat cuts out the power to the autoclave. In order to restart the operation press the Reset Button. If the autoclave is operated according to the instructions, and the thermostat again cuts out, the Cut-Off Thermostat must be replaced.

Caution Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave. Allow the autoclave to cool before removing outer covers.

The Cut-Off Thermostat is located on the upper side of the fuse and

socket panel on the rear of the autoclave.

1. Remove the rear cover.

2. Loosen the heating band.

3. Unscrew the thermostat and replace it with a new one.

(ON EA, EKA MODELS)

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9.11 Cleaning and Replacing the Water Level Electrodes

The water level electrode is located at the rear bottom area of the

chamber.

9.11.1 Replacing

Caution Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave. Allow the autoclave to cool before removing outer covers.

1. Remove the rear cover.

2. Disconnect the wire from the electrode connection.

3. Open the nut that tightens the electrode.

4. Insert a new electrode and tighten the fixing nut to avoid leakage.

5. Reconnect the wire to the electrode.

6. Test the unit.

9.11.2 Cleaning

1. Pull out the trays and tray holder.

2. Clean the electrode tip.

3. Test the unit.

Water level electrode assembly

Cat No. CMT196-0004

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9.12 Replacing the Drain Valve Caution! Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave. Allow the autoclave to cool before removing outer covers.

1. Remove the autoclave cover (see para. 9.2 “Dismantling the Outer Covers of the Autoclave”).

2. Disconnect the drainpipe from the valve, using a 9/16” wrench.

3. Remove the nut (3) and the “ring for drain valve” (2).

4. Remove the drain valve (1) from the panel.

5. Install a new valve according to the drawing below.

6. Verify that there is no leakage.

CMT240-0020 CMT240-0003 VLV170-0066

Item Cat No.

1 GAS082-0020

2 GAS082-0021

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9.13 Replacing the Pressure Gauge

Caution! Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave.

9.13.1 Models 2340, 2540

1. Remove the door cover (see para. 9.20 “Dismantling the Autoclave’s Door Cover”).

2. Remove the pressure gauge from the door.

3. Install the new pressure gauge using Teflon tape for sealing the thread. Verify that the gauge’s tube does not protrude from the door inner surface.

4. Operate the autoclave and verify that there is no leakage.

5. Install the door cover.

9.13.2 Models 3140, 3850, 3870

The gauge is located in adjacent to the electronic box

1. Remove the autoclave cover (see para. 9.2 “Dismantling the Autoclave’s Outer Covers”).

2. Remove the pressure gauge.

3. Install the new pressure gauge using Teflon tape for sealing the thread.

4. Reassemble the electronic box and the control panel.

5. Reassemble the autoclave’s cover.

6. Operate the autoclave and verify that there is no leakage.

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9.14 Replacing the Locking Solenoid Caution! Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave.

1. Remove the door cover.

2. Disconnect the wires from the connector.

3. Unscrew the tightening nut (cat. No. CMV100-0002 or CMT201-0005 as appropriate).

4. Remove the pin, the spring and the solenoid.

5. Replace the damaged items and reinstall according to drawing below.

6. Operate the autoclave and verify that the pin is retracted when the cycle reaches “stand-by” stage.

For models 1730, 2340, 2540

For models 3140, 3850, 3870

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9.15 Replacing the Printer

9.15.1 DPU20 Printer

Caution! Before starting, disconnect the instrument from the power

source.

1. Remove the autoclave cover (see para. 9.2 “Dismantling

the Outer Covers of the Autoclave”).

2. Disconnect the connector of the flat cable (1) connecting

the electronic box to the printer (2).

3. Unscrew the two screws (3) attaching the fastening

bracket (4) to the printer.

4. Remove the printer and insert the new one.

5. Assemble the fastening bracket to the printer with the two

screws (2) and verify that it "sits" firmly in its seat.

6. Connect the flat cable (1) to the printer.

7. Verify connection of power by performing a self-test.

8. Run a cycle and verify that the printer operates correctly.

No. Cat. No. Description

1 WIR040-0070 Cable, Flat, Printer, DPU20, 25CM, 34P 2 THE002-0005 Printer, DPU-20, Seiko 3 BOL190-0144 Screw, printer tightening

Supplied with

the printer

Fastening bracket

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9.15.2 DPU30 Printer

Caution! Before starting, disconnect the instrument from the power

source.

1. Remove the autoclave cover (see para. 9.2 “Dismantling

the Outer Covers of the Autoclave”).

2. Disconnect the connector of the cable (1) connecting the

electronic box to the printer (2).

3. Unscrew the two screws (3) attaching the fastening

bracket (4) to the printer.

4. Remove the printer.

5. Set the dip switches on the new printer, located on the

back side of the printer, as follows:

1, 2, 3, 4,

6. Insert the new printer into its frame.

7. Assemble the fastening bracket to the printer with the two

screws (2) and verify that it is placed firmly.

8. Connect the (1) cable to the printer.

9. Verify connection of power by performing a self-test.

10. Run a cycle and verify that the printer operates correctly.

5, 6, 7, 8

down

No. Cat. No. Description

1 CTP201-0127 Cable, Printer, DPU-30, 30cm, 34p 2 THE002-0022 Printer, DPU-30, Seiko 3 BOL190-0144 Screw, printer tightening

Supplied with

the printer

Fastening bracket

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9.16 Replacing the Door Switch Caution! Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave. Allow the autoclave to cool before removing outer covers.

1. Take off the autoclave cover (see para. 9.2 “Dismantling the Outer

Covers of the Autoclave ").

2. Disconnect the wires (1), (3) from the door microswitch (2).

3. Remove the microswitch and replace it with a new one.

4. Reconnect the black ground wire (3) to the microswitch.

5. Test the connection with an ohmmeter. Connect the ohmmeter to the common terminal of the microswitch and chassis ground. In the “door open” position the ohmmeter should show no continuity and in “door close” position the ohmmeter should show a complete circuit.

5.1 If it fails the test then check that the ground wire is connected to

the correct terminal. If it is then replace the microswitch.

5.2 If it passes the test then connect the green wire from the

electronic box to the common terminal (1) of the switch

6. Reassemble the autoclave cover.

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9.17 Cleaning water inlet strainer Caution! Before proceeding, make sure that the electric cord is disconnected and there is no pressure in the autoclave.

1. Remove the cover of the autoclave.

2. Drain the water from the water reservoir.

3. Remove the water filter from the silicon tube.

4. Open the filter by unscrewing the two filter parts.

5. Clean the filter by flushing it under running water for a few minutes.

6. Replace the filter parts and reconnect it to the silicon tube.

7. Open the water valve.

Water Reservoir Filter (FIL175-0020)

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9.18 Replacing the circuit breaker

Caution! Before starting, disconnect the instrument from the power source.

1. Remove the autoclave cover (see para. 9.2 “Dismantling the Outer Covers of the Autoclave”).

2. Disconnect the wires from the circuit breaker.

3. Remove the four screws connecting the circuit breaker to the panel (1).

4. Replace the circuit breaker with a new one.

5. Reconnect the electrical wires.

6. Reassemble the cover.

7. Turn on the autoclave and verify it operates correctly.

8. Move the circuit breaker’s lever to the “tripped” position and verify that the autoclave turns off.

Make sure that the correct circuit breaker is installed as marked in para. 9.19 (Fuses and Circuit Breaker Data)!

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9.19 Fuses and Circuit Breaker Data

AUTOCLAVE TYPE

DESCRIPTION

Circuit breaker (A)

Air pump fuse (A)

Water pump fuse (A)

Circuit breaker (A)

Air pump fuse (A)

Water pump fuse (A)

Circuit breaker (A)

Air pump fuse (A)

Water pump fuse (A)

The drawing below refers to models EKA, EA. Models E, EK do not have an

air pump fuse. Model 1730 does not have any fuse.

E EA EK EKA

120V 230V 120V 230V 120V 230V 120V 230V

1730

15 10

       

15 10 15 10

 

1.25 1.25 1.25 1.25



  



1.25

 

2340/2540

3.15 1.25

3140/3850/3870



1.25

15 10



  



   

1.25

 



1.25

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9.20 Replacing the water pump

Caution! Before starting, disconnect the instrument from the power source.

1. Remove the autoclave cover (see para. 9.2 “Dismantling the Outer Covers of the Autoclave”).

2. Disconnect the wires from the pump

3. Empty the water reservoir.

4. Disconnect the piping from the pump.

5. Remove the pump from the rubber shock absorbers.

5.1 If the rubber shock absorbers are damaged, replace them. Note

that on models 2340/2540 the shock absorber’s bases are pointed outward and on models 3140/3850/3870 they are pointed inward.

6. Replace the damaged pump with a new pump.

7. Reconnect wiring and piping.

8. Reassemble the cover.

9. Turn on the autoclave and verify it operates correctly.

2340/254

No. Description 2340/2540 3140/3850/3870

Pump, Water, EX7, 230V 50/60HZ,

Ulka

2 Rubber shock absorber SKR203-0006 SKR203-0006

Hose adaptor, male, elbow, 1/8BSP,

for 6 mm Hose.

4 Screw

1 2

3140/3850/3870

PUM055-0006 PUM055-0006

FIT100-0806 FIT100-0806



BOL194-0342

5 Nut, Hex, Flange, 1/4NC

6 washer NUT193-0347 NUT193-0276

7 Rivet, Dome Head, Aluminum, 4x14 BOL194-0331



NUT192-0155



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9.21 Replacement of the Door Cover Caution: Before starting, be sure that the electric cord is disconnected from the power source and that there is no pressure in the autoclave chamber.

1. Unscrew the four screws attaching the door cover and remove the

door cover. Since the screw pressing the door microswitch includes two washers and a spring, be aware not to lose them.

2. Reassemble the new cover.

3. Insert screw (1) until dimension A is approximately 15 mm.

3.1 Please note that on model 3140 two washers (2) are placed between the spring (4) and the door.

4. Perform final adjustment of the screw as follows:

4.1 While the autoclave is disconnected from electricity turn on the circuit breaker.

4.2 Connect the electrical plug to a multi-meter.

4.3 Press the microswitch and verify that the microswitch functions as required.

4.4 Close the door and verify that the microswitch operates.

4.5 If the microswitch does not operate unscrew the screw one turn counter- clockwise and check per para. 4.4. Repeat until microswitch operates.

4.6 Connect the autoclave to electricity.

4.7 Close the door until the microswitch indicates that the door is closed. Operate the autoclave and verify that there is no steam or pressure leak.

4.8 If there is steam leak, stop the autoclave’s operation, reduce steam pressure, open the door and turn the screw one turn clockwise and check per para. 4.7. Repeat until leakage ceases.

No. Description Model Cat. No. No. Description Model Cat. No.

2340, 2540 BOL191-0032 3 washer All models ELE036-0009

1 screw

2 screw

1730, 3140 3850, 3870

2340, 2540 BOL191-0033 1730 POL065-0001

3140 BOL191-0115 2340, 2540 POL066-0002

1730, 3850,

3870

BOL191-0091 4 spring All models SPR177-0012

5 door cover

BOL191-0140

3140 COV314-0001

3850, 3870 POL065-0003

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9.22 Replacing the Locking Device Caution: Before starting, verify that there is no pressure in the autoclave chamber.

1. Remove the security ring (9) using a special tool.

2. Remove pin (6).

3. Remove locking device. Take care not to lose the Teflon disk (10).

4. Reassemble the new locking device.

5. Insert the pin (6).

6. Reassemble the security ring (9).

CLOSING DEVICE

No. Description No. Description

1 Bushing 6 Door locking device pin

Door tightening bolt

assembly

3 Locking screw housing 8 Closing bridge “c” clip

4 Locking base 9 Cotter pin

5 Locking housing axe 10 Teflon disk

7 Bakelite handle

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9.23 Validation

Caution! Before starting the preparations for the validation, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave.

The validation port is located on the autoclave's door, behind a plastic

plug inserted in the door cover.

1. Remove the plastic plug from the door cover.

2. Unscrew the validation plug from the door.

3. Attach the validation adapter to the validation port. The 1/4" BSP

thread of the validation port matches the thread of the adapter.

4. Perform the validation according to EN554 or the appropriate

Pharmacopea.

5. After completing the validation, reassemble the validation plug. Use

Teflon tape on the plug's thread to assure sealing. Tighten the plug carefully to avoid damage to the door.

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9.24 Emergency Door Opening

Caution! Before starting, disconnect the instrument from the power source and ensure that there is no pressure in the autoclave.

In order to facilitate the initial installation, the door locking position is

taped in this retracted position at the factory. On completion of all installation activities this tape must be removed. If for any reason the door locking mechanism is permanently locked, it is possible to open the door and provide access for eventual repairs to the locking mechanism. The swing bolt has a drilled opening located in the lock catch. By pushing the piston back with a 2mm. pin, the swing bolt may be turned another 3/4 turn until the position catches again. Repeat these operations until the bolt can be swung away and the door opened.

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10. IN-OUT TEST

Before performing any trouble shooting on the autoclave, perform an “in-out

test”. In this test the technician tests all the components of the system as follows:

1. Turn on the autoclave and immediately press the Up button until “IN-OUT

TEST” is displayed.

3. Release the button.

4. To proceed, press the UP button. Each time the UP button is pressed the test

advances one step, and the tested component is displayed on the display.

5. When a solenoid is tested, verify that it is activated, by touching it with a

screwdriver. If the solenoid is magnetized – it is activated.

6. After completing the “in-out test” “Press Up” will be displayed. If you wish

to repeat the test - press “UP” and if you wish to exit – press “STOP”.

DISPLAYED

NOTICE

Heaters ON Heating Elements Heating elements are activated.

ITEM ACTIVATED REMARKS

Water ON

Exh ON Exhaust valve Exhaust valve is open

Dry Vlv ON Dry valve

Dry Pmp ON Dry valve and air pump

Air Vlv ON Air valve Air valve is open.

Door Lock On Door locking solenoid

Thermostat “0”

Thermostat “1”

E255

Float Sw “0” Float switch senses water

Float Sw “1”

Door Sw “0” Door switch closed

Door Sw “1”

Water inlet valve and water pump

Safety thermostat

Water level electrode. Displayed together with Thermostat and with Float Sw.

Float switch (move the float switch and verify that it operates) Door switch (Press and release the door switch and verify that it operates)

Water inlet valve is open and ULKA water PUMP operates.

On models EA, EKA only dry valve is open. On models EA, EKA only dry valve is open and air pump operates.

Door locking solenoid is activated. Thermost is in “connected” position Thermost is in “disconnected” position Electrode tip sort circuited with the chamber. Simulates water in chamber Electrode tip disconnected from the chamber. Simulates no water in chamber

Float switch does not sense water

Door switch open

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11. TROUBLESHOOTING

11.1 Displayed Messages and Reference to Trouble Shooting

Message Refer to trouble shooting section

Low Temp. 1 23, 28

Low Heat 1 4, 5, 18, 24 3

High Temp. 1

Low Pres.

High Pres.

Add Water 7 11, 34

Door Unlock 2, 32

Low Water 1, 2, 3

Para. 11.2 Para. 11.3.1Para. 11.3.2 11.4 11.5

1, 5, 13, 14 24, 28, 29

5, 13, 14, 24, 27, 28, 29

5, 19, 24, 26, 28

3, 8, 10, 13 14, 30, 34, 35, 36

2, 5 1

2, 4, 5 3

2, 5 1, 2

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Corrections

connections.

1.1 Replace damaged cord or repair faulty

1.2 Reset cut-off.

Possible cause check-up and tests

at the autoclave input.

1.1 Check the power cord and the connections

out. find out what caused the thermostat to

1.2 Check the cut-out thermostat.

If operation continues after resetting the cut-

position after fixing the cause for the short

circuit.

for the short circuit.

1.3 Return the circuit breaker lever to the “ON”

switch-off.

1.3 Check the circuit breaker. If it tripped, there

1.4 Replace the blown fuse after fixing the cause

is a short-circuit.

fuse is blown, check if one of the valve coils

or one of the electronic boards causes a short

1.4 Check the fuse of the power supply. If the

circuit.

control system - See Electrical Wiring

Diagram.

1.5 Check the AC voltages.

— The input supplies voltage at the

— Switch off the power of the unit.

— Set the multitester on the AC voltage

measuring range.

AC-INPUT connector and the positive

— Connect the negative probe at pin 3 to

probe to pin 1 or 2 on AC-T1 board.

the instrument must be the same as the

power network voltage. if not:

— Turn on the power. The indication of

 Main power switch\Rocker switch

 Restore power source.

 Fasten contacts.

contacts may be loose.

faulty.

 Electrical power source may be

Symptom

11.2 Pre-process malfunction

system is turned on

1. No response when the

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Corrections

— Fix connections.

— Replace faulty cables.

— Replace faulty connector.

 Replace faulty power switch

— Plug connector 26 pin FLAT of the

test board into connector JP5 mounted

on board ANL-T2.

supplies outputs 12V, but the 5V

circuit is faulty. To identify the faulty

item proceed as follows:

electronic boards ANL-T2 and DIG-

T2.

voltage from the AC-T1/JP2

connector to the power supply.

box, at the AC-INPUT connector, on

the AC-T1 board/JP3.

AC-OUTPUT connector on the AC-

T1 board (JP2).

input connector (JP3) or at the output

Possible cause check-up and tests

— It is possible that the dual power

— Check the connection between the two

— Check the cable, which transfers the

— Check the input voltage of the electric

— Check if there is no short-circuit at the

connector (JP5) on the ANL-T2 board.

— Check if there is no short-circuit at the

1.6.1 Check the grounding

1.6 Check the DC voltages supply to the system.

 Check main power switch.

multitester to TP1 on the test board.

— Connect the negative probe of the

Symptom

1. (cont.)

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Corrections



 Replace faulty power supply.

— Tighten loose screws.

 Reconnect grounding cable.

multitester the voltage at different

grounding points of the autoclave, on

the ANL-T2 and DIG-T2 boards, on

the enclosure of the electric box and

the main grounding screw of the

machine.

The voltage differences must be less

than 5mV.

T2 board fastening screws are loose or that

Possible cause check-up and tests

— Check with the positive probe of the

the power supply cable is loose.

Higher voltage may indicate that ANL-

multitester to TP1 (GND).

multitester to TP3. The indication of

the instrument must be 10.8-12.5V.

1.6.2 Check the 12VDC voltage.

— Connect the negative probe of the

— Connect the positive probe of the

 If indication is not as specified,

disconnect the output connector of the

power supply. If the right value is

achieved ther is a short circuit.

 Repair or replace the faulty item.

above specified range the power

supply is faulty.

— Check the voltage transfer to the power

supply through the connector JP2

on the AC - T1 board.

If instrument indication is below or

 Identify and locate the short circuit.

1.6.3 If neither 12V nor 5V voltages are output:

Symptom

1. (cont.)

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Corrections

internal potentiometer. This operation must

be done with great care to avoid electrical

shock.

1.6.4 calibrate voltage to 2.2V by adjusting the

Possible cause check-up and tests

1.6.4 Check the 5VDC voltage.

— Connect the negative probe of the

multitester to TP1 (GND).

multitester to TP2. The indication of

— Connect the positive probe of the

— Replace faulty coil and reset fuse.

is blown. It is possible that one of the

valve coils or the electronic board cause a

short circuit.

the instrument must be 4.9÷5.3V.

— Check if the fuse of the power supply

T1 board/connector JP2, and

— Disconnect the power from the AC-

switch on the unit. If in no-load

condition the power supply delivers

12V and 5V voltages, it can probably

be that there is a problem on one of

the boards, one of the inputs or

outputs.

— Connect the AV-T1/JP2 connector back

— Replace faulty unit.

to the board and disconnect the

connectors JP6 (inputs), JP5 (outputs),

pressure sensor.

board.

— Reapply the power from the ANL-T2

— If the voltages 12V and 5V reappear,

the problem is one of the external

elements connected to the system

— Replace faulty board.

(valves, sensors, etc.).

one of the boards is damaged.

— If voltages 12V and 5V do not appear,

Disconnect board DIG-T2 and check

board ANL-T2.

Symptom

1. (cont.)

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Corrections

accuracy during the operation.

2.1 Replace the DIG-T2 board

Possible cause check-up and tests

probably damaged.

2.1 If the other functions are OK, the display is

3.1 Replace DIG-T2 board.

3.1 DIG-T2 board is faulty.

4.1 Replace the keyboard.

4.2 Replace the DIG-T2 board.

5.1 Calibrate sensor and check calibration

5.2 The sensor is faulty. Replace sensor.

atmospheric pressure.

different from the atmospheric pressure

4.1 Keyboard is faulty.

4.2 DIG-T2 board is faulty.

5.1 Check if the displayed value is near the

5.2 If the displayed value is significantly

6.1 See symptom s 32 in para. 11.3.2.

probably that there is a problem with the

pressure measuring.

6.1 Incorrect reading of the door switch position

7.1 See symptom s 34 in para. 11.3.2.

position.

7.1 Incorrect reading of the reservoir float switch

Symptom

not lit.

2. System is on and display is

or fragmented digits.

3. System on and erroneous

the keys.

4. No response from one of

5. The displayed readout for

the atmospheric pressure,

when the door of the

chamber is open, does not

conform to the actual

absolute pressure.

does not start the process,

6. Pressing the START key

despite the door is closed.

does not start the process

and the error message

ADD WATER is displayed

despite the water reservoir

7. Pressing the START key

being full.

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Corrections

seconds to the water inlet.

simultaneously press START pus-button.

display and water enters the chamber until it

reaches the grove adjacent to the door. On

this point the water must stop inserting the

Possible cause check-up and tests

1. Press door switch while the door is open and

Message Water inlet will appear on the

chamber.

If the autoclave does not operate as described

2.1 See symptom s 29 in para. 11.3.2. 2.2 Increase the Program interval. Add 5-10

above, proceed as follows:

electrode,

2.1 Incorrect reading of the water sensing

2.2 Programmed interval after the electrode

3.1 Clean the piping or the valve.

senses water surface is very short.

3.1 Probably water piping or valve is clogged.

This leads to a long filling time,

Water Inlet Stage

Symptom

11.3 In Process Malfunction

related to inlet water

quqntity (Low Water, High

Temp, L;ow Press or Low

1. If there is any malfunction

Heat), check the automatic

water filling.

short and the water level in

the chamber is low.

2. The water inlet phase is

prolonged and the quantity

of water is not acceptable.

3. The water inlet time is

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Corrections

4.1 Relocate heat exchanger and release float

or clean the float. 4.2 Replace float.

4.3 Fix disconnection.

4.4 Replace plunger or complete solenoid.

4.5 Clean water inlet pipe

4.6 See symptom s 11 & 13 in para. 11.3.2.

Replace water inlet valve.

4.7 Replace plunger or complete solenoid.

4.8 Replace air release valve.

Possible cause check-up and tests

Symptom

Operate the autoclave. Open the door while in

“water inlet” stage. If no water enters the

chamber during “FILL

4. Water does not enter

4.1 Float is stuck. Check if heat exchanger

chamber, there is no water in the reservoir and

display indicates that there is water:

WATER” stage.

if float is stuck due to dirt.

4.2 Float is faulty.

There is water in the reservoir and the display

indicates that there is water. Despite this, water

does not enter the chamber.

electronic box.

4.3 No voltage at solenoid input.

Verify command at Tewst Point TP9 from

4.4 solenoid faulty.

4.5 Water inlet pipe is clogged.

4.6 Water inlet valve (21) is faulty.

4.7 Valve’s solenoid is faulty.

4.8 Air release valve (41) is faulty.

moved and prevents the float from moving or

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Corrections

switch more steadily.

1.1 See symptoms 22, 24 and 25 in para. 11.3.2.

Possible cause check-up and tests

temperature sensor.

1.1 The problem is the incorrect reading of the

2.1 Close the door more tightly or set the door

heating stage and is pressing on the door. If

the door switch is lightly pressed it could be

2.1 The pressure in the chamber rises during the

3.1 If amount of water is not correct, clean the

turned off.

3.1 The process fails if the electrode is above the

electrode and set the water level

3.2 See symptom 29 in para. 11.3.2.

water surface and the safety thermostat

switches off.

Check if the amount of water in the chamber

is over 350cc.

3.2 If the water quantity remains insufficient, the

switching point and the time after the

electrode touches the water be prolonged.

exhaust valve.

3.3 The thermostat must be set at a higher

problem is a wrong electrode signal.

3.3 Process fails despite correct quantity of

water.

3.4 Clean or replace water inlet valve and

3.4 Presence of dirt inside the water inlet valve

may cause slowdown of the flow.

4.1 The heating time is very long and the heating

rate is normal.

4.1.1 Clean or replace electrode.

4.1.1 Excess quantity of water in the

chamber due to dirty electrode,

loose electrode connections or

4.1.2 Level autoclave.

4.2 See symptom 18 in para. 11.3.2.

faulty electrode.

4.1.2 Excess quantity of water in the

chamber due to un-levelled

autoclave.

4.2 Heating elements damaged.

Heating Stage

Symptom

initiating the heating stage.

message HIGH TEMP is

displayed.

1. Process fails while

is displayed during the

heating stage, although the

door is closed.

2. Message DOOR UNLOCK

displayed during the

heating stage and process

fails.

3. LOW WATER message is

displayed during the

heating stage.

4. Message LOW HEAT is

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Corrections

26 & 27 in para. 11.3.2.) or the temperature

sensor and replace the defective sensor.

Possible cause check-up and tests

incompatibility between temperature and

Generally these problems are a result of the

5.1 Fix electrode or replace valve.

5.2 Replace air trap. 5.3 Pinpoint the pressure sensor (See symptoms

pressure.

due to short circuit electrode or faulty inlet

valve.

is insufficient.

5.1 Insufficient quantity of water in the chamber

5.2 The air trap jet is clogged, the air elimination

5.3 One of the sensors is defective.

6.1 Replace exhaust valve or clean pipe.

6.1 Exhaust valve is faulty or pipe is clogged.

7.1 Reload the autoclave as instructed.

7.2 Change setting of thermostat.

7.3 See symptoms 8 & 9 in para. 11.3.2.

7.4 See symptoms 20 & 21 in para. 11.3.2. 7.5 See symptoms 14 & 15 in para. 11.3.2. 7.6 Replace air filter.

very low temperature.

7.1 The autoclave is over loaded.

7.2 Check if the thermostat switches is off at a

only)

EKA only)

EKA only).

7.3 Check if the upper exhaust valve is open.

7.4 Check if the pump is OK (models EA, EKA

7.5 Check if the dry valve is open (models EA,

7.6 Check if the air filter is clogged (models EA,

Symptom

TEMP, LOW TEMP,

HIGH PRES, or LOW

PRES during the

sterilisation stage.

5. Process fails on HIGH

is too slow.

6. The fast exhaust operation

effective.

7. The dry operation is not

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Corrections

8.1 Replace faulty valve.

8.2 Replace the board.

repair the mechanical part of the valve or

replace the valve.

8.3 Fix the connections. 8.4 The valve must be fixed or replaced.

8.5 Replace ANL-T2 board.

9.1 Replace board DIG-T2.

9.2 Fix the connections. 9.3 Replace the solenoid. If this does not help,

there is control signal to the valve, DIG-T2

8.2 check tp8. If the voltage is higher than 4V and

board is faulty.

If the voltage is 0VDC the valve is open, the

problem is not the control circuit but some other

Possible cause check-up and tests

The problem may be a mechanical failure of the

valve, the valve driver located on ANL-T2

board or the control circuit on board DIG-T2.

8.1 Exhaust valve is stuck.

JP5/4 and the valve.

the coil and check the voltage when the

solenoid is connected. If the valve is open

despite the coil voltage less than 2V, there is a

mechanical problem.

requirements, ANL-T2 board is faulty.

8.3 Check the connection between the connector

element of the system.

8.3 Remove the cover protecting the terminals of

8.5 If all items checked above conform to

The problem may be caused by the mechanical

part of the valve or the driver located on board

ANL-T2 or the control circuit on board DIG-T2.

0VDC, while the valve must be open, then

the problem is on the DIG-T2 board.

JP5/4 and the valve.

solenoid connected to the valve. If the

voltage is higher than 10VDC and the valve

does not open, the solenoid or the mechanical

part of the valve are faulty.

9.1 Check TP8. If the voltage is constantly

9.2 Check the connection between connector

9.3 Check the coil input voltage with the

Symptom

open.

8. Exhaust valve is always

closed.

9. Exhaust valve is always

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Corrections

Possible cause check-up and tests

not help, repair the mechanical part

of the valve or replace the valve.

11.5 Replace ANL-T2 board.

10.1 Replace the solenoid. If this does

10.2 Fix the connections. 10.3 Replace board DIG-T2.

solenoid connected to the valve. If the valve is

closed despite the voltage being higher than

10V, the problem could be the solenoid or a

mechanical problem at the valve.

JP5/5 and the valve.

10.4 Replace ANL-T2 board.

while the valve must be open, DIG-T2 board

is faulty.

requirements, ANL-T2 board is faulty.

11.1 Replace faulty valve.

11.2 Replace the board.

the control of the valve is OK, and board

DIG-T2 is faulty.

11.3 Fix the connections. 11.4  Replace the solenoid..

 Repair or replace the valve.

JP5/5 and the valve.

solenoid connected. Remove the cover that

protects the terminals of the coil. If the valve

is open despite the voltage being less than

2VDC, there is a mechanical problem.

requirements, ANL-T2 board is faulty.

The problem may be caused by the mechanical

part of the valve, the solenoid, the driver on

10.1 Check the solenoid coil input voltage with the

ANL-T2 board or the control circuit on DIG-T2.

Symptom

closed.

10. Water valve is always

10.2 Check the connection between connector

10.3 Check TP9. If the voltage is constantly 0VDC

10.4 If all items checked above conform to

The problem may be caused by the mechanical

part of the valve, the solenoid, the driver located

11. Water valve is always open

11.1 Water valve is stuck

on the ANL-T2 board or the control circuit on

the DIG-T2 board.

11.2 Check TP9. If the voltage is higher than 4V,

If the voltage is 0V and valve is open, the

11.3 Check the connection between connector

problem is not the control circuit but other

elements of the system.

11.4 Check the solenoid coil input voltage with the

11.5 If all items checked above conform to

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Corrections

Possible cause check-up and tests

solve the problem, repair or replace the

valve

12.1 Replace board DIG-T2.

12.2 Fix the connections. 12.3 Replace the solenoid. If this does not

stage when the valve must be open then DIG-

T2 board is faulty.

JP5/3 and the valve.

while the solenoid is connected to the valve.

If the valve is closed despite the voltage being

12.4 Replace ANL-T2 board.

13.1 replace faulty valve.

13.2 Replace board DIG-T2.

higher than 10VDC, the solenoid is faulty, or

there is a mechanical problem with the valve.

requirements, ANL-T2 board is faulty.

4VDC and there is a control signal to the

valve, the problem is on DIG-T2 board.

13.3 Fix the connections. 13.4 Repair or replace the valve.

JP5/3 and the valve.

13.5 Replace ANL-T2 board.

the solenoid is connected to the valve, by

removing the cover which protects the

terminals of the coil. If the valve is open

despite the voltage being lower than 2VDC,

there is a mechanical problem with the valve.

requirements, ANL-T2 board is faulty.

The problem may be the mechanical part of the

valve, the solenoid, the driver on ANL-T2 board

or the control circuit on DIG-T2 board.

12.1 Check TP7. If voltage is constantly 0V at the

12.2 Check the connection between connector

12.3 Check the voltage coming to the solenoid coil

12.4 If all items checked above conform to

The problem could be the mechanical part of the

13.1 Air valve is stuck.

valve, the driver located on ANL-T2 board or

the control circuit on DIG-T2 board.

13.2 Check TP7. If the voltage is higher than

If the voltage is 0VDC and the valve is open,

13.3 Check the connection between connector

the problem is not the control circuit but one of

the other elements of the system.

13.4 Check the voltage at the solenoid coil, while

13.5 If all items checked above conform to

Symptom

12. Air valve is always closed.

13. Air valve is always open.

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Corrections

repair or replace the valve.

14.1 Replace faulty valve.

14.2 Replace board DIG-T2.

14.3 Fix the connections. 14.4 Repair or replace the valve.

15.1 Replace board DIG-T2.

15.2 Fix the connections. 15.3 Replace the solenoid. If this does not help,

15.4 Replace ANL-T2 board.

Possible cause check-up and tests

Symptom

4VDE and there is a control signal to the

valve the problem is on DIG-T2 board.

The problem may be with the mechanical part of

14.1 Dry valve is stuck.

the valve, the solenoid, the driver on ANL-T2

14.2 Check TP10. If the voltage is higher than

board or the control circuit on DIG-T2 board.

(models EA, EKA).

14. Dry valve is always open

If the voltage is 0VDC and the valve is open, the

14.3 Check the connection between connector

problem is not the control circuit but one of the

other elements of the system.

JP5/6 and the valve.

the solenoid is connected to the valve, by

removing the cover that protects the terminals

of the coils. If the valve is open, despite the

voltage being less than 2VDC, there is a

mechanical problem.

14.4 Check the solenoid coil input voltage while

The problem may be the mechanical part of the

valve, the solenoid, the driver on ANL-T2 board

or the control circuit on DIG-T2 board.

15.1 Check TP10. If the voltage is constantly

(models EA, EKA).

15. Dry valve is always closed

0VDC, at the stage when the valve must be

open, then the problem must be on DIG-T2

board.

JP5/6 and the valve.

the solenoid is connected to the valve. If the

valve is closed, despite the voltage being

higher than 10VDC, there is a mechanical

problem with the valve.

requirements, ANL-T2 board is faulty.

15.2 Check the connection between connector

15.3 Check the solenoid coil input voltage while

15.4 If all items checked above conform to

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Corrections

faulty air valve. If voltage is

higher than 4VDC proceed as

follows:

Possible cause check-up and tests

Since the locking device is NORMALLY ON,

this means that the locking pin is always pushed

out and opening of the door is impossible.

If, for any reason, the process failed, the

opening of the door will be possible only after

pressing

If the cause of the trouble is not a cycle failure,

the STOP key.

the problem could be in the control circuit on

16.1.1 Clean clogged piping or replace

due to faulty air valve or clogged

piping.

may be as follows:

16.1.1 High pressure in the chamber

DIG-T2 board, in the air valve, in the pressure

16.1 Check TP11. If voltage is 0VDC the cause

sensor, in the driver on ANL-T2 board, from

connections or the solenoid.

16.1.2 Replace faulty pressure sensor.

16.1.3 Replace DIG-T2 board

16.2 Fix the connections.

16.1.2 Pressure sensor is faulty.

ANL-T2 board to the locking solenoid.

16.1.3 DIG-T2 board is faulty.

16.2 Check the connection between JP5/7 on

repair or replace the locking mechanism.

16.3 Replace the solenoid. If this does not help,

16.4 Replace ANL-T2 board.

Check if the cable is not damaged.

intermitting the solenoid. if the voltage is

higher than 10VDC, the problem is the

solenoid or a mechanical problem,

preventing the locking pin from moving

freely inside the solenoid.

requirements, ANL-T2 board is faulty.

16.3 Check the solenoid input voltage, without

16.4 If all items checked above conform to

Symptom

16. Door lock is always on.

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Corrections

cables.

17.1 Replace board DIG-T2.

17.2 Fix the connections or replace defective

is higher than 4VDC, the problem is in the

DIG-T2 board.

Possible cause check-up and tests

The door is never locked.

17.1 Check TP11 if the voltage during the process

board ANL-T2 and the locking solenoid.

17.2 Check the connection between JP5/7 on

check if the cable is damaged.

17.3 Repair or replace the locking mechanism.

17.3 Check the locking solenoid input voltage

to par. 18.2 ahead.

without disconnecting it.

If the voltage is less than 2VDC and the

locking pin is inside the solenoid there is a

mechanical problem preventing the plunger

18.1  If ac voltage exists – check according

to move freely.

at the AC-OUTPUT on AC-T1/ JP4. Verify

18.1 Check the rated AC voltage (115V or 230V)

according to par. 18.3 ahead.

 If ac voltage does not exists – check

18.2 Fix the connections.

that AC voltage exists and has the required

value.

18.2 Uncover cautiously the heating elements

18.3 Replace the SSR. 18.4 Replace the heating elements. Locate the

connections and measure the heating

elements input voltage. If no voltage reaches

the heating elements locate the interruption

between connector AC-OUTPUT (JP4) and

the heating elements.

18.3 If there is no AC voltage at the output of the

cause of this malfunction and fix the unit. It

is important to identify the cause of the

SSR the problem is the SSR.

voltage, but do not work.

18.4 The heating elements receive the normal

thermostat malfunction that did not

switch off the heating element.

Symptom

work

17. ‘Door lock’ is always off.

18. Heating elements do not

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Corrections

failure on DIG-T2 board or of the driver to

Possible cause check-up and tests

the heating elements on ANL-T2.

Generally, this situation is the result of a control

located inside the electronic box.

19.1 Replace DIG-T2 board.

19.2 Replace the SSR (Solid State Relay) board

19.3 Replace ANL-T2 board.

higher than 4VDC the problem is on DIG-T2

board.

this the heating elements are activated.

19.1 Check TP4. if the voltage is constantly

19.2 Voltage at TP4 is close to 0VDC and despite

19.3 If all items checked above conform to

requirements, ANL-T2 board is faulty.

Generally this situation is caused by a control

failure on DIG-T2 or a problem at the heaters

driver located on AC-T1 board.

components Q2 (TRIAC) or U2 (MOC).

20.1 Replace DIG-T2 board.

20.2 Replace AC-T1 board or one of the

higher than 4VDC, the problem is on DIG-

T2 board.

the pump works the problem is on AC-T1

board

20.1 Check the voltage at TP5. If it is constantly

20.2 Check the voltage at TP5. If it is 0VDC and

shall be replaced. if not, replaced the AC-T1

21.1 Install the right software in the control unit.

21.2 If AC voltage exist the pump is faulty and

EA version and not model E.

21.1 Check if the installed software is the model

21.2 If the dry valve works despite pump is not

board.

21.3 Replace filter or dry valve.

running, check AC voltage between pin 1 at

JP7 on AC-T1 board to neutral.

caused by blocking of the filter or by the dry

valve that is not functioning, the thermal

protection of the pump will be activated and

21.3 Sometimes, due to overheating of the pump

stop the pump.

Symptom

permanently activated.

19. The heating elements are

continuously after 30

minutes have elapsed from

the end of the cycle (EA &

EKA only).

20. The air Pump works

& EKA only).

21. Pump does not work (EA

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Corrections

22.1 Fix the connections

Possible cause check-up and tests

connections of the sensor to the board. Check

22.1 The sensor switches off. Check the

temperature, replace the temperature sensor.

22.2 If the resistance does not correlate with the

that the wires and connector are in good

condition.

the PT100 from the connector and check its

resistance. (at 0ºC, R=100 ohms and the

22.2 Temperature sensor is damaged. Disconnect

23.1 Fix the connections.

gradient is approx. 0.4 ohms/0C).

connections of the sensor to the board. Make

23.1 The sensor is short-circuit. Check the

symptom s 22.2 in this paragraph).

23.2 Replace The temperature sensor (See

23.3 Replace ANL-T2 board. 23.4 Replace ANL-T2 board.

sure that the wires and connectors are in

good condition.

23.2 The temperature sensor is defective.

23.3 The temperature measuring circuit on ANL-

T2 board is defective,

defective.

23.4 The A/D component on ANL-T2 board is

24.1 replace the air trap.

24.2 Replace the sensor

24.1 The air trap is blocked.

24.2 Connect a simulator to he PT100 INPUT

on the control unit. If the display is

identical to the simulator the sensor

PT100 is faulty.

as described in para. 6.2 (Temperature

24.3 Calibrate the system.

24.4 replace ANT-T2board.

25.1 Calibrate the temperature measuring circuit,

temperature in the same direction as the

PT100

24.3 The display differs from the actual

24.4 System cannot be calibrated.

25.1 The system must be calibrated.

Calibration).

25.2 replace ANT-T2board.

25.2 System cannot be calibrated.

Symptom

permanently indicates

temperature higher than

140ºC.

22. The temperature readout

permanently indicates

temperature less than

23. The temperature readout

30ºC, although chamber

temperature is high.

24. The temperature readout is

significantly different from

the actual temperature.

not accurate. There is a

deviation of ± 20ºC.

25. The temperature readout is

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ect

ve.

Corrections

26.1 Fix the connections.

Possible cause check-up and tests

26.1 Check the sensor connections and the

26.2 Replace the pressure sensor.

26.3 Replace board ANL-T2.

26.4 Replace board ANL-T2.

27.1 Fix the connections.

soldering at the pins of the sensor

connections to ANL - T2 board.

board is defective.

26.2 The pressure sensor is defective.

26.3 The pressure measuring circuit on ANL-T2

26.4 The A/D component on ANL-T2 board is

27.1 Check the sensor connections and the

described in para. 6.3 (Pressure Calibration).

27.2 Replace the pressure sensor.

27.3 Replace board ANL-T2.

27.4 Replace board ANL-T2.

soldering at the pins of the sensor

connections to ANL-T2 board.

board is defective.

27.2 The pressure sensor is defective.

27.3 The pressure measuring circuit on ANL-T2

27.4 The A/D component on ANL-T2 board is

28.1 Calibrate the pressure measuring circuit, as

defective.

28.1 The system must be calibrated.

water level.

29.1 Fix the connections.

29.1 Check if the wire connecting the electrode to

29.2 Clean the electrode with alcohol.

29.3 Replace ANL- T2 board.

the board or the electrode is short circuit to

the ground.

29.2 The electrode is not clean.

29.3 If there is no short circuit, ANL-T2 board is

30.1 Clean electrode with alcohol and check

30.2 Fix the connections.

30.3 Replace ANL- T2 board.

damaged.

30.1 Electrode is not clean.

damaged.

30.2 Check wire connecting electrode to board.

30.3 If there is no short circuit, ANL-T2 board is

Symptom

indicates permanently

pressure over 350 kPa

26. The pressure readout

indicates permanently

pressure less than 50kPa.

27. The-pressure readout

accurate. There is a

deviation of ± 30. kPa

28. The pressure readout is not

there is permanently water

in the chamber although

there is no water.

29. The electrode indicates that

sense water

30. The electrode does not

Page 69

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Corrections

31.1 Replace the door switch.

31.2 Fix the connections.

it opens and closes correctly. Replace if

switch is faulty.

31.3 Replace board ANL-T2. 32.1 Press the switch a few times and watch that

32.2 Fix the connections.

32.3 Replace board ANL-T2.

33.1 Replace the faulty gasket. 34.1 Replace if switch is faulty.

34.2 Replace float. 34.3 Replace damaged wires. 34.4 Replace ANL-T2 board.

board. Verify that no short circuit exist on

both connections (to switch and to board)

Possible cause check-up and tests

31.1 Check if door switch is stuck or faulty.

31.2 Check connection of switch to ANL-T2

Symptom

31. The door switch indicates

door is permanently closed.

and on the entire wire.

31.3 If the switch is in order the input circuit on

ANL-T2 board is faulty.

32.1 Door switch stuck.

door is permanently open.

32. The door switch indicates

circuit on ANL-T2 board is faulty.

32.2 Check connection of switch to ANL-T2

32.3 If the switch is in order the switch-input

verifying that the door closes properly.

33.1 Check if the gasket is smooth, while

door, despite the fact that

door is tightly closed.

33. Steam leaks through the

down and watch that it opens and closes

correctly.

34.1 Check if the switch is stuck. Move it up and

34. The float switch at the

34.2 Disconnect the wire from the float switch

water reservoir is always

ON or OFF.

and touch ground. Check reaction. If there is

reaction the float is damaged.

JP6/1 on ANL-T2.

faulty.

34.3 Check the wires between the float switch and

34.4 If previous checks are OK ANL-T2 board is

board. Verify that no short circuit exist on

both connections (to switch and to board)

and on the entire wire.

Page 70

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Corrections

35.1 Replace faulty thermostat.

35.2 Replace damaged wires. 35.3 Replace ANL-T2 board.

36.1 Calibrate the thermostat by raising the

setting point, each time by a quarter turn.

36.2 Replace the thermostat

37.1 Repair or replace the locking mechanism

Possible cause check-up and tests

35.1 Disconnect the wires from the thermostat and

Symptom

35. The safety thermostat

35.2 Check the wires from the thermostat to ANL-

circuit indicates

permanently that

thermostat is ON or OFF.

faulty.

35.3 If previous checks are OK, ANL-T2 board is

36.1 Thermostat is not calibrated.

36. The safety thermostat

the problem the thermostat is faulty.

36.2 If calibrating the thermostat does not solve

switches off at a very low

temperature.

37.1 The locking mechanism is faulty.

mechanism enables

opening the door, even at a

pressure of 150kPa.

37. The door locking

simulate opening the circuit and short circuit.

Watch the system react.

T2 board JP6/3.

Page 71

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Corrections

1.1 If circulation is not free, remove the

block.

1.2 Replace the faulty valve.

2.1 Replace relief valve and check the water

quality.

2.2 Replace relief valve

3.1 Replace relief valve

4.1 Replace relief valve

5.1 Replace relief valve and check the awter

quality.

6.1 Replace pin and sleeve.

7.1 Tighten or replace rubber legs.

Possible cause check-up and tests

Symptom

11.4 Mechanical malfunction

circulation is free.

2.1 Safety relief valve is clogged.

2.2 Safety relief valve is faulty.

1.1 Check the path of safety valve ensuring

1.2 Safety relief valve is faulty

release pressure when

blow-off test is performed.

1. The safety valve does not

pressure lower than

2. Safety relief valve opens at

3.1 Safety relief valve is faulty.

specified.

3. Safety relief valve opens at

pressure higher (more than

4.1 Safety relief valve is faulty.

10%) than specified.

4. Safety relief valve does not

5.1 Safety relief valve is faulty.

close in time (2-3

seconds).

constantly.

5. Safety relief valve leaks

6.1 Wear of components.

6. Locking pin is loose in the

7.1 Pump’s rubber legs are loos or damaged.

bronze sleeve.

of pump.

7. Vibration during operation

Page 72

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Corrections

board

Possible cause check-up and tests

Check pipes connecting the water reservoir,

strainer and pump.

1.1 Disconnect pipe from the pump, let water

flow to remove air accumulation and

reconnect pipe.

1.2 Clean pipe.

1.3 Clean strainer according to instructions.

1.1 Air accumulates at the pump inlet.

1.2 Pipe is clogged.

1.3 Strainer is clogged

Voltage exists at the pump.

Check AC-T1 board

2.1 If there is a command “0” (logic level) on

connector JP1/3 check AC voltage

output (230V) on connector JP7/2.

2.1.1. Replace fuse of fix wiring.

connector, the pump’s fuse is

blown or wiring is faulty.

2.1.1 If there is voltage on the

2.1.2 Replace AC-T1 board.

connector, AC-T1 is faulty.

2.1.2 If there is no voltage on the

2.2 If there is no command (“1” logic level)

2.2.1 Fix wiring and connections.

2.2.2 replace faulty ANL-T2 V3

2.2.1 Wiring is faulty.

2.2.2 ANL-T2 V3 board is faulty.

on connector JP1/3 check wiring between

AC-T1 and ANL-T2 V3 board.

Symptom

11.5 Water pump malfunction

or low water flow.

1. Pump is operating but no

2. Pump does not work.

Page 73

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12. LIST OF SPARE PARTS

Description

1730 2340 2540 3140 3850 3870

Cat. No.

Printer

DPU 20

DPU 30

Printer pape roll

DPU 20

DPU 30

Cable, Flat, Printer, DPU20, 25cm, 34P Cable, Printer, DPU-30, 30cm, 34p

Temperature sensor PT100 5 x 80

Safety thermostat

Cut out thermostat

Pressure sensor MPX2200

Float switch

Heating element, 120V/350W E Heating element, 230V/350W E Heating element, 120V/450W EK Heating element, 230V/450W EK Heating element, 230V/550W EK/EKA Heating element, w/o groove, 230V/800W Heating element, with groove, 230V/800W Heating element, 230V/600W E/EA Heating element, 230V/500W

E/EA

Solenoid valve 1/4 x 6



  



  



  

THE003-0013 THE003-0013 THE003-0013 THE003-0013 THE003-0013 THE003-0013

THE005-0003 THE005-0003 THE005-0003 THE005-0003 THE005-0003 THE005-0003

THE005-0014 THE005-0014 THE005-0014 THE005-0014 THE005-0014 THE005-0014

THE006-0003 THE006-0003 THE006-0003 THE006-0003 THE006-0003 THE006-0003

THE007-0001 THE007-0001 THE007-0001 THE007-0001 THE007-0001 THE007-0001

HEA009-0001 HEA009-0002 HEA009-0003

HEA009-0004 HEA009-0005 HEA009-0006

HEA010-0007

HEA010-0008



  

    

SOL026-0006 SOL026-0006 SOL026-0006 SOL026-0006 SOL026-0006 SOL026-0006

THE002-0005 THE002-0005

THE002-0003 THE002-0003

WIR040-0070 WIR040-0070

    

HEA010-0003 HEA010-0004

  

THE002-0022 THE002-0022 THE002-0022

  

THE002-0025 THE002-0025 THE002-0025



 

CTP201-0127 CTP201-0127 CTP201-0127

  

HEA009-0015

HEA009-0016

HEA009-0007

 



HEA009-0008

Solenoid valve1 /4 x 3

Coil, Solenoid 230VAC-8W, Bac. Plunger for 3mm solenoid Plunger for 6mm solenoid

SOL026-0004 SOL026-0004 SOL026-0004 SOL026-0004 SOL026-0004 SOL026-0004

SOL026-0047 SOL026-0047 SOL026-0047 SOL026-0047 SOL026-0047 SOL026-0047

SOL026-0015 SOL026-0015 SOL026-0015 SOL026-0015 SOL026-0015 SOL026-0015

SOL026-0016 SOL026-0016 SOL026-0016 SOL026-0016 SOL026-0016 SOL026-0016

Page 74

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Description

Fuseholder, mini 1/4 x 32 Fuse, 1/4x32, 1.25A (slow blow)

Main power switch

Electrode - water level, assembly Capacitor 470NF, 400V

CE marked

Safety valve

1/4x2.76 Bar

ASME

1/4"-40 psi

Flat cable for DIG-T2, ANL-T2 Flat cable for ANLT2RS232

Air filter for EA, EKA

Cat. No.

1730 2340 2540 3140 3850 3870



ELE035-0012 ELE035-0012 ELE035-0012 ELE035-0012 ELE035-0012 ELE035-0012

CMT196-0004 CMT196-0004 CMT196-0004 CMT196-0004 CMT196-0004 CMT196-0004



SVL029-0028 SVL029-0028 SVL029-0028 SVL029-0028 SVL029-0028 SVL029-0028

SVL029-0004 SVL029-0004 SVL029-0004 SVL029-0004 SVL029-0004 SVL029-0004

CTP201-0083 CTP201-0083 CTP201-0083 CTP201-0083 CTP201-0083 CTP201-0083

CTP201-0084 CTP201-0084 CTP201-0084 CTP201-0084 CTP201-0084 CTP201-0084



ELE035-0002 ELE035-0002 ELE035-0002 ELE035-0002 ELE035-0002

ELE035-0055 ELE035-0055 ELE035-0055 ELE035-0055 ELE035-0055

CTP201-0016 CTP201-0016 CTP201-0016 CTP201-0016 CTP201-0016

FIL175-0010 FIL175-0010 FIL175-0010 FIL175-0010 FIL175-0010

Drain valve

Brass spacer for drain valve

Nut for drain valve

O-Ring (drain valve) 10 x 2.5 O-Ring (drain valve) 6 x 2

Sheet bolt 4.8 x 12

Sheet nut 4.8 x 1.2

Sheet nut 4.8 x 2

Bolts 1/2 UNC short

ANL-T2 board

DIG-T2 board

AC-T1 board

Keypad panel DIG-T1V3

Front leg

VLV170-0066 VLV170-0066 VLV170-0066 VLV170-0066 VLV170-0066 VLV170-0066

CMT240-0003 CMT240-0003 CMT240-0003 CMT240-0003 CMT240-0003 CMT240-0003

CMT240-0020 CMT240-0020 CMT240-0020 CMT240-0020 CMT240-0020 CMT240-0020

GAS082-0020 GAS082-0020 GAS082-0020 GAS082-0020 GAS082-0020 GAS082-0020

GAS082-0021 GAS082-0021 GAS082-0021 GAS082-0021 GAS082-0021 GAS082-0021

BOL194-0340 BOL194-0340 BOL194-0340 BOL194-0340 BOL194-0340 BOL194-0340

NUT192-0230 NUT192-0230 NUT192-0230 NUT192-0230 NUT192-0230 NUT192-0230

NUT192-0236 NUT192-0214 NUT192-0214 NUT192-0231 NUT192-0231 NUT192-0231

BOL194-0121 BOL194-0121 BOL194-0121 BOL194-0123 BOL194-0123 BOL194-0123

CTP201-0119 CTP201-0119 CTP201-0119 CTP201-0119 CTP201-0119 CTP201-0119

CTP201-0102 CTP201-0102 CTP201-0102 CTP201-0102 CTP201-0102 CTP201-0102

CTP201-0060 CTP201-0060 CTP201-0060 CTP201-0060 CTP201-0060 CTP201-0060

CPN064-0007 CPN064-0007 CPN064-0007 CPN064-0007 CPN064-0007 CPN064-0007

HE070-0012WHE070-0012WHE070-0012WHE070-0013 WHE070-0013WHE070-0013

Rear rubber leg

Power supply PU40-23S SSR for heating element 25A

HE070-0016WHE070-0016WHE070-0016WHE070-0016 WHE070-0016WHE070-0016

ELE035-0031 ELE035-0031 ELE035-0031 ELE035-0031 ELE035-0031 ELE035-0031

CTP201-0065 CTP201-0065 CTP201-0065 CTP201-0065 CTP201-0065 CTP201-0065

Page 75

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Description

Control system for E models Control system for EA & EKA models

Outer cover for E,EK

Outer cover for EA,EKA

Rear cover all models

Complete closing device

Locking Solenoid

Air relief valve for EK & EKA (red) Air relief valve for E & EA (black)

Tray holder

Cat. No.

1730 2340 2540 3140 3850 3870

CTP200-0050 CTP200-0051 CTP200-0051 CTP200-0072 CTP200-0076 CTP200-0038



COV173-0002 COV240-0002 COV240-0002 COV314-0002 COV385-0002 COV387-0002



RCV173-0002 RCV240-0002 RCV240-0002 RCV314-0001 RCV387-0005 RCV387-0005

LOK240-0001 LOK240-0001 LOK240-0001 LOK387-0032 LOK387-0032 LOK387-0032

SOL027-0002 SOL027-0002 SOL027-0002 SOL027-0002 SOL027-0001 SOL027-0001

CMT100-0003 CMT100-0003 CMT100-0003

CMT100-0006 CMT100-0006 CMT100-0006 CMT100-0006 CMT100-0006 CMT100-0006

TRH173-0001 TRH234-0001 TRH254-0001 TRH314-0004 TRH385-0001 TRH387-0001

CTP200-0052 CTP200-0052

COV240-0011 COV240-0011



  

CTP200-0054 CTP200-0076

COV385-0013 COV387-0012

Tray (big)

Tray (small )

Door seal

Tray handle

Water reservoir – assembly, E, EA Water reservoir – assembly, EK, EKA

Water reservoir cover

Silicon gasket for water reservoir Water reservoir dipstick Door microswitch

E13-00M Gauge, Pressure, Steam, -30+60 psi, 1.5"

Cover, Door

TRY173-0002 TRY240-0001 TRY240-0001 TRY314-0001 TRY385-0003 TRY387-0001

  

GAS080-0021 GAS080-0002 GAS080-0003 GAS080-0029 GAS080-0004 GAS080-0004

CMT240-0001 CMT240-0001 CMT240-0001

CMT173-0029 CMT254-0011 CMT254-0011 CMT314-0005 CMT387-0026 CMT387-0026

CMT173-0030 CMT254-0013 CMT254-0013

POL067-0004 POL067-0004 POL067-0004 POL067-0004 POL067-0004 POL067-0004

GAS080-0007 GAS080-0007 GAS080-0007 GAS080-0007 GAS080-0007 GAS080-0007

POL067-0005 POL067-0005 POL067-0005 POL067-0005 POL067-0005 POL067-0005

ELE036-0001 ELE036-0001 ELE036-0001 ELE036-0001 ELE036-0001 ELE036-0001



POL065-0001 POL065-0019 POL065-0023 COV314-0001 —— ——

POL065-0001 POL065-0020 POL065-0025 —— POL065-0003 POL065-0003

—— POL065-0021 POL065-0024 —— —— ——

GAU029-0009 GAU029-0009 GAU029-0009 GAU029-0009 GAU029-0009

TRY314-0002 TRY385-0004 TRY387-0003

  

EKA

washer

spring

Validation port cover

—— POL065-0022 POL065-0026 —— —— ——

ELE036-0009 ELE036-0009 ELE036-0009 ELE036-0009 ELE036-0009 ELE036-0009

SPR177-0012 SPR177-0012 SPR177-0012 SPR177-0012 SPR177-0012 SPR177-0012



POL065-0006 POL065-0006 POL065-0006 POL065-0006 POL065-0006

Page 76

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Description

Cat. No.

1730 2340 2540 3140 3850 3870

Door safety solenoid

Locking pin

Spring for solenoid

Tightening nut

Okolon disc

Door tightening bolt –

assembly

Electrode locking nut

Eyelet φ6 for electrode

Nut 5/32”

Star disc 5/32”

Teflon tube for

electrode

Screw

Cover plate

Completion to panel

Panel

DPU20

(console)

base

Printer

DPU30

DPU20

opening

cover

DPU30

Screw, printer tightening

RS232 port cover

SOL027-0002 SOL027-0002 SOL027-0002 SOL027-0001 SOL027-0001 SOL027-0001

CMT201-0004 CMT201-0004 CMT201-0004 CMV100-0001 CMV100-0001 CMV100-0001

SPR177-0004 SPR177-0004 SPR177-0004 SPR177-0017 SPR177-0017 SPR177-0017

CMT201-0005 CMT201-0005 CMT201-0005 CMV10-0002 CMV10-0002 CMV10-0002

LOK240-0017 LOK240-0017 LOK240-0017 LOK387-0017 LOK387-0017 LOK387-0017

LOK240-0029 LOK240-0029 LOK240-0029 LOK387-0029 LOK387-0029 LOK387-0029

CMT098-0001 CMT098-0001 CMT098-0001 CMT098-0001 CMT098-0001 CMT098-0001

CMT196-0001 CMT196-0001 CMT196-0001 CMT196-0001 CMT196-0001 CMT196-0001

NUT192-0217 NUT192-0217 NUT192-0217 NUT192-0217 NUT192-0217 NUT192-0217

NUT193-0291 NUT193-0291 NUT193-0291 NUT193-0291 NUT193-0291 NUT193-0291

GAS086-0001 GAS086-0001 GAS086-0001 GAS086-0001 GAS086-0001 GAS086-0001

BOL191-0070 BOL191-0070 BOL191-0070 BOL191-0070 BOL191-0070 BOL191-0070

  

POL063-0004 POL063-0002 POL063-0002 POL063-0005 POL062-0005 POL062-0005

POL062-0002 POL062-0002

POL062-0001

 



  



POL067-0003 POL067-0003 POL067-0003 POL067-0003 POL067-0003 POL067-0003

POL067-0002 POL067-0002

BOL190-0144 BOL190-0144 BOL190-0144 BOL190-0144 BOL190-0144

LOK240-0032 LOK240-0032 LOK240-0032

  

POL062-0013 POL062-0003 POL062-0003

  

POL067-0007 POL067-0007 POL067-0007

Cable shoe 68-4

Water strainer ¼”

Strainer element

Teflon gasket 4 mm

Cap for ¼” strainer

Housing Assy.

(Housing + cap)

Circuit breaker 10A

Circuit breaker 15A

Pump, Water, EX7, 120v, Ulka Pump, Water, EX7, 230V 50/60HZ, Ulka

ELE039-0048 ELE039-0048 ELE039-0048 ELE039-0048 ELE039-0048 ELE039-0048

FIL175-0020 FIL175-0020 FIL175-0020 FIL175-0020 FIL175-0020 FIL175-0020

FIL175-0046 FIL175-0046 FIL175-0046 FIL175-0046 FIL175-0046 FIL175-0046

GAS082-0008 GAS082-0008 GAS082-0008 GAS082-0008 GAS082-0008 GAS082-0008

FIL175-0027 FIL175-0027 FIL175-0027 FIL175-0027 FIL175-0027 FIL175-0027

FIL175-0051 FIL175-0051 FIL175-0051 FIL175-0051 FIL175-0051 FIL175-0051

ELE035-0069 ELE035-0069 ELE035-0069

ELE035-0021 ELE035-0021 ELE035-0021 ELE035-0021 ELE035-0021 ELE035-0021



PUM055-0005 PUM055-0005 PUM055-0005 PUM055-0005 PUM055-0005

PUM055-0006 PUM055-0006 PUM055-0006 PUM055-0006 PUM055-0006



ELE035-0069 ELE035-0069

Page 77

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Description

Rubber shock absorber

for Ulka

Screw

Cat. No.

1730 2340 2540 3140 3850 3870



SKR203-0006 SKR203-0006 SKR203-0006 SKR203-0006 SKR203-0006

BOL191-0140 BOL191-0140 BOL194-0342 BOL194-0342 BOL194-0342

Nut

Washer

Rivet, Dome Head,

4x14

Air pump

Elbow Connection O-

RING - 1/8" M / 6

Hose

Fitting 5/16”x1/8”

(straight)



NUT192-0191 NUT192-0191 NUT192-0155 NUT192-0155 NUT192-0155

NUT193-0347 NUT193-0347 NUT193-0276 NUT193-0276 NUT193-0276

BOL194-0331 BOL194-0331

PUM058-0011 PUM058-0011 PUM058-0011 PUM058-0011 PUM058-0011

FIT100-0806 FIT100-0806 FIT100-0806 FIT100-0806 FIT100-0806

 

  

FIT100-0287 FIT100-0287 FIT100-0287

Page 78

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FRONT VIEW

Model 1730

Model 2340/2540

Page 79

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FRONT VIEW (Continue)

No. Description 1730 2340/2540 3140 3850/3870

1 Reservoir water drain valve 2 Ring for drain valve 3 Door closing device 4 Door switch 5 Autoclave cover 6 Water reservoir cover

Water reservoir

– assembly

Safety

valve

Air relief valve, EK & EKA

CE marked ASME approved

E, EA EK, EKA

Air relief valve, E & EA 10 Pressure gauge 11 Validation port cover 12 Main switch

Printer - if installed 13

Cover - if w/o printer 14 Front panel key board 15 Completion to panel

16 Panel base

DPU-20

DPU-30 17 Flat cable ANL-T2 – RS232 18 RS232 port cover

VLV170-0066 VLV170-0066 VLV170-0066 VLV170-0066

CMT240-0003 CMT240-0003 CMT240-0003 CMT240-0003

LOK240-0001 LOK240-0001 LOK387-0032 LOK387-0032

ELE036-0009 ELE036-0009 ELE036-0009 ELE036-0009

See “Outer cabinet assembly”

POL067-0004 POL067-0004 POL067-0004 POL067-0004

CMT173-0029 CMT254-0011 CMT314-0005 CMT387-0026

CMT173-0030 CMT240-0047

SVL029-0028 SVL029-0028 SVL029-0028 SVL029-0028

SVL029-0004 SVL029-0004 SVL029-0004 SVL029-0004

CMT100-0003 CMT100-0003

CMT100-0006 CMT100-0006 CMT100-0006 CMT100-0006



ELE035-0012 ELE035-0012 ELE035-0012 ELE035-0012



CTP201-0061 CTP201-0061 CTP201-0061 CTP201-0061

POL063-0004 POL063-0002 POL063-0005 POL063-0003

POL062-0001



GAU029-0009 GAU029-0009 GAU029-0009

POL065-0006 POL065-0006 POL065-0006

THE002-0005 THE002-0022 THE002-0022

POL067-0002 POL067-0007 POL067-0007

POL062-0002



CTP201-0084 CTP201-0084 CTP201-0084

POL067-0003 POL067-0003 POL067-0003

 

POL062-0013 POL062-0003

Page 80

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VESSEL ASSEMBLY

Page 81

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DOOR TIGHTENING BOLT – ASSEMBLY

No. Description

1730, 2340, 2540 3140, 3850, 3870

1 Bushing LOK240-0003 LOK387-0003

2 Door tightening bolt assembly LOK240-0029 LOK387-0029

3 Locking screw housing LOK240-0005 LOK387-0005

4 Locking base LOK240-0012 LOK387-0012

5 Locking housing axe - assembly LOK240-0013 LOK387-0036

6 Door locking device pin LOK240-0035 LOK387-0016

7 Bakelite handle HAN071-0003 HAN071-0006

8 Closing bridge “c” clip NUT193-0302 NUT193-0303

9 Cotter pin LOK692-0039 LOK692-0039

10 Okolon disc LOK240-0017 LOK387-0017

Door tightening bolt – assembly LOK240-0001 LOK387-0032

Cat. No.

Page 82

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OUTER CABINET - ASSEMBLY

Page 83

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WATER OUTLET STRAINER

Cap

Cap for ¼” strainer FIL175-0027

Strainer element FIL175-0046

Teflon gasket 4 mm GAS082-0008

Strainer Housing + Cap FIL175-0051

Gasket

Description Cat. No.

Strainer element

Strainer Housing

Page 84

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13. PRESSURE VS TEMPERATURE FOR SATURATED STEAM

°C kPa Bar °F psig psia °C kPa Bar °F InHg psia

104.3117.9 1.18 219.7 2.4 17.1 45.810 0.10 114.5 2.95 1.5

104.4118.6 1.18 219.9 2.5 17.2 54.115 0.15 129.3 4.44 2.2

104.5118.6 1.19 220.1 2.5 17.2 60.120 0.20 140.2 5.90 2.9

104.6119.3 1.19 220.3 2.6 17.3 65.025 0.25 149.1 7.39 3.6

104.7120.0 1.20 220.5 2.7 17.4 68.930 0.30 156.4 8.86 4.4

104.8120.0 1.20 220.6 2.7 17.4 72.735 0.35 162.9 10.34 5.1

104.9120.4 1.20 220.8 2.8 17.5 75.940 0.40 168.6 11.81 5.8

105.0120.7 1.21 221.0 2.8 17.5 78.845 0.45 173.8 13.30 6.5

105.1121.3 1.21 221.2 2.9 17.6 81.350 0.50 178.4 14.76 7.3

105.2122.0 1.22 221.4 3.0 17.7

°C kPa Bar °F psig psia

105.3122.0 1.22 221.5 3.0 17.7

105.4122.7 1.23 221.7 3.1 17.8 100.0101.3 1.01 212.0 0.0 14.7

105.5122.7 1.23 221.9 3.1 17.8 100.1101.7 1.02 212.2 0.1 14.8

105.6123.4 1.23 222.1 3.2 17.9 100.2102.1 1.02 212.4 0.1 14.8

105.7124.1 1.24 222.3 3.3 18.0 100.3102.4 1.02 212.5 0.2 14.9

105.8124.1 1.24 222.4 3.3 18.0 100.4102.8 1.03 212.7 0.2 14.9

105.9124.7 1.24 222.6 3.4 18.1 100.5103.2 1.03 212.9 0.3 15.0

106.0125.1 1.25 222.8 3.5 18.2 100.6103.6 1.04 213.1 0.3 15.0

106.1125.5 1.26 223.0 3.5 18.2 100.7104.0 1.04 213.3 0.4 15.1

106.2126.0 1.26 223.2 3.6 18.3 100.8104.3 1.04 213.4 0.4 15.1

106.3126.2 1.26 223.3 3.6 18.3 100.9104.7 1.05 213.6 0.5 15.2

106.4126.8 1.27 223.5 3.7 18.4 101.0105.1 1.05 213.8 0.5 15.2

106.5127.2 1.27 223.7 3.8 18.5 101.1105.4 1.05 214.0 0.6 15.3

106.6127.7 1.28 223.9 3.8 18.5 101.2105.8 1.06 214.2 0.7 15.4

106.7128.1 1.28 224.1 3.9 18.6 101.3106.2 1.06 214.3 0.7 15.4

106.8128.5 1.29 224.2 3.9 18.6 101.4106.6 1.07 214.5 0.8 15.5

106.9129.0 1.29 224.4 4.0 18.7 101.5106.9 1.07 214.7 0.8 15.5

107.0129.6 1.29 224.6 4.1 18.8 101.6107.3 1.07 214.9 0.9 15.6

107.1129.9 1.30 224.8 4.2 18.9 101.7107.7 1.08 215.1 0.9 15.6

107.2130.4 1.30 225.0 4.2 18.9 101.8108.1 1.08 215.2 1.0 15.7

107.3130.8 1.31 225.1 4.3 19.0 101.9108.4 1.08 215.4 1.0 15.7

107.4131.3 1.31 225.3 4.3 19.0 102.0108.8 1.09 215.6 1.1 15.8

107.5131.7 1.32 225.5 4.4 19.1 102.1109.2 1.09 215.8 1.1 15.8

107.6132.2 1.32 225.7 4.5 19.2 102.2109.6 1.10 216.0 1.2 15.9

107.7132.6 1.33 225.9 4.6 19.3 102.4110.0 1.10 216.3 1.3 16.0

107.8133.1 1.33 226.0 4.6 19.3 102.5110.7 1.11 216.5 1.4 16.1

107.9133.5 1.34 226.2 4.7 19.4 102.6111.1 1.11 216.7 1.4 16.1

108.0134.0 1.34 226.4 4.7 19.4 102.7111.5 1.12 216.9 1.5 16.2

108.1134.4 1.34 226.6 4.8 19.5 102.8111.9 1.12 217.0 1.5 16.2

108.2134.9 1.35 226.8 4.9 19.6 102.9112.3 1.12 217.2 1.6 16.3

108.3135.3 1.35 226.9 4.9 19.6 103.0112.7 1.13 217.4 1.7 16.4

108.4135.8 1.36 227.1 5.0 19.7 103.1113.1 1.13 217.6 1.7 16.4

108.5136.2 1.36 227.3 5.1 19.8 103.2113.5 1.14 217.8 1.8 16.5

108.6136.7 1.37 227.5 5.1 19.8 103.3114.0 1.14 217.9 1.8 16.5

108.7137.1 1.37 227.7 5.2 19.9 103.4114.3 1.14 218.1 1.9 16.6

108.8137.6 1.38 227.8 5.2 19.9 103.5114.7 1.15 218.3 1.9 16.6

108.9138.1 1.38 228.0 5.3 20.0 103.6115.1 1.15 218.5 2.0 16.7

109.0138.5 1.39 228.2 5.4 20.1 103.7115.6 1.16 218.7 2.1 16.8

109.1139.0 1.39 228.4 5.5 20.2 103.8116.0 1.16 218.8 2.1 16.8

109.2139.5 1.39 228.6 5.6 20.3 103.9116.3 1.16 219.0 2.2 16.9

109.3140.0 1.40 228.7 5.6 20.3 104.0116.7 1.17 219.2 2.2 16.9

109.4140.5 1.40 228.9 5.7 20.4 104.1117.1 1.17 219.4 2.3 17.0

109.5140.9 1.41 229.1 5.7 20.4 104.2117.5 1.18 219.6 2.4 17.1

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°C kPa Bar °F psig psia °C kPa Bar °F psig psia

115.1 169.7 1.70 239.2 9.9 24.6 109.6141.4 1.41 229.3 5.8 20.5

115.2 170.2 1.70 239.4 10.0 24.7 109.7142.0 1.42 229.5 5.9 20.6

115.3 170.8 1.71 239.5 10.0 24.7 109.8142.4 1.42 229.6 5.9 20.6

115.4 171.3 1.71 239.7 10.1 24.8 109.9142.9 1.43 229.8 6.0 20.7

115.5 171.8 1.72 239.9 10.2 24.9 110.0143.3 1.43 230.0 6.1 20.8

115.6 172.4 1.72 240.1 10.3 25.0 110.1143.9 1.44 230.2 6.2 20.9

115.7 173.1 1.73 240.3 10.4 25.1 110.2144.3 1.44 230.4 6.3 21.0

115.8 173.6 1.74 240.4 10.5 25.2 110.3144.8 1.45 230.5 6.3 21.0

115.9 174.1 1.74 240.6 10.6 25.3 110.4145.3 1.45 230.7 6.4 21.1

116.0 174.7 1.75 240.8 10.6 25.3 110.5145.8 1.46 230.9 6.4 21.1

116.1 175.3 1.75 241.0 10.7 25.4 110.6146.2 1.46 231.1 6.5 21.2

116.2 175.9 1.76 241.2 10.8 25.5 110.7146.7 1.47 231.3 6.6 21.3

116.3 176.4 1.76 241.3 10.9 25.6 110.8147.2 1.47 231.4 6.6 21.3

116.4 177.0 1.77 241.5 11.0 25.7 110.9147.7 1.48 231.6 6.7 21.4

116.5 177.6 1.78 241.7 11.1 25.8 111.0148.2 1.48 231.8 6.8 21.5

116.6 178.2 1.78 241.9 11.2 25.9 111.1148.6 1.49 232.0 6.9 21.6

116.7 178.7 1.79 242.1 11.2 25.9 111.2149.6 1.49 232.2 7.0 21.7

116.8 179.3 1.79 242.2 11.3 26.0 111.3149.6 1.50 232.3 7.0 21.7

116.9 180.0 1.80 242.4 11.4 26.1 111.4150.3 1.50 232.5 7.1 21.8

117.0 180.5 1.80 242.6 11.5 26.2 111.5151.0 1.51 232.7 7.2 21.9

117.1 181.1 1.81 242.8 11.6 26.3 111.6151.0 1.51 232.9 7.2 21.9

117.2 181.6 1.82 243.0 11.7 26.4 111.7151.7 1.52 233.1 7.3 22.0

117.3 182.2 1.82 243.1 11.7 26.4 111.8152.2 1.52 233.2 7.4 22.1

117.4 182.8 1.83 243.3 11.8 26.5 111.9152.7 1.53 233.4 7.4 22.1

117.5 183.4 1.83 243.5 11.9 26.6 112.0153.2 1.53 233.6 7.5 22.2

117.6 184.0 1.84 243.7 12.0 26.7 112.1153.8 1.54 233.8 7.6 22.3

117.7 184.5 1.85 243.9 12.1 26.8 112.2154.3 1.54 234.0 7.7 22.4

117.8 185.1 1.85 244.0 12.1 26.8 112.3154.8 1.55 234.1 7.7 22.4

117.9 185.7 1.86 244.2 12.2 26.9 112.4155.3 1.55 234.3 7.8 22.5

118.0 186.3 1.86 244.4 12.3 27.0 112.5155.8 1.56 234.5 7.9 22.6

118.1 186.9 1.87 244.6 12.4 27.1 112.6156.3 1.56 234.7 8.0 22.7

118.2 187.5 1.88 244.8 12.5 27.2 112.7156.8 1.57 234.9 8.1 22.8

118.3 188.2 1.88 244.9 12.6 27.3 112.8157.3 1.57 235.0 8.1 22.8

118.4 188.8 1.89 245.1 12.7 27.4 112.9157.9 1.58 235.2 8.2 22.9

118.5 189.4 1.89 245.3 12.8 27.5 113.0158.4 1.58 235.4 8.3 23.0

118.6 190.0 1.90 245.5 12.9 27.6 113.1158.9 1.59 235.6 8.4 23.1

118.7 190.6 1.91 245.7 13.0 27.7 113.2159.4 1.59 235.8 8.4 23.1

118.8 191.2 1.91 245.8 13.0 27.7 113.3159.9 1.60 235.9 8.5 23.2

118.9 191.8 1.92 246.0 13.1 27.8 113.4160.4 1.60 236.1 8.6 23.3

119.0 192.4 1.92 246.2 13.2 27.9 113.5160.0 1.61 236.3 8.7 23.4

119.1 193.0 1.93 246.4 13.3 28.0 113.6161.5 1.62 236.5 8.7 23.4

119.2 193.7 1.94 246.6 13.4 28.1 113.7162.1 1.62 236.7 8.8 23.5

119.3 194.3 1.94 246.7 13.5 28.2 113.8162.6 1.63 236.8 8.9 23.6

119.4 194.9 1.95 246.9 13.6 28.3 113.9163.1 1.63 237.0 9.0 23.7

119.5 195.5 1.95 247.1 13.7 28.4 114.0163.7 1.64 237.2 9.0 23.7

119.6 196.1 1.96 247.3 13.8 28.5 114.1164.2 1.64 237.4 9.1 23.8

119.7 196.7 1.97 247.5 13.9 28.6 114.2164.8 1.65 237.6 9.2 23.9

119.8 197.3 1.97 247.6 13.9 28.6 114.3165.3 1.65 237.7 9.3 24.0

119.9 197.9 1.98 247.8 14.0 28.7 114.4165.9 1.66 237.9 9.4 24.1

120.0 198.5 1.99 248.0 14.1 28.8 114.5166.4 1.66 238.1 9.4 24.1

120.1 199.2 1.99 248.2 14.2 28.9 114.6167.0 1.67 238.3 9.5 24.2

120.2 199.8 2.00 248.4 14.3 29.0 114.7167.5 1.67 238.5 9.6 24.3

120.3 200.5 2.00 248.5 14.4 29.1 114.8168.0 1.68 238.6 9.7 24.4

120.4 201.1 2.01 248.7 14.5 29.2 114.9168.6 1.69 238.8 9.7 24.4

120.5 201.8 2.02 248.9 14.6 29.3 115.0169.1 1.69 239.0 9.8 24.5

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°C kPa Bar °F psig psia °C kPa Bar °F psig psia

125.9 238.7 2.39 258.6 19.9 34.6 120.6202.4 2.02 249.1 14.7 29.4

126.0 239.4 2.39 258.8 20.0 34.7 120.7203.1 2.03 249.3 14.8 29.5

126.1 240.2 2.40 259.0 20.1 34.8 120.8203.7 2.04 249.4 14.8 29.5

126.2 240.9 2.41 259.2 20.2 34.9 120.9204.4 2.04 249.6 14.9 29.6

126.3 241.6 2.42 259.3 20.3 35.0 121.0205.0 2.05 249.8 15.0 29.7

126.4 242.3 2.42 259.5 20.4 35.1 121.1205.7 2.06 250.0 15.3 29.8

126.5 243.1 2.43 259.7 20.6 35.3 121.2206.3 2.06 250.2 15.4 29.9

126.6 243.8 2.44 259.9 20.7 35.4 121.3207.0 2.07 250.3 15.5 30.0

126.7 244.5 2.45 260.1 20.8 35.5 121.4207.6 2.08 250.5 15.6 30.1

126.8 245.3 2.45 260.2 20.9 35.6 121.5208.3 2.08 250.7 15.6 30.3

126.9 246.0 2.46 260.4 21.0 35.7 121.6208.9 2.09 250.9 15.8 30.5

127.0 246.8 2.47 260.6 21.1 35.8 121.7209.6 2.10 251.1 15.8 30.5

127.1 247.6 2.48 260.8 21.2 35.9 121.8210.2 2.10 251.2 15.9 30.6

127.2 248.3 2.48 261.0 21.3 36.0 121.9210.8 2.11 251.4 16.0 30.7

127.3 249.1 2.49 261.1 21.4 36.1 122.0211.5 2.11 251.6 16.1 30.8

127.4 249.9 2.50 261.3 21.5 36.2 122.1212.1 2.12 251.8 16.3 31.0

127.5 250.6 2.51 261.5 21.8 36.5 122.2212.8 2.13 252.0 16.3 31.0

127.6 251.4 2.51 261.7 21.8 36.5 122.3213.5 2.13 252.1 16.4 31.1

127.7 252.2 2.52 261.9 21.9 36.6 122.4214.2 2.14 252.3 16.5 31.2

127.8 252.9 2.53 262.0 22.0 36.7 122.5214.8 2.15 252.5 16.6 31.3

127.9 253.7 2.54 262.2 22.1 36.8 122.6215.2 2.16 252.7 16.7 31.4

128.0 254.5 2.54 262.4 22.2 36.9 122.7216.2 2.16 252.9 16.8 31.5

128.1 255.2 2.55 262.6 22.3 37.0 122.8216.9 2.17 253.0 16.9 31.6

128.2 256.0 2.56 262.8 22.4 37.1 122.9217.6 2.18 253.2 17.0 31.7

128.3 256.8 2.57 262.9 22.5 37.2 123.0218.3 2.18 253.4 17.1 31.8

128.4 257.5 2.58 263.1 22.7 37.4 123.1218.9 2.19 253.6 17.1 31.8

128.5 258.3 2.58 263.3 22.8 37.5 123.2219.6 2.20 253.8 17.2 31.9

128.6 259.1 2.59 263.5 22.9 37.6 123.3220.3 2.20 253.9 17.3 32.0

128.7 259.8 2.60 263.7 23.0 37.7 123.4221.0 2.21 254.1 17.4 32.1

128.8 260.6 2.61 263.8 23.1 37.8 123.5221.7 2.22 254.3 17.5 32.2

128.9 261.4 2.61 264.0 23.2 37.9 123.6222.4 2.22 254.5 17.6 32.3

129.0 262.2 2.62 264.2 23.3 38.0 123.7223.1 2.23 254.7 17.7 32.4

129.1 263.0 2.63 264.4 23.4 38.1 123.8223.7 2.24 254.8 17.8 32.5

129.2 263.8 2.64 264.6 23.6 38.3 123.9224.4 2.24 255.0 17.9 32.6

129.3 264.6 2.65 264.7 23.7 38.4 124.0225.1 2.25 255.2 17.9 32.6

129.4 265.4 2.65 264.9 23.8 38.5 124.1225.8 2.26 255.4 18.0 32.7

129.5 266.2 2.66 265.1 23.9 38.6 124.2226.5 2.26 255.6 18.1 32.8

129.6 267.0 2.67 265.3 24.0 38.7 124.3227.2 2.27 255.7 18.2 32.9

129.7 267.8 2.68 265.5 24.1 38.8 124.4227.9 2.28 255.9 18.3 33.0

129.8 268.6 2.69 265.6 24.3 39.0 124.5228.6 2.29 256.1 18.4 33.1

129.9 269.4 2.69 265.8 24.4 39.1 124.6229.3 2.29 256.3 18.6 33.3

130.0 270.3 2.70 266.0 24.5 39.2 124.7230.0 2.30 256.5 18.7 33.4

130.1 271.1 2.71 266.2 24.6 39.3 124.8230.7 2.31 256.6 18.8 33.5

130.2 271.9 2.72 266.4 24.7 39.4 124.9231.5 2.31 256.8 18.9 33.6

130.3 272.7 2.73 266.5 24.8 39.5 125.0232.2 2.32 257.0 19.0 33.7

130.4 273.5 2.73 266.7 25.0 39.7 125.1232.9 2.33 257.2 19.1 33.8

130.5 274.3 2.74 266.9 25.1 39.8 125.2233.6 2.34 257.4 19.2 33.9

130.6 275.1 2.75 267.1 25.2 39.9 125.3234.4 2.34 257.5 19.3 34.0

130.7 275.9 2.76 267.3 25.3 40.0 125.4235.1 2.35 257.7 19.4 34.1

130.8 276.7 2.77 267.4 25.4 40.1 125.5235.8 2.36 257.9 19.5 34.2

130.9 277.5 2.78 267.6 25.6 40.3 125.6236.5 2.37 258.1 19.6 34.3

131.0 278.3 2.78 267.8 25.7 40.4 125.7237.3 2.37 258.3 19.7 34.4

131.1 279.1 2.79 268.0 25.8 40.5 125.8238.0 2.38 258.4 19.8 34.5

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Legend:

psia ─ absolute pressure in psi Psig ─ gauge pressure in psi kPa ─ absolute pressure in kilo-Pascal InHg ─ pressure (vacuum) in inch-Mercury

°C kPa Bar °F psig psia °C kPa Bar °F psig psia

135.2 315.0 3.15 275.4 31.2 45.7 131.2280.0 2.80 268.2 25.9 40.6

135.3 315.9 3.16 275.5 31.3 45.8 131.3280.9 2.81 268.3 26.0 40.7

135.4 316.8 3.17 275.7 31.5 45.9 131.4281.7 2.82 268.5 26.2 40.9

135.5 317.7 3.18 275.9 31.6 46.1 131.5282.6 2.83 268.7 26.3 41.0

135.6 318.6 3.19 276.1 31.7 46.2 131.6283.4 2.83 268.9 26.4 41.1

135.7 319.5 3.20 276.2 31.9 46.3 131.7284.3 2.84 269.1 26.5 41.2

135.8 320.5 3.20 276.4 32.0 46.5 131.8285.1 2.85 269.2 26.7 41.4

135.9 321.4 3.21 276.6 32.1 46.6 131.9286.0 2.86 269.4 26.8 41.5

136.0 322.4 3.22 276.8 32.3 46.8 132.0286.8 2.87 269.6 26.9 41.6

136.1 323.3 3.23 277.0 32.4 46.9 132.1287.7 2.88 269.8 27.0 41.7

136.2 324.3 3.24 277.2 32.6 47.0 132.2288.5 2.89 270.0 27.1 41.8

136.3 325.2 3.25 277.3 32.7 47.2 132.3289.4 2.89 270.1 27.3 42.0

136.4 326.2 3.26 277.5 32.8 47.3 132.4290.2 2.90 270.3 27.4 42.1

136.5 327.1 3.27 277.7 33.0 47.4 132.5291.1 2.91 270.5 27.5 42.2

136.6 328.1 3.28 277.9 33.1 47.6 132.6291.9 2.92 270.7 27.6 42.3

136.7 329.0 3.29 278.1 33.2 47.7 132.7292.8 2.93 270.9 27.8 42.5

136.8 330.0 3.30 278.2 33.3 47.9 132.8293.6 2.94 271.0 27.9 42.6

136.9 330.9 3.31 278.4 33.3 48.0 132.9294.5 2.94 271.2 28.0 42.7

137.0 331.9 3.32 278.6 33.4 48.1 133.0295.4 2.95 271.4 28.1 42.8

137.1 332.8 3.33 278.8 33.6 48.3 133.1296.2 2.96 271.6 28.3 43.0

137.2 333.8 3.34 279.0 33.7 48.4 133.2297.1 2.97 271.8 28.4 43.1

137.3 334.7 3.35 279.1 33.8 48.5 133.3297.9 2.98 271.9 28.5 43.2

137.4 335.6 3.36 279.3 34.0 48.7 133.4298.8 2.99 272.1 28.6 43.3

137.5 336.6 3.37 279.5 34.1 48.8 133.5299.7 3.00 272.3 28.8 43.5

137.6 337.5 3.38 279.7 34.3 49.0 133.6300.6 3.01 272.5 28.9 43.6

137.7 338.5 3.38 279.9 34.4 49.1 133.7301.5 3.01 272.7 29.0 43.7

137.8 339.4 3.39 280.0 34.5 49.2 133.8302.4 3.02 272.8 29.2 43.9

137.9 340.4 3.40 280.2 34.7 49.4 133.9303.3 3.03 273.0 29.3 44.0

138.0 341.4 3.41 280.4 34.8 49.5 134.0304.2 3.04 273.2 29.4 44.1

138.1 342.4 3.42 280.6 35.0 49.7 134.1305.1 3.05 273.4 29.5 44.2

138.2 343.4 3.43 280.8 35.1 49.8 134.2306.0 3.06 273.6 29.7 44.4

138.3 344.4 3.44 280.9 35.2 49.9 134.3306.9 3.07 273.7 29.8 44.5

138.4 345.4 3.45 281.1 35.4 50.1 134.4307.8 3.08 273.9 29.9 44.6

138.5 346.4 3.46 281.3 35.5 50.2 134.5308.7 3.09 274.1 30.1 44.8

138.6 347.4 3.47 281.5 35.7 50.4 134.6309.6 310 274.3 30.2 44.9

138.7 348.4 3.48 281.7 35.9 50.6 134.7310.5 3.10 274.5 30.3 45.0

138.8 349.4 3.49 281.8 36.0 50.7 134.8311.4 3.11 274.6 30.5 45.2

138.9 350.4 3.50 282.0 36.1 50.8 134.9312.3 3.12 274.8 30.6 45.3

139.0 351.4 3.51 282.2 36.3 51.0 135.0313.2 3.13 275.0 30.7 45.4

139.1 352.4 3.52 282.4 36.4 51.1 135.1314.1 3.14 275.2 31.1 45.6

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14. XPCS Manual

Definitions

PC – Personal computer.

Program – a complete, self-contained set of computer instructions that you

use to perform a specific task such as word processing, accounting or data management. Program is also called Application.

PCS – Cat Technologies LTD. code development, controlling and communication technology.

PCS Target platform – Cat Technologies LTD. controlling system based on PCS card.

PCS communication – exchange data between PCS components via RS232 or RS485, using PCS data exchange protocol.

Download – Send data to the hardware target platform.

Upload – Retrieve data from the hardware target platform.

Calibration - adjusting analog input presentation value by changing gain and

offset values.

Overview

XPCS is a Data exchange program that lets you perform downloading of PCS code, downloading/uploading analog inputs gain and offset values. The program using PCS communication module, to connect between target platform and PC.

XPCS Aim

♦ Download PCS code data. ♦ Calibration.

Minimum Requirements

♦ Pentium processor or equivalent. ♦ 32MB of RAM, 32 MB of free hard drive space. ♦ CD-ROM drive. ♦ Available serial communication port. ♦ Windows 9X/NT 4.

User Requirements

To operate this program, user needs a basic knowledge of PCS.

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Installation

♦ Select the CD drive by double click on him. ♦ When the window open find and double click on the file

"setup.exe"

♦ This will launch the installer, follow the on screen instructions.

Using XPCS

Configuring the program

On 'XPCS' main window, press on 'Options' button. 'Options window will be displaed.

Configuring communication settings

In 'Port Number' text box type serial port number connected to the PCS Target platform, or modem port number to remotely connection.

In 'Baudrate' text box type the PCS Target platform baud rate. Usually the value is: 19200.

'Wait loop' it is a communication time error counter. To fix communication problems with remote targets via modem, try to insert greater value.

In 'Address' text box, insert the PCS Target address.

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Modem Configurations

To connect to remote target via a modem, select 'Active' check box in 'Modem Config' frame.

'Connection Timeout' it is a waiting time in seconds to requested data form the PCS target platform. If no data retrieved from the target after wait time, the program generates a communication time error.

'Dial Time Out' it is a waiting time in seconds to be used by the local modem trying to connect to the remote modem. On end of time, the program generates timeout error.

'Phone Number' is a phone number dial to.

Download Setting configuration

If 'Get and set Gain Offset' checked, when program performing download, all gain and offset values will be stored before PCS code downloading, and restored after downloading are finished.

If 'Get and Set Parameters' checked, when program performing download, all parameters will be stored before PCS code downloading and restored after downloading are finished.

Note: The program storing parameters only in these conditions:

♦ CAT Technologies ADMC Program Installed on PC. ♦ The Downloaded file (DWN) have same name as one of the ADMC

machine types file (for example if downloaded file name is: LabTN2.DWN, this file ADMC compatible, because ADMC type file: LabTN2.mdb exist).

Note: Only current selected Program (For example: 1-Instruments) parameters will be saved and restored.

Note: Because the PCS target platform parameters saving process are complex, restoring Parameters task takes long time (few minutes)!

Note: Theirs no need to edit options every time that program start running. The program saves setting on 'OK' button pressing and starting up with last settings.

Connecting to the PCS Target platform

The program can be connected to the PCS Target by RS232 serial cable, or via a modem. If program configured perform connection via a modem (Modem Active selected), pressing 'Go Online' button on main XPCS window will display 'Modem connection' dialog box:

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By pressing on 'Connect' button, program will try to connect to remote PCS Target. Opening connection between remote PCS Target and PC, performing next tasks:

♦ Check If COM Port is available. ♦ Detect modem. ♦ Dial a phone number. ♦ Wait for connection establishment. ♦ Check if remote target platform are connected.

If one of the tasks fails, the program will abort connection process and will display relevant error message.

If 'Modem active' option not selected, by pressing on 'Connect' button, the program will open communication port. In this case, communication establishment tasks will be:

♦ Check if COM Port is available. ♦ Open COM Port.

Note: In this case the program not checking if target platform connected.

After connection was established, the main XPCS window will be displayed.

When program is online, buttons 'Go offline', 'Calibration', 'Download' will be displayed.

Pressing 'Go Offline' button will close current connection and buttons 'Go Online', 'Options' and 'Database' will be displayed on the main XPCS window:

Pressing on 'Calibration' button will display 'Calibration' window. Pressing on 'Download' button will display 'Download' window.

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Calibration window

The calibration window will try to connect with the PCS Target platform. The connection tasks are: ♦ Check if target connected. On status bar displayed: "Looking for

machine…".

♦ Upload all 16 Analog inputs gain and offset values. On status bar

displayed: "Uploading Gain & Offset…".

♦ Uploading analog inputs values. On Status bar displayed: "Connected".

This task performing periodical every 500 milliseconds, this allow real time refreshing of the analog inputs values.

Type File button

This button allow select target type file (in example file is: "C:\pcs\dbase\LabTn2.DWN"). Pressing this button will display 'Open file' dialog box. If program will find same file name in ADMC directory, in Inputs table, Analog inputs names will be displayed in color.

When program connected, double click on one of the inputs table rows, will display calibration tool. With this tool you can calibrate selected analog input.

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Calibration tool description

Gain text box – use for manual inserting of the Gain value. Offset text box – use for manual inserting of the Offset value.

Min and Max – limits for gain and offset values. If ADMC compatible type file not found, Min and Max labels will show "N/A".

Note: When Min and Max are N/A, you must be very careful, because the gain and offset values not limited at this case and may be inserted wrong gain or offset value.

Upload button – Press this button to upload gain and offset values from the target platform. All 16 analog inputs gain and offset values will be uploaded.

Download button – Press this button to download Gain and Offset of the current selected analog input. The values displayed in Gain and offset text boxes will be downloaded. If Inserted values are wrong, relevant error message will be displayed and download operation will be aborted.

Calculation

Calculate Gain and Offset values by inserting 4 values: Actual High, Actual Low, Read High and Read Low to the formula. For more information about Gain and offset calculation see User Manual supplied with PCS Target platform. Pressing 'Calculate' button will calculate new Gain and Offset values. The new values will be displayed in the Gain and Offset text boxes.

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Close button

Pressing this button will close 'Calibration' window and display main XPCS window.

Download window

This window allow download PCS code file.

Type file button

Press this button to select requested file to download. The PCS Downloadable file type is: *.DWN. The names of the selected file are displayed on the button.

Note: No need to select type file, if requested file name already displayed on the button (In example: "LabTn2.DWN").

Status Bar

The status bar at the bottom of the window, displaying current downloading process status (In Example: "Ready to process").

'Download' Button Press this button to perform download with selected file. When download performing, the program displaying on the window downloading process progress messages. After download process are finished, the status bar displaying "Download Finished".

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Download Tasks

♦ Check if PCS Target connected. Status message: "Looking for

machine..."

♦ If 'Get and Set Gain & Offset' option in 'Options' window are selected,

the program will upload values of all analog inputs gain and offset. Status message: "Uploading Gain and Offset..."

♦ If 'Get and Set Parameters' option in 'Options' window are selected, and

downloaded file type is ADMC compatible, the program will upload all parameters of the current selected program (foe example: 1-instruments). Status message: "Uploading Parameters..."

♦ Download file. The program will display 'Downloading…' dialog

window with progress bar and counter of the downloaded packets:

♦ Wait for target platform startup. After downloading of the file complete,

the PCS Target platform restarts. It takes several seconds to target start running with new code and before downloading parameters and gain/offset, we must wait to target will start again communicate with the PC. Status message: "Waiting for machine startup..."

♦ If 'Get and Set Parameters' option in 'Options' window is selected, and

downloaded file type is ADMC compatible, the program will download all parameters of the current selected program (for example: 1instruments). Status message: "Downloading Parameters..."

♦ If 'Get and Set Gain & Offset' option in 'Options' window is selected, the

program will download values of all analog inputs gain and offset. Status message: "Downloading Gain and Offset..."

When download process finished, status bar displaying: "Download Finished"

Note: If error occurs during download process, relevant error massage will be displayed. The message box with 'Retry' option will happen.

At the end of the download process, the window looks like in the picture:

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Note: Upload and Download green messages of the Parameters and Gain & Offset tasks displayed only if the relevant options were selected in the 'Options' window.

Expectable errors list

Can not upload Gain and Offset!

Description: This message may be displayed during download process, when

program trying to upload Gain and Offset values.

Reason: Probably the communication between PCS Target and PC fail.

Tips: Check if communication RS232 cable connected. If it is a modem

connection, check if Modem cable connected, in this case it can be a remote modem cable disconnected or RS232 cable between remote modem and target platform are disconnected.

Can not upload Parameters!

Description: This message may be displayed during download process, when

program trying to upload Parameters.

Reason: Probably the communication between PCS Target and PC fail.

Tips: Check if communication RS232 cable connected. If it is a modem

connection, check if Modem cable connected, in this case it can be a remote modem cable disconnected or RS232 cable between remote modem and target platform are disconnected.

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Fail download program!

Description: This message may be displayed during download process, when

program trying to download code file.

Reason: Probably the communication between PCS Target and PC fail, or downloaded file are wrong or damaged.

Tips: Check if communication RS232 cable connected. If it is a modem connection, check if Modem cable connected, in this case it can be a remote modem cable disconnected or RS232 cable between remote modem and target platform are disconnected. Try to download other file.

Fail download Parameters! Description: This message may be displayed during download process, when program trying to download Parameters.

Reason: Probably the communication between PCS Target and PC fail, or PCS Target platform are damaged and can not save data on flash memory.

Fail Downloading Gain and Offset! Description: This message may be displayed during download process, when

program trying to download Gain and Offset values.

Reason: Probably the communication between PCS Target and PC fail, or PCS Target platform are damaged and can not save data on flash memory.

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Error Opening Type file: File Name Description: This message may be displayed during download process, when

program trying to open ADMC compatible type file (*.mdb) to get from him parameters data.

Reason: The file may be damaged or used by another application.

Tips: Try to download other file. If operation success, try to find what

application using the file and in the worse case, restart the PC. If the problem continues, probably the files are damaged. In this case try to replace the file with new same file from the ADMC installation CD under 'Support' directory.

Invalid Actual High value!

Invalid Actual Low value! Invalid Read High value! Invalid Read Low value! Description: This message displayed when user trying to calculate Gain and

Offset by pressing on 'Calculate' button on 'Calibration' window.

Reason: In one of the text boxes inserted wrong number, or not numeric data.

Tips: Type Numeric data type in the text box.

The Actual High value is not in range! The Actual Low value is not in range! The Read High value is not in range! The Read Low value is not in range! Description: This message displayed when user trying to calculate Gain and

Offset by pressing on 'Calculate' button on 'Calibration' window.

Reason: In one of the text boxes inserted wrong number. The number must be: 1>Number>1000.

Tips: Type In Range number.

Read High must be equal or great than Read Low! Description: This message displayed when user trying to calculate Gain and

Offset by pressing on 'Calculate' button on 'Calibration' window.

Reason: Read High value is lees than Read Low value

Tips: Read High value must bee great than Read Low value.

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Can not calculate. Invalid values found! … Description: This message displayed when user trying to calculate Gain and

Offset by pressing on 'Calculate' button on 'Calibration' window.

Reason: Read High value - Read Low value = 0

Tips: Read High value must bee great than Read Low value.

The Gain value must be equal or les than … The Gain value must be equal or great than … The Offset value must be equal or les than … The Offset value must be equal or great than …

Description: This message displayed when user trying to download Gain and

Offset by pressing 'Download' button on 'Calibration' window.

Reason: Gain or Offset value displayed in Gain or Offset text boxes are not in limits.

Tips: The value in the Gain or Offset boxes must be in Min/Max limits.

Invalid Gain Value!

Invalid Offset Value!

Description: This message displayed when user trying to download Gain and

Offset by pressing 'Download' button on 'Calibration' window.

Reason: Probably the Gain or Offset value displayed in Gain or Offset text boxes are not numeric data.

Tips: Type numeric value in Gain or Offset text boxes.

Illegal Port number: …

Description: This message displayed when user pressing on 'OK' button on 'Options' window.

Reason: Wrong port number is inserted.

Tips: Type value: 0>VAL>17 in 'Port Number' text box.

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Illegal Baudrate: …

Description: This message displayed when user pressing on 'OK' button on

'Options' window.

Reason: Wrong Baud rate is inserted.

Tips: Type values 9600 or 19200 in 'Baudrate' text box.

Illegal Wait Loop value: …

Description: This message displayed when user pressing on 'OK' button on

'Options' window.

Reason: Wrong Wait Loop value is inserted.

Tips: Type numeric value in 'Wait Loop' text box.

Illegal Autoclave Address: Description: This message displayed when user pressing on 'OK' button on

'Options' window.

Reason: Wrong Address value is inserted.

Tips: Type numeric value: 0<VAL>17.

Illegal Dial Timeout: Description: This message displayed when user pressing on 'OK' button on

'Options' window.

Reason: Wrong Dial Timeout value is inserted.

Tips: Type numeric value.