turck TBIP-L-FDIO1-2IOL Series, TBIP-L4-FDIO1-2IOL, TBIP-L5-FDIO1-2IOL Safety Manual

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TBIP-L…-FDIO1-2IOL

Safety Block I/O Module

Safety manual – Translation

2 Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com

Table of Contents

1 About this Document 5

2 Scope 5

3 Safety Integrity Level/Performance Level/Category 5

4 Product Description 6

4.1 Intended Use 6

4.1.1 Foreseeable Misuse 6

4.2 Device Overview 6

4.3 Type Labels 7

4.4 Switches and Connectors 7

4.5 Block Diagram 7

5 Safety Function 8

5.1 Safe Status 8

5.2 Fatal Error 8

6 Safety Planning 8

6.1 Prerequisites 8

6.2 Reaction Time 8

6.3 Safety Characteristic Data 9

7 Operating Instructions 9

7.1 General 9

7.2 Before Operation 10

7.2.1 Mounting 10

7.2.2 Connecting 11

7.2.3 Address Assignment 12

7.2.4 Conguring 12

7.3 Operating 13

7.3.1 Indication Elements 13

7.3.2 Output Error Behavior 14

7.3.3 Decommissioning 14

8 Appendix Wiring Diagrams 14

8.1 Ethernet 14

8.2 Supply Voltage 14

8.2.1 TBIP-L5-FDIO1-2IOL 14

8.2.2 TBIP-L4-FDIO1-2IOL 15

8.3 Safety Inputs 15

8.4 Safety In-/Outputs 15

8.5 DXP 15

8.6 IO-Link 15

9 Appendix: Switching examples 16

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9.1 Inputs 16

9.2 Outputs 16

3

10 Appendix: Designations and Abbreviations 17

11 Appendix: Function Tests 17

12 Appendix: Document History 17

13 Appendix: Technical data 18

14 Appendix: Declaration of Conformity 20

4

Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com

1 About this Document

This safety manual contains all information that is required by users to operate the device in
functional safety systems. Read this manual carefully before using the device.

This document addresses only functional safety according EN ISO 13849-1 and EN/IEC 61508.
Other issues are not considered.

All instructions must be followed in order to assure functional safety.

Always make sure that this is the latest version of the safety manual at www.turck.com.
TheGerman versionis considered the definitive document. Every care was taken in the produc­tion of the translations of this document. If there is any uncertainty in its interpretation, refer to
theEnglish version of the safety manual or contact TURCK directly.

2 Scope

This safety manual is valid for the Turck CIP Safety devices TBIP-L4-FDIO1-2IOL and
TBIP-L5-FDIO1-2IOL.

3 Safety Integrity Level/Performance Level/Category

The devices are rated for applications rated to:

SIL3 according to EN/IEC 61508 and EN/IEC 62061

■

Category 4/PLe according to EN ISO 13849-1

■

V01.0 | 2017/10

5

Product Description

4 Product Description

The TBIP-L4-FDIO1-2IOL and TBIP-L5-FDIO1-2IOL are safety block I/O modules for safety applica­tions with CIP Safety over EtherNet/IP™.

The devices provide two safety SIL3-inputs (FDI) to connect 2-channel mechanical safety
switches and electronic safety sensors (OSSD).
Two further SIL3-channels (FDX) can be freely used as inputs (FDI) or outputs (FDO). The safety
outputs serve for the safety shutdown of loads (ohmic up to 2 A).
For non-safety functions, the devices provide four universal In-/outputs (DXP) at ports C4 and
C5 as well as two IO-Link master channels (IOL) at ports C6 and C7 for connecting IO-Link
sensors and IO-Link hubs. Additionally, the IO-Link slots each provide one digital in-/output at
pin2.
The non-safety ports C4, C5 and C7 can be switched-o safe via the internal outputs FSO0 and
FSO1 (see”4.5 Block Diagram” on p.7). This allows a safety shutdown of the connected
sensors and actuators.

4.1 Intended Use

TBIP-L4-FDIO1-2IOL and TBIP-L5-FDIO1-2IOL are decentralized CIP Safety safety modules.
The modules collect field signals and transfer the signals safe to a CIP Safety master.
Thanks to an extended temperature range from -40 to +70 °C and the protection class IP65/
IP67/IP69K, the device can be used in harsh environments directly on the machine.
The device is specified for the operation in industrial environment. If it is used in residential or
mixing areas, radio interference may occur.

4.1.1 Foreseeable Misuse

The devices are not suitable for:

The use in explosive areas

■

Outdoor use

■

The permanent use in liquids

■

4.2 Device Overview

30.2

60.4

24

P1

P2

230.5

218

38.8

C0C1C2C3

X1

6.3

C4C5C6C7

X2

6

Hans Turck GmbH & Co. KG | T [phone] | F [phone] | [e-mail] | www.turck.com

4.3 Type Labels

TBIP-L5-FDIO1-2IOL

TBIP-L4-FDIO1-2IOL

V1

TBIP-L5-FDIO1-2IOL TBIP-L4-FDIO1-2IOL

Ident-No.: 6814056
Charge code:
YoC:

Hans Turck GmbH & Co. KG
Witzlebenstr.7
D-45472 Mülheim a. d. Ruhr
www.turck.com

4.4 Switches and Connectors

Meaning

X1 Power IN

X2 Power OUT

C0 FDI0/1, safety-related input

C1 FDI2/3, safety-related input

C2 FDX4/5, safety-related in-/output

C3 FDX6/7, safety-related in-/output

C4 DXP8/9, standard in-/outputs

C5 DXP10/11, standard in-/outputs

C6 IOL, IO-Link port1

C7 IOL, IO-Link port2 (safe shutdown via FSO 1 possible)

IP address Rotary coding switch for address setting (last byte of the IP address for

P1 Ethernet 1

P2 Ethernet 2

FE Functional earth

C0

C1

C2

C3

FE

X2X1

C4

C5

C6

C7

IP Address

P2P1

Ident-No.: 100000360
Charge code:
YoC:

(safe shutdown via FSO0 possible)

(safe shutdown via FSO0 possible)

the safe device side – C3 to C7))

Hans Turck GmbH & Co. KG
Witzlebenstr.7
D-45472 Mülheim a. d. Ruhr
www.turck.com

4.5 Block Diagram

V01.0 | 2017/10

C0

C1

C2

C3

4

FDI0/1 FSO0

2

4

FDI2/3

2

4

FDX4/5

2

4

FDX6/7

2

(intern)

FSO1

(intern)

1

5

1

5

1

5

DXP8

DXP9

DXP10

DXP11

IO-Link Port1

DI12 (C/Q)

DXP13

IO-Link Port2

DI14 (C/Q)

DXP15

4

C4

2

4

C5

2

4

C6

2

4

C7

2

7