Hans Turck GmbH & Co. KG | T +49 208 4952-0 | F +49 208 4952-264 | more@turck.com | www.turck.com
1About These Instructions
These operating instructions describe the structure, functions and the use of the product and
will help you to operate the product as intended. Read these instructions carefully before using
the product. This is to avoid possible damage to persons, property or the device. Retain the instructions for future use during the service life of the product. If the product is passed on, pass
on these instructions as well.
1.1Target groups
This document is written for specially trained personnel, and must be read carefully by anyone
who is responsible for the mounting, commissioning, operation, maintenance, disassembly or
disposal of the device.
1.2Explanation of Symbols Used
The following symbols are used in these instructions:
DANGER
DANGER indicates a dangerous situation with high risk of death or severe injury if
not avoided.
WARNING
WARNING indicates a dangerous situation with medium risk of death or severe injury if not avoided.
CAUTION
CAUTION indicates a dangerous situation of medium risk which may result in minor
or moderate injury if not avoided.
NOTICE
NOTICE indicates a situation which may lead to property damage if not avoided.
NOTE
NOTE indicates tips, recommendations and useful information on specific actions
and facts. The notes simplify your work and help you to avoid additional work.
u
a
CALL TO ACTION
This symbol denotes actions that the user must carry out.
RESULTS OF ACTION
This symbol denotes relevant results of actions.
1.3Additional Documents
The following additional documents are available online at www.turck.com:
n Data sheet
n Declaration of Conformity
n IO-Link devices commissioning manual
1.4Feedback About These Instructions
We make every effort to ensure that these instructions are as informative and as clear as possible. If you have any suggestions for improving the design or if some information is missing in
the document, please send your suggestions to techdoc@turck.com.
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5
Notes on the Product
Manufacturer and Service
2Notes on the Product
2.1Product Identification
These instructions are valid for the following devices:
n TBIL-M1-16DXP-B
2.2Scope of Delivery
The scope of delivery includes:
n I/O hub
n Dummy plugs for M12-connectors
n Label clips
n Quick Start Guide
2.3Legal Requirements
The device is subject to the following EC directives:
n 2014/30/EU (electromagnetic compatibility)
n 2011/65/EU (RoHS II Directive)
2.4Manufacturer and Service
Hans Turck GmbH & Co. KG
Witzlebenstraße 7
45472 Muelheim an der Ruhr
Germany
Turck supports you with your projects, from initial analysis to the commissioning of your application. The Turck product database contains software tools for programming, configuration or
commissioning, data sheets and CAD files in numerous export formats. You can access the
product database at the following address: www.turck.de/products
For further inquiries in Germany contact the Sales and Service Team on:
n Sales: +49 208 4952-380
n Technology: +49 208 4952-390
Outside Germany, please contact your local Turck representative.
6
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3For Your Safety
The product is designed according to state-of-the-art technology. However, residual risks still
exist. Observe the following warnings and safety notices to prevent damage to persons and
property. Turck accepts no liability for damage caused by failure to observe these warning and
safety notices.
3.1Intended Use
These devices are designed solely for use in industrial areas.
The block module TBIL-M1-16DXP-B is an IO-Link device (Class B) and serves as I/O hub
between field devices (sensors/actuators) and the IO-Link master. The hub has 16 I/O channels.
Each I/O channel can be used as digital in- or output without additional configuration. The
device is designed in IP67/IP69K and can be mounted directly in the field.
The devices can be used in safety functions up to Performance Level d (acc. to IEC 13849) and
SIL 2 (acc. to ISO 61508). For the outputs at the connectors C4…C7, the supply voltage V2 can
be safely switched off by an external safety relay or a safety PLC.
The devices may only be used as described in these instructions. Any other use is not in accordance with the intended use. Turck accepts no liability for any resulting damage.
3.2General Safety Instructions
n The device may only be assembled, installed, operated, parameterized and maintained by
professionally-trained personnel.
n The device may only be used in accordance with applicable national and international
regulations, standards and laws.
n The device only meets the EMC requirements for industrial areas and is not suitable for use
in residential areas.
3.3Notes on the Use in Safety-Related Applications
n For the use in safety-related applications: Observe chapter “Using the device in safety applic-
ations”.
n The device is part of a safety-related overall system. The overall system must always be
evaluated as a whole with regard to the requirements of EN ISO 13849-1 and EN IEC 61508.
n The device is not specified for a certain application. Make sure that application-specific
aspects are considered.
n Replace the device before the end of its service life (see "Safety characteristic data for the
galvanic isolation").
n If there is a fault, e.g. a defective housing, do not use the device.
n During operation, surface temperatures may occur that could cause burns if touched.
n Perform a function test every 12 months
n The devices must not be repaired. If problems occur with regard to functional safety, notify
Turck immediately and return the devices immediately to:
Hans Turck GmbH & Co. KG
Witzlebenstraße 7
45472 Muelheim an der Ruhr
Germany
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7
Product Description
08
19
210
311
412
513
614
715
C3C2
C7C6
C1
C5C0C4
73
107
44.7
32.
150
16
25.2
ø 4.3
54
M12 x 1
27.4
Functions and Operating Modes
4Product Description
The I/O hub TBIL-M1-16DXP-B connects up to 16 digital sensors or actuators with one IO-Link
master port.
For the connection of field devices, eight M12 connectors are available. Each I/O channel of the
TBIL-M1-16DXP-B can be used as digital in- or output without additional configuration. The I/O
hub is connected to the IO-Link master via an M12 female connector. The devices are designed
in a fully encapsulated housing with degree of protection IP67/IP69K.
4.1Device Overview
Fig.1: Dimensions
4.1.1Display Elements
The device has the following LED indicators:
n IO-Link communication
n I/O status
4.2Properties and Features
n Fibre-glass reinforced housing
n Shock and vibration tested
n Fully potted module electronics
n Protection class IP67/IP69K
n IO-Link Class B device with 2 galvanically isolated supply voltages (V1/V2)
n IO-Link diagnostics for short-circuit and supply over- and undervoltage
n 2 universal digital channels per connector
n Metal connectors
4.3Functions and Operating Modes
The I/O hub TBIL-M1-16DXP-B is an IO-Link Class B device with 2 galvanically isolated supply
voltages V1 and V2. The connectors C0…C3 are supplied from V1, the connectors C4…C7 from
V2. The two supply voltages are galvanically isolated. This allows that the V2 voltage supply for
the outputs at connectors C4...C7 can be safely switched off or not safely for the purpose of energy management.
The device provides diagnostics for power supply and short circuit of the sensors and actuators
on the IO-Link master.
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5Mounting
107
34
32,2 - 44,7
M4 (4x)
max. 0.5 Nm
The device is mounted via four M4 screws on a flat and pre-drilled mounting surface.
Fasten the module to the mounting surface with 4 M4 screws. The maximum tightening
Penetration of liquids or foreign objects through leaking connections
Danger to life due to failure of the safety function
Tighten the M12 connectors with a tightening torque of 0.8 Nm.
Always seal unused connectors with respective protection caps.
6.1Connecting the Supply Voltage and IO-Link
WARNING
Defective power supply unit
Danger to life due to dangerous voltages on touchable parts
Only use SELV or PELV power supplies in accordance with EN ISO 13849-2, which
allow a maximum of 60 VDC or 25 VAC in the event of a fault.
A 5-pole M12 connector is available for the connection to IO-Link and the supply voltage.
Fig.3: M12 connector for the connection to IO-Link
Connect the device to the supply voltage and IO-Link according to the pin assignment.
Fig.4: Pin assignment IO-Link
10
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6.1.1Supply Concept
V1
V2
The I/O hub TBIL-M1-16DXP-B is supplied via the IO-Link connector with two galvanically isolated voltages V1 and V2 through the IO-Link connector. The IO-Link channels are separated
into the different potential groups "detachable I/O" (supplied through V2) and "non-detachable" I/O (supplied through V1).
This allows a safety shutdown of parts of an installation via emergency stop circuits.
Fig.5: Supply concept TBIL-M1-16DXP-B
V1 = supply of the module eclectronics and the connectors C0…C3
V2 = supply of the connectors C4…C7 with Class B supply
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11
Connecting
0
1
2
3
4
5
6
7
C0…C3
4
1
3
2
5
v
1 = V
SENS
(V1)
2 = In/Out
3 = GND (V1)
4 = In/Out
5 = n.c.
8
9
10
11
12
13
14
15
C4…C7
4
1
3
2
5
v
1 = V
SENS
(V2)
2 = In/Out
3 = GND (V2)
4 = In/Out
5 = n.c.
Connecting Digital Sensors and Actuators
6.2Connecting Digital Sensors and Actuators
For connecting digital sensors and actuators, 5-pin M12 connectors are available.
Fig.6: M12 connector for connecting digital sensors and actuators (C0…C3)
Connect the sensors and actuators to the device according to the pin assignment.
Fig.7: Pin assignment TBIL-M1-16DXP-B (C0…C3)
Fig.8: M12 connector for connecting digital sensors and actuators (C4…C7)
Connect the sensors and actuators to the device according to the pin assignment.
Fig.9: Pin assignment TBIL-M1-16DXP-B (C4…C7)
External Supply of Sensors and Actuators
The TBIL-I/O hub can also be used to connect externally powered sensors and actuators. For the
external supply of sensors and actuators, observe the following safety measures:
Supply sensors and actuators from SELV or PELV power supplies.
Decouple external circuits that are not designed as SELV/PELV systems by optocouplers,
relays or other measures.
12
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7Using the Device in Safety Applications
The device is designed in accordance with EN ISO 13849-1 “Safety of machinery - Safety-related
parts of control systems”.
7.1Safety Function
The safety function is executed by the higher-level system.
The supply voltage (V2) of the outputs at C4…C7 can be safely switched off by an external
safety relay or a safety PLC.
Safe Status
In the safe state, the outputs at C4…C7 are switched off (0). The disconnection is done externally in the higher-level system.
Performance Level (PL)/SIL Level
In safety functions based only on fault exclusions, a maximum of PL d EN ISO 13849) and SIL 2
(EN IEC 61508) can be reached. The device is part of a safety-related overall system. The overall
system must always be evaluated as a whole with regard to the requirements of EN ISO 13849-1
and EN IEC 61508.
7.1.1Safety Characteristic Data for the Galvanic Isolation
Characteristic dataValueStandard
PFH
D
Average frequency of dangerous failure per hour
MTTF
D
Mean Time To Failure Dangerous
PL (Performance Level)dEN/ISO 13849-1: 2016
SIL (Safety Integrity Level)2IEC/EN 61508
Diagnostic Coverage0…99 %EN/ISO 13849-1: 2016
5 × 10-9 1/hIEC/EN 61508;
EN/IEC 62061;
EN/ISO 13849-1
> 100 aEN/ISO 13849-1: 2016
7.1.2Cited Standards
StandardTitle
DIN EN ISO 13849-1:2016Safety of machinery – Safety-related parts of control systems
DIN EN 62061:2005 + A1:2013
IEC 62061:2005
DIN EN 61508:2011
IEC 61508:2010
DIN EN 61131-2:2008
IEC 61131-2:2007
EN ISO/ISO 12100Safety of machinery – General principles for design – Risk as-
Safety of machinery – Functional safety of safety-related electrical, electronic and programmable electronic control systems
Functional safety of electrical/electronic/programmable electronic safety-related systems
Programmable controllers
sessment and risk reduction
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Commissioning
Function Tests
7.2Safety Planning
The operator is responsible for the safety planning.
Prerequisites
Perform a hazard and risk analysis.
Develop a safety concept for the machine or plant.
Calculate the safety integrity for the complete machine or plant.
Validate the complete system.
7.3Safe Commissioning
7.3.1Installing Connecting Cables Safely
NOTICE
Incorrect connection of connecting cables
Danger of cross connections
Install and connect the cables safely and separately in accordance with
EN60204-1.
Install cables with cross-circuit protection if the safe installation of the cables is
not possible.
7.3.2Switch-off Supply Voltage Safely
WARNING
1-pole switch-off the supply voltage
Safe separation not guaranteed
Always switch-off the supply voltage on both poles.
7.3.3Connecting Sensors and Actuators
WARNING
External feed
Deactivation of the galvanic isolation
If the galvanic isolation is used, ensure on the application side that no external
feed can occur.
Do not supply DXP inputs externally that operate with potential that can be
safely switched off.
7.4Function Tests
Function test should only be carried out by qualified personnel.
Before commissioning the system, check and document the switch-off of the V2 voltage
group by an upstream safety relay.
Control the switching behavior of he output circuits.
If the maximum duty cycle is reached: Execute switch-off of the V2 voltage group by the
safety relay to check the function of the safety system.
14
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8Parameterizing and Configuring
8.1Parameters
IO-Link object directory – ISDU device parameters: Direct Parameter Page
This parameter can also be set for all connectors of the module via the IODD.
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Parameterizing and Configuring
Parameters
Pulse Stretching Input – 0×43 (67)
This parameter defines the duration of the pulse stretching for digital input edges in multiples
of 10 ms. This allows that even short signals with longer PLC cycle times can be detected.
This parameter can also be set for all connectors of the module via the IODD.
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Parameterizing and Configuring
Parameters
Enable Undervoltage Diagnosis V2/Undervoltage Value for V1 and V2 – 0×46 (70), Sub Index
0
This parameter defines whether undervoltage diagnostics are sent to in case of an V2 undervoltage. Additionally it defines the threshold values for undervoltage diagnostics for V1 and V2.
FormatLength
Array of Bytes2 byte2 bit per module
The default values are written in bold.
ValueMeaning
Activate V2 diagnostics
0No
1Yes
Threshold value for undervoltage diagnostics V1 and V2
0Standard
(IEC 61131-2)
1Extendedlower threshold: 17.5 V
V2 diagnostics activated
lower threshold: 19.2 V
upper threshold: 20.4 V
Byte 0
Bit offset
76543210
------Activate diagnosticsThreshold
Byte 1
Bit offset
76543210
--------
20
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9Operating
CAUTION
Operating the device outside the specification
Slight injuries and equipment damage possible.
Operate the unit only within the operating temperature specified in the tech-
Use only thermally suitable connection cables.
9.1Process Input Data
nical data.
Byte
no.
Inputs
0
1
Module diagnostics
2
Connector diagnostics – overcurrent sensor supply
3
Channel diagnostics – overcurrent output
4
5
Bit offset
76543210
C3P2C3P4C2P2C2P4C1P2C1P4C0P2C0P4
C7P2C7P4C6P2C6P4C5P2C5P4C4P2C4P4
Group
diagnostics
Overcurrent C7
Overcurrent
C3P2
Overcurrent
C7P2
---Under-
Overcurrent C6
Overcurrent
C3P4
Overcurrent
C7P4
Overcurrent C5
Overcurrent
C2P2
Overcurrent
C6P2
Overcurrent C4
Overcurrent
C2P4
Overcurrent
C6P4
NOTE
The diagnoses can also be accessed via IO-Link indices.
voltage
V2
Overcurrent C3
Overcurrent
C1P2
Overcurrent
C6P2
Undervoltage
V1
Overcurrent C2
Overcurrent
C1P4
Overcurrent
C5P4
--
Overcurrent C1
Overcurrent
C0P2
Overcurrent
C4P2
Overcurrent C0
Overcurrent
C0P4
Overcurrent
C4P4
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Operating
Process Output Data
DesignationMeaning
Inputs
CxPy0Input inactive
1Input active
Module diagnostics
Group diagnostics 0No diagnostic mes-
sage
1Module diagnostics
active
Undervoltage Vx0No diagnostic message
1Undervoltage of supply voltage V1 and V2
Connector diagnostics – overcurrent sensor supply
Overcurrent Cx0No diagnostic mes-
sage
1Overload at the sensor/actuator supply at the connector. At mod-
ules with group diagnostics all connector-LEDs of the supply
group flash simultaneously in case of an error.
Channel diagnostics – overcurrent output
Overcurrent CxPy 0No diagnostic mes-
sage
1Overlaod at the output/short-circuit
Evaluate the bit to monitor the dia-
gnostics cyclically.
ð Bit = 0: no diagnostics active
ð Bit = 1: Module diagnostics
Bit = 1: Evaluate further diagnostic
bits to determine the origin of the
diagnosctic message.
9.2Process Output Data
Byte
no.
Outputs
0
1
DesignationMeaning
CxPy0Output inactive
Bit offset
76543210
C3P2C3P4C2P2C2P4C1P2C1P4C0P2C0P4
C7P2C7P4C6P2C6P4C5P2C5P4C4P2C4P4
1Output active
22
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9.3LED Displays
The device has the following LED indicators:
n IO-Link communication
n I/O status
9.3.1IO-Link
IO-Link LEDMeaning
Green flashingIO-Link communication error-free, valid process data are sent
RedIO-Link communication error or module error
Red flashing
(1 Hz)
Offno voltage supply
9.3.2Channel-LEDs
LED 0…15Meaning (input)Meaning (output)
GreenInput activeOutput active
Red flashing
(0.5 Hz)
Red–Output active, overload/overcurrent
OffInput inactiveOutput inactive
IO-Link communication error-free, invalid process data or diagnostic
message
Overload of the sensor supply
In devices with group diagnostics, all connector-LEDs of the supply group
flash simultaneously in case of an error.
at output
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Operating
Evaluating Diagnostic Data
9.4Evaluating Diagnostic Data
Group Diagnostics: Undervoltage V1/V2 and Overcurrent Sensor Supply – 0x50 (80), Sub
Index 0
Indicates errors in the module and sensor supply:
n Group diagnostics: Diagnostics pending at the module
n Undervoltage V1 (per module)
n Undervoltage V2 (per module)
n Overcurrent sensor supply (per connector)
FormatLength
Array of Bytes2 byte
0 = no diagnostics
1 = diagnostic message
Byte 0
Bit offset
15141312111098
Group diagnostics ---Undervoltage
supply V2
Byte 1
Bit offset
76543210
Overcurrent Vsens
C7
Overcurrent Vsens
C6
Overcurrent Vsens
C5
Overcurrent Vsens
C4
Overcurrent Vsens
C3
Undervoltage
supply V1
Overcurrent Vsens
C2
Overcurrent Vsens
C1
--
Overcurrent Vsens
C0
24
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Overcurrent Output – 0x51 (81), Sub Index 0
Indicates an overcurrent at the corresponding digital output.
FormatLength
Array of Bytes2 byte1 bit per output
0 = no diagnostics
1 = diagnostic message
Byte 0
Bit offset
76543210
Overcurrent
C3P2
Byte 1
Bit offset
76543210
Overcurrent
C7P2
Overcurrent
C3P4
Overcurrent
C7P4
Overcurrent
C2P2
Overcurrent
C6P2
Overcurrent
C2P4
Overcurrent
C6P4
Overcurrent
C1P2
Overcurrent
C6P2
Overcurrent
C1P4
Overcurrent
C5P4
Overcurrent
C0P2
Overcurrent
C4P2
Overcurrent
C0P4
Overcurrent
C4P4
V01.01 | 2018/11
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Operating
IO-Link Error Codes
9.5IO-Link Events
Event
Code
0x5111 Undervoltage
0x5112 Undervoltage
0x7710 Overcurrent Vsens
DescriptionEvent Mode
supply V1
supply V2
connector x
or
overcurrent output x
9.6IO-Link Error Codes
Error codeDescription
0x8011Index not available
0x8012Sub Index not available
0x8023Accesss deniedIndex cannot be written
0x8030Parameter value out of rangeParameter value out of range
0x8033Parameter length overrunLength of data to be written does not
0x8034Parameter length underrun
0x8035Function not availableFunction not available in the device
Overcurrent of the sensor supply at one of
the connectors (C0…C7)
or
overcurrent at one of the outputs
(DO0…DO15)
The mapped diagnostics in the process
image of the inputs show which slot or
output detects an overcurrent.
match the length defined for this parameter.
26
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10Troubleshooting
If the device does not function as expected, first check whether ambient interference is present.
If there is no ambient interference present, check the connections of the device for faults.
If there are no faults, there is a device malfunction. In this case, decommission the device and
replace it with a new device of the same type.
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Maintenance
Returning Devices
11Maintenance
Ensure that the plug connections and cables are always in good condition.
The devices are maintenance-free, clean dry if required.
12Repair
The device must not be repaired by the user. The device must be decommissioned if it is faulty.
Observe our return acceptance conditions when returning the device to Turck.
12.1Returning Devices
Returns can only be accepted if a declaration of decontamination is enclosed with the device.
The declaration can be downloaded from
https://www.turck.de/en/retoure-service-6079.php
and must be completely filled in, and affixed securely and weather-proof to the outside of the
packaging.
13Disposal
The devices must be disposed of correctly and must not be included in normal
household garbage.
28
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14Technical Data
Technical Data
Power supply
Operating/load voltage24 VDC
Permissible range18…30 VDC
Operating currentFrom V1: < 100 mA
Total currentMax. 4 A per voltage group,
Sensor/actuator supply VAUX1Supply connector C0…C3 from V1 short-circuit proof,
Sensor/actuator supply VAUX2Supply connector C4…C7 from V2 short-circuit proof,
Potential isolationGalvanic isolation from V1 and V2 voltage group, voltages
Inputs
Number of channels16 digital pnp inputs (EN 61131-2)
Type of input diagnosticsType of input diagnostics
Signal voltage, low level-3…5 VDC (EN 61131-2, type 1 and 3)
Signal voltage, high level11…30 VDC (EN 61131-2, type 1 and 3)
Input delay2.5 ms
Max. input current15 mA
Outputs
Number of channels16 digital pnp outputs
Type of output diagnosticsChannel diagnostics
Output voltage24 VDC from supply voltage
Output current per channel1.8 A, short-circuit-proof
Output delay1.3 ms
Load typeOhmic, inductive lamp load
IO-Link
IO-Link specificationSpecified according to version 1.1
ParameterizationFDT/DTM, IODD
Transmission rateCOM 2: 38,4 kbit/s
Transmission physics3-wire physics (PHY2)
Minimum cycle time4.2 ms
Connectors
IO-LinkM12 × 1, 5-pole
Input/outputM12 × 1, 5-pole
Permissible torques
n IO-Link
n I/O channels
n Mounting (M4 screws)
From V2: < 85 mA
V1 + V2: max. 5.4 A
120mA per connector, with diagnostics
120mA per connector, with diagnostics
up to 500 VDC
0.8 Nm
0.8 Nm
0.5 Nm
V01.01 | 2018/11
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Technical Data
Technical Data
Standard/Directive conformity
Vibration testAccording to EN 60068-2-6
Shock testAccording to EN 60068-2-27
Drop and toppleAccording to IEC 60068-2-31/IEC 60068-2-32
Electro-magnetic compatibilityAccording to EN 61131-2/-6-4
ApprovalsCE, cULus
General Information
Dimensions (B × L × H)54 × 150 × 27.4 mm
Operating temperature-40...+55 °C (at total current up to 5.4 A)
-40...+70 °C (at total current up to 4 A)
Storage temperature-40…+85 °C
Protection classIP67/IP69K
MTTF79 years
Housing materialPA6-GF30
Housing colorBlack
Halogen-freeYes
Mounting4 mounting holes, Ø 4,3 mm
30
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15Appendix: Declaration of Conformity
EU-KonformitätserklärungNr.:5035-2M
EU Declaration of ConformityNo.:
Wir/We:HANS TURCK GMBH & CO KG
WITZLEBENSTR. 7, 45472 MÜLHEIM A.D. RUHR
erklären in alleinigerVerantwortung, dass die Produkte