turck FXDP Series, FXDP-IM8-0001, FXDP-IM16-0001, FXDP-OM8-0001, FXDP-IOM88-0001 User Manual
...
FXDP –
USER MANUAL
All brand and product names ar e trademarks or registered trade
marks of the owner concerned.
3rd, revised edition, 09/05
© Hans Turck GmbH & Co. KG, Mülheim an der Ruhr
All rights reserved, including those of the translation.
No part of this manual may be reproduced in any form (printed,
photocopy, microfilm or any other process) or processed, duplicated or distributed by means of electronic systems without written
permission of Hans Turck GmbH & Co. KG, Mülheim an der Ruhr.
Subject to alterations without notice.
Warning!
Dangerous electrical voltage!
Before commencing the installation
Disconnect the power supply of the device.
Ensure that devices cannot be accidentally restarted.
Verify isolation from the supply.
Earth and short circuit.
Cover or enclose neighboring units that are live.
Follow the engineering instructions of the device concerned.
Only suitably qualified personnel in accordance with EN 50 110-
1/-2 (VDE 0 105 Part 100) may work on this device/system.
Before installation and before touching the device ensure that
you are free of electrostatic charge.
The functional earth (FE) must be connected to the protective
earth (PE) or to the potential equalization. The system installer is
responsible for implementing this connection.
Connecting cables and signal lines should be installed so that
inductive or capacitive interference do not impair the automation
functions.
Install automation devices and related operating elements in
such a way that they are well protected against unintentional
operation.
Suitable safety hardware and software measures should be
implemented for the I/O interface so that a line or wire breakage
on the signal side does not result in undefined states in the auto
mation devices.
Ensure a reliable electrical isolation of the low voltage for the 24
volt supply. Only use power supply units complying with IEC 60
364-4-41 (VDE 0 100 Part 410) or HD 384.4.41 S2.
Deviations of the mains voltage from the rated value must not
exceed the tolerance limits given in the specifications, otherwise
this may cause malfunction and dangerous operation.
Emergency stop devices complying with IEC/EN 60 204-1 must
be effective in all operating modes of the automation devices.
Unlatching the emergency-stop devices must not cause restart.
-
I
Devices that are designed for mounting in housings or control
cabinets must only be operated and controlled after they have
been installed with the housing closed. Desktop or portable units
must only be operated and controlled in enclosed housings.
Measures should be taken to ensure the proper restart of
programs interrupted after a voltage dip or failure. This should
not cause dangerous operating states even for a short time. If
necessary, emergency-stop devices should be implemented.
Wherever faults in the automation system may cause damage to
persons or property, external measures must be implemented to
ensure a safe operating state in the event of a fault or malfunction (for example, by means of separate limit switches, mechanical interlocks etc.).
The electrical installation must be carried out in accordance with
the relevant regulations (e. g. with regard to cable cross
sections, fuses, PE).
All work relating to transport, installation, commissioning and
maintenance must only be carried out by qualified personnel.
(IEC 60 364 and HD 384 and national work safety regulations).
All shrouds and doors must be kept closed during operation.
II
Table of Contents
About this manual
Documentation concept................................................................................0-2
General Information. .....................................................................................0-3
Prescribed Use........................................................................................ 0-3
Notes Concerning Planning /Installation of this Product ........................0-3
Description of Symbols Used ......................................................................0-4
List of Revisions............................................................................................0-5
1 The FXDP product family
General information....................................................................................... 1-3
Product overview .........................................................................................1-4
The service module ................................................................................. 1-5
Connection to PROFIBUS-DP ......................................................................1-6
Addressing on PROFIBUS-DP ................................................................ 1-6
Transmission rates .................................................................................. 1-6
Bus termination ....................................................................................... 1-6
Configuration files ...................................................................................1-7
Connection possibilities................................................................................1-8
PROFIBUS-DP ........................................................................................ 1-8
Operating- / load voltage ........................................................................1-8
In-/ and outputs.......................................................................................1-9
General technical data ................................................................................ 1-10
Technical data.......................................................................................1-10
Dimension drawings..............................................................................1-12
LED indications .....................................................................................1-12
Diagnosis .................................................................................................... 1-13
2 Digital Input Modules
Digital input module, 8-channel....................................................................2-2
FXDP-IM8-0001....................................................................................... 2-2
Digital input module, 16-channel.................................................................. 2-6
FXDP-IM16-0001..................................................................................... 2-6
D300720 0905 - FXDP i
3 Digital Output Modules
Digital output module, 8-channel.................................................................. 3-2
FXDP-OM8-0001.....................................................................................3-2
Digital output module, 16-channel................................................................3-6
FXDP-OM16-0001...................................................................................3-6
4 Digital Hybrid Modules
Digital hybrid module, 2 x 8-channel, I/I or O/O per connector.................... 4-2
FXDP-IOM88-0001..................................................................................4-2
Digital combined module, 2 x 8-channel, I/O per connector........................4-7
FXDP-CSG88-0001.................................................................................4-7
5 Universal Service Module
FXDP-XSG16-0001....................................................................................... 5-2
The service module ................................................................................. 5-2
Block diagram .........................................................................................5-4
Wiring diagrams ......................................................................................5-5
Technical data.........................................................................................5-6
Configuration options..............................................................................5-7
Parameterization .....................................................................................5-8
Diagnosis................................................................................................. 5-9
6 Connection to a Siemens PLC S7
General..........................................................................................................6-2
Reading- in the GSD File .............................................................................. 6-3
Selecting the FXDP Modules as Slaves........................................................6-5
Configuring the FXDP modules............................................................... 6-6
Diagnostic messages in the process image............................................ 6-7
Parameterization of the FXDP modules ........................................................6-8
Diagnosis evaluation on a S7-PLC ...............................................................6-9
Online diagnosis with die SIMATIC Manager.......................................... 6-9
Diagnosis via function block FB125...................................................... 6-12
7 Appendix
Declaration of conformity..............................................................................7-2
8Glossary
D300720 0905 - FXDPii
9Index
D300720 0905 - FXDP iii
D300720 0905 - FXDPiv
About this manual
Documentation concept .................................................................... 2
General Information........................................................................... 3
Prescribed Use............................................................................................3
Notes Concerning Planning /Installation of this Product ............................3
Description of Symbols Used ............................................................ 4
List of Revisions ................................................................................ 5
D300720 0905 - FXDP 0-1
About this manual
Documentation concept
This manual contains all information about the TURCK product
family FXDP in protection class IP67.
The following chapters contain exact information about the general
technical data and properties of each single module in the product
family, a description of the coupling to PROFIBUS-DP as well as
information about diagnosis and data mapping.
D300720 0905 - FXDP0-2
General Information.
General Information.
Attention
Please read this section carefully. Safety aspects cannot be left to
chance when dealing with electrical equipment.
Prescribed Use
Warning
The devices described in this manual must be used only in applications prescribed in this manual or in the respective technical descriptions, and only with certified components and devices from
third party manufacturers.
Appropriate transport, storage, deployment and mounting as well as
careful operating and thorough maintenance guarantee the troublefree and safe operation of these devices.
Notes Concerning Planning /Installation of this Product
Warning
All respective safety measures and accident protection guidelines
must be considered carefully and without exception.
D300720 0905 - FXDP 0-3
About this manual
Description of Symbols Used
Warning
This sign can be found next to all notes that indicate a source of ha zards. This can refer to danger to personnel or damage to the system
(hardware and software) and to the facility.
This sign means for the operator: work with extreme caution.
Attention
This sign can be found next to all notes that indicate a potential hazard.
This can refer to possible danger to personnel and damages to the
system (hardware and software) and to the facility.
Note
This sign can be found next to all general notes that supply important information about one or more operating steps. These specific
notes are intended to make operation easier and avoid unnecessary
work due to incorrect operation.
D300720 0905 - FXDP0-4
List of Revisions
List of Revisions
In comparison to the previous manual edition, the following
changes/ revisions have been made
Table 1:
List of revisions
Chapter Subject/
new changed
Description
Chap. 5 – Example for wire break detection X
D300720 0905 - FXDP 0-5
About this manual
D300720 0905 - FXDP0-6
1 The FXDP product family
General information........................................................................... 3
Product overview .............................................................................. 4
The service module .....................................................................................5
Connection to PROFIBUS-DP............................................................. 6
Addressing on PROFIBUS-DP ....................................................................6
Transmission rates ......................................................................................6
Bus termination ...........................................................................................6
Configuration files .......................................................................................7
Connection possibilities .................................................................... 8
PROFIBUS-DP ............................................................................................8
Operating- / load voltage ............................................................................8
In-/ and outputs...........................................................................................9
General technical data .................................................................... 10
Technical data...........................................................................................10
Dimension drawings..................................................................................12
LED indications .........................................................................................12
Diagnosis ......................................................................................... 13
D300720 0905 - FXDP 1-1
The FXDP product family
This chapter contains all information about the construction and the
general technical data of the FXDP modules as well as about the
their method of functioning.
Note
Please find all module-specific information in the module descriptions contained in the respective module chapters of the manual.
D300720 0905 - FXDP1-2
General information
General information
The new FXDP product family shows the following proven module
properties:
rugged PROFIBUS-DP module
glass-fibre reinforced plastic housing
fully encapsulated electronics
degree of protection IP67
galvanic channel isolation to the PROFIBUS-DP
short-circuit protected channels
Figure 1:
FXDP module
1
Note
All modules of the product family FXDP are approved for use in
Zone 2.
D300720 0905 - FXDP 1-3
The FXDP product family
Product overview
Table 2:
Product overview
of the FXDP family
User data
section
8 Bit IN
16 Bit IN x x I/I per connector
8 Bit OUT x x O per connector
16 Bit OUT x x O/O per connector
8 Bit IN,
8 Bit OUT
8 Bit IN,
8 Bit OUT
8 Bit IN,
8 Bit DIAG
8 Bit OUT,
8 Bit DIAG
12 Bit IN,
4 Bit OUT
n Bit IN,
16-n Bit OUT
(AUTO Mode)
FXDP-IM8-0001
FXDP-IM16-0001
x
FXDP-OM8-0001
FXDP-OM16-0001
FXDP-IOM88-0001
x x I/I or O/O per
Comment
FXDP-CSG88-0001
FXDP-XSG16-0001
x I per connector
connector
x x I/O per connector
x I/DIAG per connector
x O/DIAG per
connector
x I/I or O/O per
connector
x outputs are read back
n Bit IN,
16-n Bit OUT
(PROG Mode)
AddOn:
Diag mapped
x channel as IN,
inverted IN, DIAG IN
or OUT
x x x x x x x diagnostics mapped
to user data section
D300720 0905 - FXDP1-4
Product overview
The service module
Besides the typical FXDP properties like the extended diagnosis, the
possibility of diagnosis-data mapping into the user data as well as
the comfortable M12-I/O-connection technology, the service
module FXDP-XSG16-0001 provides the following additional
features:
Each single channel can be configured according to the applica-
tion via configuration software tools (e.g. SIMATIC Manager,
etc.). The required combination of in- and outputs can be exactly
planned to suit the customer’s needs. This thus ensures a 100%
technology utilization and a cost minimization.
Operating FXDP-modules can directly be replaced by the XSG-
module. Without any additional configuration, it can take-over
the function of the module that has to be replaced. The customer
only has to change the hardware, to set the previously config
ured PROFIBUS-DP address at the XSG-module and to execute
a voltage reset at the module.
Based on this fact, the module is universally applicable and can be
used to reduce inventory costs and system down-times - two
factors that are constantly gaining in importance in face of ever more
complex technical processes.
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1
D300720 0905 - FXDP 1-5
The FXDP product family
Connection to PROFIBUS-DP
Addressing on PROFIBUS-DP
The PROFIBUS-DP address (1 to 126) is set via three decimal rotary
coding switches located under a transparent protective cover.
Figure 2:
Setting the
PROFIBUS-DP
address
X 10
3
2
1
4
0
9
5
6
7
8
X 1
3
2
1
4
0
9
5
6
7
8
SF
X 100
1
0
SF
Transmission rates
The module supports transmission rates of up to 12 Mbps and
adjusts automatically to the transmission speed determined by the
master.
Bus termination
The bus termination is realized via an external terminating resistor at
Bus-OUT.
D300720 0905 - FXDP1-6
Connection to PROFIBUS-DP
Table 3:
Configuration files
Configuration files
The configuration files for the software link are available via the
internet under
www.turck.com for download purposes.
The following table shows the corresponding configuration files for
each single module:
Module Configuration file
FXDP-IM8-0001 TU0_ff1f.gsd
FXDP-IM16-0001 TU1_ff1f.gsd
FXDP-OM8-0001 TU2_ff1f.gsd
FXDP-OM16-0001 TU3_ff1f.gsd
FXDP-IOM88-0001 TU4_ff1f.gsd
FXDP-CSG88-0001 TU5_ff1f.gsd
FXDP-XSG16-0001 TU6_ff1f.gsd
1
D300720 0905 - FXDP 1-7
The FXDP product family
3
Connection possibilities
PROFIBUS-DP
Module connection to the PROFIBUS-DP is established via two
reverse-keyed M12 connectors.
Figure 3:
M12x1-connector
for connection to
PROFIBUS-DP
Figure 4:
7/8” connector for
supplying and
feeding through of
supply voltage
Male (IN)
2
4
1 =N.N.
2 = A line
3 = GND
13
4 = B line
5 = Shield
5
Female (OUT)
1 = 5 VDC
2
2 = A line
1
3 = GND
4 = B line
5
4
5 = Shield
Operating- / load voltage
The module is powered via a 7/8” connector. The power is fed
through via a second 7/8” connector.
Male (Ui)
3
4
1 = GND
2
2 = GND
Female (Uo)
3
2
4
3 = PE
5
1
4 = U
5 = U
B
L
1
5
Note
The operational voltage is monitored internally. Supply failures of
less than 2.5 ms are compensated and thus do not lead to module
malfunction. It is also ensured that a voltage reset cannot lead to
generation of faulty signals.
D300720 0905 - FXDP1-8
Connection possibilities
In-/ and outputs
The module is equipped throughout with 5-pole metal M12connectors for connection of the sensor/actuator level.
Note
For the pin assignment, please refer to the wiring diagrams in the
module-specific chapters of the manual.
1
D300720 0905 - FXDP 1-9
The FXDP product family
General technical data
Technical data
Table 4:
General technical
data of FXDP
modules
A In case of low
simultaneity factors
and low ambient
temperatures,
mounting distances
of <
50mm may be
possible.
Power supply
Operational voltage UB24 VDC (18 ... 30 VDC)
Load voltage U
L
Internal current
consumption (via U
24 VDC (18 ... 30 VDC)
< 70 mA
)
B
Connections nickel-plated brass connectors
PROFIBUS-DP 1 x male M12 connector (IN),
1 x female M12 connector (OUT),
5-pole, reverse-keyed
Power supply 1 x 7/8” male connector (Ui),
1 x 7/8” female connector (Uo),
5-pole
Inputs/outputs female M12-connectors, 5-pole
Housing PA6-GF30
Dimensions 220,5 x 60,4 x 27 mm (H x B x T)
Mounting via 4 through-holes Ø 5.4 mm
Mounting distance
module/module
min. ≥ 50 mm A
Valid for operation in the ambient
temperatures mentioned below,
with sufficient ventilation as well
as maximum load (horizontal
mounting).
Degree of protection
IP67
(IEC 60529/EN 60529)
Vibration resistance test according to
EN 60068-2-6,
IEC 68-2-47
D300720 0905 - FXDP1-10
General technical data
Shock resistance test according to
EN 60068-2-27
EMC according to
EN 61000-6-2,
EN 61000-6-4
Approval for use in
Zone 2
Temperature range
–Operating
temperature
– Storage and
transport
to EN 50014/2000,
EN 50021/2000 /
É II 3 G EEx nA IIC T4 X
0 °C to +55 °C
(+32 °F to +131 °F)
-25 °C to +70 °C
(-13 °F to +158 °F)
1
D300720 0905 - FXDP 1-11
The FXDP product family
Dimension drawings
Figure 5:
FXDP moduledimensions
27
13
Table 5:
FXDP
LED indications
60,4
C3 C2 C1 C0
In
0
SF
1
SF
x100 x10 x1
0
1
9
Bus
2
8
7
3
4
6
42
5
0
1
9
8
2
7
3
4
6
5
Out
2
3
6
7
1
FXDP-CSG88-0001
5
0
Power
4
ø 5,4
U
i
U
0
C7 C6 C5 C4
210,5
220,5
LED indications
LED Color Meaning
Bus green communication with PROFIBUS-
DP running
red no communication to
PROFIBUS-DP
Power off UB < 18 VDC
green UB and UL,
within the operating range
red UL < 18 VDC
In-/ outputs off not actuated, inactive
green actuated, active
red channel overload
D300720 0905 - FXDP1-12
Diagnosis
Diagnosis
1
These modules combine the advantages of channel diagnostics - as
known from the PDP series - with the favorable compact housing
dimensions of the FLDP series.
Output diagnostics are effective for each channel, whereas the
sensor supply is monitored separately for each connector.
Diagnostic data are also transferred to the PROFIBUS-DP and the
respective status is indicated via LEDs on the module individually for
each channel.
Diagnostic data can also be reproduced and transferred within the
user data area.
Note
Please read the corresponding sections in the module-specific
chapters for any information about the diagnosis mapping in the
process data image.
Channel-related diagnostics help increase system availability,
because the type of error and its location can be determined in
detail. According to PROFIBUS specifications, all diagnostic data
are transferred to the higher level control system via the PROFIBUSDP where these information can be evaluated by higher level
masters.
Chapter 6 of this manual „Connection to a Siemens PLC S7”
contains an example for plain-text diagnosis evaluation.
D300720 0905 - FXDP 1-13
The FXDP product family
D300720 0905 - FXDP1-14
2 Digital Input Modules
Digital input module, 8-channel......................................................... 2
FXDP-IM8-0001...........................................................................................2
– Wiring diagram ........................................................................................3
– Technical data .........................................................................................3
– Parameterization ......................................................................................4
– Diagnosis .................................................................................................5
Digital input module, 16-channel....................................................... 6
FXDP-IM16-0001.........................................................................................6
– Wiring diagram ........................................................................................7
– Technical Data .........................................................................................7
– Parameterization ......................................................................................8
– Diagnosis .................................................................................................9
D300720 0905 - FXDP 2-1
Digital Input Modules
Digital input module, 8-channel
FXDP-IM8-0001
The busstop® input station FXDP-IM8-0001 is a modular
PROFIBUS-DP slave in a compact housing design.
The module is suited for connection of up to eight 2/3 wire pnp
sensors or mechanical contacts.
Figure 6:
FXDP-IM8-0001
D300720 0905 - FXDP2-2
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