No part of this manual may be reproduced i
other process) or processed, duplicated or distributed by means of electronic systems without
written permission of Hans Turck GmbH & Co. KG, Muelheim an der Ruhr.
1.2Description of symbols used ..........................................................................................................................1-3
1.3.1Prescribed use ......................................................................................................................................................................................... 1-4
1.3.2Notes concerning planning/installation of this product ......................................................................................................... 1-4
1.4List of revisions ................................................................................................................................................1-5
3.2General information on FGEN ........................................................................................................................3-3
3.3General technical data ....................................................................................................................................3-4
3.4.2Operating/load voltage .......................................................................................................................................................................3-6
3.4.3Analog inputs and outputs ................................................................................................................................................................. 3-7
3.5.1Default setting of the gateway..........................................................................................................................................................3-8
3.5.2Resetting the IP-address, switch position "000".......................................................................................................................... 3-8
3.5.3Address setting via the rotary-mode .............................................................................................................................................. 3-9
3.5.4Address setting via the mode BootP............................................................................................................................................... 3-9
3.5.5Address setting via the mode DHCP ............................................................................................................................................ 3-10
3.5.6Address setting via mode PGM ...................................................................................................................................................... 3-10
3.5.7Addressing via mode PGM-DHCP ................................................................................................................................................. 3-11
3.8.2Access rights ......................................................................................................................................................................................... 3-17
3.9.2Control Word .........................................................................................................................................................................................3-22
4.1.1Technical data ......................................................................................................................................................................................... 4-2
5.1.1Technical data ......................................................................................................................................................................................... 5-2
6.1.1Technical data ......................................................................................................................................................................................... 6-2
6.2.1Technical data ......................................................................................................................................................................................... 6-5
7.2.2QuickConnect in FGEN......................................................................................................................................................................... 7-4
7.3Classes and Instances of the EtherNet/IP™-stations .................................................................................... 7-6
7.3.1EtherNet/IP™ Standard Classes ......................................................................................................................................................... 7-6
7.3.6Ethernet Link Object (0×F6)............................................................................................................................................................. 7-26
7.4VSC-Vendor Specific Classes........................................................................................................................ 7-28
7.4.1Class instance of the VSC .................................................................................................................................................................. 7-28
7.4.2Gateway Class (VSC 100)................................................................................................................................................................... 7-29
7.4.3Process Data Class (VSC102)............................................................................................................................................................ 7-31
7.4.4Digital Versatile Module Class (VSC117) ..................................................................................................................................... 7-34
7.4.5Miscellaneous Parameters Class (VSC 126) ................................................................................................................................ 7-35
7.5Diagnostic messages via process data........................................................................................................ 7-36
8.2.1Configuration of the network in "RS Logix 5000" .......................................................................................................................8-3
8.2.2Downloading the I/O configuration................................................................................................................................................8-8
8.3I/O data mapping.......................................................................................................................................... 8-10
8.4Process data access ...................................................................................................................................... 8-11
9.1.2Data model ...............................................................................................................................................................................................9-4
9.3.1Data width of the I/O-modules in the modbus-register area.............................................................................................. 9-10
9.3.2Register mapping of the FGEN-stations......................................................................................................................................9-11
10.3Programming with CODESYS....................................................................................................................... 10-4
10.3.2 Creating a new project ...................................................................................................................................................................... 10-5
10.3.3 Defining the communication settings ......................................................................................................................................... 10-7
10.3.4 Adding the Ethernet Adapter..........................................................................................................................................................10-9
10.3.5 Adding the Modbus master .......................................................................................................................................................... 10-10
10.3.6 Adding a Modbus TCP slave ......................................................................................................................................................... 10-11
10.3.10 Building, login and start ................................................................................................................................................................. 10-23
10.3.11 Reading out the process data ...................................................................................................................................................... 10-25
10.3.12 Evaluation of the status word of FGEN-XSG16-5001 (%IW1) ............................................................................................ 10-26
11Implementation of PROFINET
11.1FSU - Fast Start-Up (prioritized startup)..................................................................................................... 11-2
11.1.1 General ....................................................................................................................................................................................................11-2
11.1.2 FSU in FGEN ...........................................................................................................................................................................................11-2
11.4.1 General module parameters - parameters for slot 0 (turck-fgen) ...................................................................................... 11-5
11.4.2 Parameters for I/O channels ...........................................................................................................................................................11-5
11.5Description of user data for acyclic services............................................................................................... 11-7
11.5.1 Description of the acyclic gateway user data............................................................................................................................ 11-7
11.5.2 Description of the acyclic I/O-channel user data ..................................................................................................................... 11-8
12Application example: FGEN for PROFINET with a Siemens S7
12.1Application example .................................................................................................................................... 12-2
12.1.1 General ....................................................................................................................................................................................................12-2
12.1.2 Example network ................................................................................................................................................................................. 12-2
12.1.3 New project in the Simatic Manager ............................................................................................................................................12-3
12.1.4 Setting the PG/PC-interface ............................................................................................................................................................. 12-3
12.1.5 Installation of the GSDML-files........................................................................................................................................................12-4
12.1.7 Scanning the network for PROFINET nodes............................................................................................................................ 12-10
12.1.8 Name assignment for FGEN-stations......................................................................................................................................... 12-11
12.1.11 Fast Start-Up - configuration of fieldbus nodes .................................................................................................................... 12-16
12.1.12 Diagnostics with Step 7 .................................................................................................................................................................. 12-18
13.1.1 General ....................................................................................................................................................................................................13-2
13.3.2 Grounding of inactive metal components................................................................................................................................. 13-5
13.3.3 PE connection....................................................................................................................................................................................... 13-5
13.4Shielding of cables ....................................................................................................................................... 13-6
13.5.2 Protection against Electrostatic Discharge (ESD) .................................................................................................................... 13-7
14Appendix
14.1Changing the IP address of a PC/ network interface card ......................................................................... 14-2
14.1.1 Changing the IP address in Windows .......................................................................................................................................... 14-2
14.1.2 Changing the IP address via I/O-ASSISTANT V3 ....................................................................................................................... 14-4
14.2Deactivating/ adapting the firewall in Windows ....................................................................................... 14-5
14.2.1 Addressing via DHCP ......................................................................................................................................................................... 14-7
1.2Description of symbols used ..................................................................................................................... 1-3
1.3.1Prescribed use ...................................................................................................................................................................................1-4
1.3.2Notes concerning planning/installation of this product ...................................................................................................1-4
1.4List of revisions........................................................................................................................................... 1-5
D301271 1013 - FGEN - multi protocol1-1
About this manual
1.1Documentation concept
This manual contains all information about the TURCK FGEN-product line in protection class IP67 with
multi-protocol function.
The following chapters contain:
the general technical data and station properties,
a description of the function and the assembly of the single devices in the product line,
a description of the stations' representation in the different Ethernet-protocols,
a description of the devices' handling in the different PLC-applications,
D301271 1013 - FGEN - multi protocol1-2
Description of symbols used
1.2Description of symbols used
Warning
This sign can be found next to all notes that indicate a source of hazards. This can refer to
danger to personnel or damage to the system (hardware and software) and to the facility.
This sign means for the operator: work with extreme caution.
Attention
This sign can be found next to all notes that indicate a potential hazard.
This can refer to possible danger to personnel and damages to the system (hardware and
software) and to the facility.
Note
This sign can be found next to all general notes that supply important information about one
or more operating steps.
These specific notes are intended to make operation easier and avoid unnecessary work due
to incorrect operation.
D301271 1013 - FGEN - multi protocol
1-3
About this manual
1.3General
This manual includes all information necessary for the prescribed use of the FGEN-stations. It has been
specially conceived for personnel with the necessary qualifications.
1.3.1Prescribed use
Attention
Please read this section carefully. Safety aspects cannot be left to chance when dealing with
electrical equipment.
Warning
The devices described in this manual must be used only in applications prescribed in this
manual or in the respective technical descriptions, and only with certified components and
devices from third party manufacturers.
Appropriate transport, storage, deployment and mounting as well as careful operating and thorough
maintenance guarantee the trouble-free and safe operation of these devices.
1.3.2Notes concerning planning/installation of this product
Warning
All respective safety measures and accident protection guidelines must be considered
carefully and without exception.
D301271 1013 - FGEN - multi protocol1-4
List of revisions
1.4List of revisions
In comparison to the previous manual edition, the following changes/ revisions have been made:
Table 1-1:
List of revisions
ChapterSubjectnewchanged
3Web server - remote access/configuration (page 3-16)x
5Changes in th technical data of module, page 5-2x
6Changes in th technical data of module, page 6-2 and page
x
6-5
7EtherNet/IP Communications Profile (page 7-2)x
Note
The publication of this manual renders all previous editions invalid.
The compact I/O-stations of the product line FGEN combine the three Ethernet protocols EtherNet/IP™,
Modbus TCP and PROFINET in one device.
A multi-protocol device can be operated without intervention of the user (which means, without
changes in the parameterization) in all of the three Ethernet protocols mentioned.
During the start-up after a power-on, the module runs in "snooping" mode and detects the Ethernet
protocol which requests a link connection by listening the traffic.
If a protocol is detected, the device automatically changes to the detected protocol and ignores the
telegrams of the other two.
3.2General information on FGEN ................................................................................................................... 3-3
3.3General technical data ............................................................................................................................... 3-4
3.3.1Technical data ...................................................................................................................................................................................3-4
– Ethernet-connection in QC-/FSU-applications.................................................................................................................. 3-6
3.4.2Operating/load voltage ................................................................................................................................................................. 3-6
– Voltage supply via 7/8’’, 5-pole (FGEN-xxxxx-5xx1).........................................................................................................3-7
– Voltage supply via 7/8’’, 4-pole (FGEN-xxxxx-4xx1).........................................................................................................3-7
3.4.3Analog inputs and outputs...........................................................................................................................................................3-7
3.5.1Default setting of the gateway....................................................................................................................................................3-8
3.5.2Resetting the IP-address, switch position "000"....................................................................................................................3-8
3.5.3Address setting via the rotary-mode ........................................................................................................................................3-9
3.5.4Address setting via the mode BootP.........................................................................................................................................3-9
3.5.5Address setting via the mode DHCP ...................................................................................................................................... 3-10
3.5.6Address setting via mode PGM ................................................................................................................................................ 3-10
3.5.7Addressing via mode PGM-DHCP ........................................................................................................................................... 3-11
3.5.9Addressing via I/O-ASSISTANT 3 (FDT/DTM)....................................................................................................................... 3-12
3.5.10Addressing via PGM-DHCP ........................................................................................................................................................ 3-15
3.8.2Access rights ................................................................................................................................................................................... 3-17
3.9Status and Control Word of the FGEN-stations .....................................................................................3-22
3.9.1Status Word ..................................................................................................................................................................................... 3-22
– Meaning of the status bits ..................................................................................................................................................... 3-22
3.9.2Control Word .................................................................................................................................................................................. 3-22
D301271 1013 - FGEN - multi protocol3-1
FGEN – general technical properties
3.1General
This chapter contains all information about the hardware of the FGEN-stations, the general technical
data as well as the connection possibilities, the addressing,etc..
Note
Station-specific information can be found in the single station descriptions within the
respective chapters of this manual.
D301271 1013 - FGEN - multi protocol3-2
General information on FGEN
3.2General information on FGEN
The FGEN product family offers the following approved features:
direct connection of up to 16 digital in- and outputs to an Ethernet-network
Protocols: EtherNet/IP™, Modbus TCP and PROFINET RT in one single device
channel-related short-circuit diagnosis of outputs and slot-related short-circuit diagnosis of inputs
Ethernet-connection with two 4-pole, d-coded M12 x 1 round connectors
integrated Ethernet-switch for building up a line-topology
≥ 50 mm
Valid for operation in the ambient temperatures
mentioned below, with sufficient ventilation as well
as maximum load (horizontal mounting).
In case of low simultaneity factors and low ambient
temperatures, mounting distances of < 50 mm may
be possible.
Protection class IP67
Vibration test to EN 60068-2-6, IEC 68-2-47
Shock testacc. to EN 60068-2-27
EMCacc. to EN 61131-2
Temperature range
– operating0 °C to 55 °C (32 °F to 131 °F)
– Storage and transport temperature range -25 °C to 70 °C (-13 °F to 158 °F)
D301271 1013 - FGEN - multi protocol3-4
General technical data
0
1
2
3
4
5
6
7
8
9
Power
U
i
U
o
0
1
4
5
37
Bus
ETH1
26
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
ETH2
210,5
220,5
C4C5
C6
C7
5,4
60,4 42
C0C1
C2
C3
13
27
13
C9
C8
C11
C10
3.3.2Dimension drawings
Figure 3-1:
Dimensions for
the FGENstations
3.3.3LED-displays
Table 3-2:
Dimensions for
the FGENstations
LEDDisplayMeaningRemedy
ETHxgreenLink established,100 Mbps
PoweroffU
Ix/Oxgreen24 V at input/ output
BUSgreenActive connection to a master-
green, flashingEthernet traffic (100 Mbps)
yellowLink established,10 Mbps
yellow flashingEthernet traffic (10 Mbps)
offNo Ethernet link.Check the Ethernet-
connection.
< 18 V DCCheck the connected
B
operating voltage.
greenU
redU
and UL in the operating range
B
< 18 V DCCheck the load voltage.
L
redOvercurrent at the output or at
the sensor supply
D301271 1013 - FGEN - multi protocol
green, flashingready for operation-
redIP address conflict or restore
mode
red, flashingBlink-/wink-command active-
red/greenAutonegotiation and / or
waiting for DHCP- / BootPaddress assignment.
Check the IP-addresses in
the network or wait until the
device is ready.
The stations can be reset by the user to these default settings at any time.
To reset the module, set the three coding-switches on the gateway to "000" followed by a
power-on reset.
3.5.2Resetting the IP-address, switch position "000"
By setting the rotary coding switches to "000" followed by a voltage reset, the module is set to the
address 192.168.1.254 for IP-based services (seeDefault setting of the gateway (page 3-8)).
The I/O-ASSISTANT can, for example, communicate with the station in this switch position.
Note
Setting "000" is no operation mode! Please set the device to another mode after having
reset the IP address to the default values.
D301271 1013 - FGEN - multi protocol3-8
Address assignment
3.5.3Address setting via the rotary-mode
switch position: 001 - 254
When using the rotary-mode, the last byte of the station’s IP address can be set via the rotary coding
switches.
Addresses in the range from 0 to 255 can be allocated, whereas 1 is normally reserved for the defaultgateway. 0 and 255 are reserved for broadcast messages in the subnet.
Note
We therefore recommend addresses in the range of 2-254.
3.5.4Address setting via the mode BootP
switch position: 300
Address setting is carried out by a BootP-server in the network after the start-up of the gateway.
Note
The IP address, as well as the default subnet mask assigned to the station by the BootP-server,
are stored in the station’s EEPROM.
If the station is subsequently switched to rotary- or PGM-mode, the settings carried out via
BootP (IP address, subnet mask, etc) will be read from the module’s EEPROM.
PROFINET
Please assure, that in PROFINET -applications, the address assigned via a BootP-server corresponds to
the address, which is assigned in the configuration tool.
D301271 1013 - FGEN - multi protocol
3-9
FGEN – general technical properties
3.5.5Address setting via the mode DHCP
switch position: 400
Address setting is carried out by a BootP-server in the network after the start-up of the gateway.
Note
The IP address, as well as the default subnet mask assigned to the station by the DHCP-server,
are stored in the station’s EEPROM.
If the station is subsequently switched to rotary- or PGM-mode, the settings carried out via
BootP (IP address, subnet mask, etc) will be read from the module’s EEPROM.
DHCP supports three mechanisms for IP address allocation:
In "automatic allocation", the DHCP-server assigns a permanent IP address to a client.
In "dynamic allocation", DHCP assigns an IP address to a client for a limited period of time. After this
time, or until the client explicitly relinquishes the address, the address can be re-assigned.
In "manual allocation", a client's IP address is assigned by the network administrator, and DHCP is
used simply to convey the assigned address to the client.
PROFINET
Please assure, that in PROFINET -applications, the address assigned via a BootP-server corresponds to
the address, which is assigned in the configuration tool.
3.5.6Address setting via mode PGM
switch position: 500
The PGM-mode enables access of the software I/O-ASSISTANT to the module’s network settings.
Note
In the PGM-mode, all network settings (IP address, subnet mask, etc.) are send to the module’s
internal EEPROM and stored permanently.
D301271 1013 - FGEN - multi protocol3-10
Address assignment
3.5.7Addressing via mode PGM-DHCP
switch position: 600
The device sends DHCP-requests until a IP-address is assigned (DHCP-server, PROFINET-controller).
The assigned IP-address is stored to the device and the DCHP-client is stopped.
Even after a restart of the device, the device sends no further DHCP-requests.
PROFINET
This mode assures a PROFINET-compliant operation of the modules.
Note
If a DHCP-server is used within the network, problems may occur during IP-assignment.
In this case, both, the DHCP-server as well as the PROFINET-controller (vie DCP), try an IPaddress-assignment.
3.5.8F_Reset (Factory Reset)
switch position: 900
Setting 900 sets all device-settings back to the default values and deletes all data in the device's internal
flash.
Note
Setting 900 is no operation mode! Please set the device to another mode after having reset
the IP address to the default values.
D301271 1013 - FGEN - multi protocol
3-11
FGEN – general technical properties
3.5.9Addressing via I/O-ASSISTANT 3 (FDT/DTM)
The software-tool I/O-ASSISTANT enables direct access to the Ethernet-network via the Ethernet cable.
The IP address, as well as the subnet mask of the TURCK Ethernet stations, can be changed according
to the application by using the Busaddress Management function of the BL Service Ethernet interface
(TCP/IP) in the software I/O-ASSISTANT.
Figure 3-7:
BL Service
Ethernet
D301271 1013 - FGEN - multi protocol3-12
Address assignment
A
Figure 3-8:
Busaddress
management
Figure 3-9:
Searching
networkNodes in the
Busaddress
management
A Search function
in the Busaddress management
D301271 1013 - FGEN - multi protocol
3-13
FGEN – general technical properties
Note
The access of the IO-ASSISTANT to the station is only possible, if the station already has an IPaddress and if it is operated in switch position 500 = PGM or 600 = PGM-DHCP-mode (see also
Address assignment (page 3-8)).
Note
When using Windows XP as operating system, difficulties may occur with system-integrated
firewall.
It may inhibit the access of PACTware™ (I/O-ASSISTANT V3) to the Ethernet-network. In this
case, please adapt your firewall respectively or deactivate it.
Figure 3-10:
Specify IP
address
change
D301271 1013 - FGEN - multi protocol3-14
Loading...
+ 173 hidden pages
You need points to download manuals.
1 point = 1 manual.
You can buy points or you can get point for every manual you upload.