turck FGEN-AIM Series User Manual

USER MANUAL
FGEN-AIM st
AtIoNs
wIth MultIprotocol
FUNTIONALITY
Sense it! Connect it! Bus it! Solve it!
All brand and produ concerned.
ct names are trademarks or registered trade marks of the owner
Edition 10/2013
© Hans Turck GmbH, Muelheim an der Ruhr
All rights reserved, including those of
No part of this manual may be reproduced i other process) or processed, duplicated or distributed by means of electronic systems without written permission of Hans Turck GmbH & Co. KG, Muelheim an der Ruhr.
S
ubject to alterations without notice
the translation.
n any form (printed, photocopy, microfilm or any
Table of contents
1About this manual
1.1 Documentation concept .................................................................................................................................1-2
1.2 Description of symbols used ..........................................................................................................................1-3
1.3 General .............................................................................................................................................................1-4
1.3.1 Prescribed use ......................................................................................................................................................................................... 1-4
1.3.2 Notes concerning planning/installation of this product ......................................................................................................... 1-4
1.4 List of revisions ................................................................................................................................................1-5
2 Multi-protocol functionality
2.1 General .............................................................................................................................................................2-2
2.1.1 Protocol dependent functions .......................................................................................................................................................... 2-2
3 FGEN – general technical properties
3.1 General .............................................................................................................................................................3-2
3.2 General information on FGEN ........................................................................................................................3-3
3.3 General technical data ....................................................................................................................................3-4
3.3.1 Technical data..........................................................................................................................................................................................3-4
3.3.2 Dimension drawings ............................................................................................................................................................................. 3-5
3.3.3 LED-displays .............................................................................................................................................................................................3-5
3.4 Connection possibilities..................................................................................................................................3-6
3.4.1 Ethernet .....................................................................................................................................................................................................3-6
3.4.2 Operating/load voltage .......................................................................................................................................................................3-6
3.4.3 Analog inputs and outputs ................................................................................................................................................................. 3-7
3.5 Address assignment ........................................................................................................................................3-8
3.5.1 Default setting of the gateway..........................................................................................................................................................3-8
3.5.2 Resetting the IP-address, switch position "000".......................................................................................................................... 3-8
3.5.3 Address setting via the rotary-mode .............................................................................................................................................. 3-9
3.5.4 Address setting via the mode BootP............................................................................................................................................... 3-9
3.5.5 Address setting via the mode DHCP ............................................................................................................................................ 3-10
3.5.6 Address setting via mode PGM ...................................................................................................................................................... 3-10
3.5.7 Addressing via mode PGM-DHCP ................................................................................................................................................. 3-11
3.5.8 F_Reset (Factory Reset) ..................................................................................................................................................................... 3-11
3.5.9 Addressing via I/O-ASSISTANT 3 (FDT/DTM) ............................................................................................................................. 3-12
3.5.10 Addressing via PGM-DHCP .............................................................................................................................................................. 3-15
3.6 SET-button .................................................................................................................................................... 3-15
3.7 Device configuration files ............................................................................................................................ 3-15
3.8 Web server - remote access/configuration................................................................................................. 3-16
3.8.1 IP address ............................................................................................................................................................................................... 3-16
3.8.2 Access rights ......................................................................................................................................................................................... 3-17
3.8.3 Login / password ................................................................................................................................................................................. 3-17
3.8.4 Network Configuration ..................................................................................................................................................................... 3-18
3.8.5 Station Configuration ........................................................................................................................................................................ 3-19
3.8.6 Station Diagnostics............................................................................................................................................................................. 3-19
D301271 1013 - FGEN - multi protocol
i
3.8.7 Ethernet Statistics ................................................................................................................................................................................3-19
3.8.8 Links.......................................................................................................................................................................................................... 3-19
3.8.9 Change Admin Password..................................................................................................................................................................3-20
3.8.10 Parameters .............................................................................................................................................................................................3-21
3.9 Status and Control Word of the FGEN-stations .......................................................................................... 3-22
3.9.1 Status Word............................................................................................................................................................................................ 3-22
3.9.2 Control Word .........................................................................................................................................................................................3-22
4 Digital inputs FGEN-IM16-x001
4.1 FGEN-IM16-x001 ............................................................................................................................................. 4-2
4.1.1 Technical data ......................................................................................................................................................................................... 4-2
4.1.2 Wiring diagrams ..................................................................................................................................................................................... 4-2
4.1.3 Parameters ............................................................................................................................................................................................... 4-3
4.1.4 Diagnostic message of I/O-channels .............................................................................................................................................. 4-3
5 Digital outputs FGEN-OM16-x001
5.1 FGEN-OM16-x001 ........................................................................................................................................... 5-2
5.1.1 Technical data ......................................................................................................................................................................................... 5-2
5.1.2 Wiring diagrams ..................................................................................................................................................................................... 5-2
5.1.3 Parameters ............................................................................................................................................................................................... 5-3
5.1.4 Diagnostic messages ............................................................................................................................................................................ 5-3
6 Digital in-/outputs FGEN-IOM88-x001, FGEN-XSG16-x001
6.1 FGEN-IOM88-x001 .......................................................................................................................................... 6-2
6.1.1 Technical data ......................................................................................................................................................................................... 6-2
6.1.2 Wiring diagrams ..................................................................................................................................................................................... 6-3
6.1.3 Parameters ............................................................................................................................................................................................... 6-3
6.1.4 Diagnostic messages ............................................................................................................................................................................ 6-4
6.2 FGEN-XSG16-000x .......................................................................................................................................... 6-5
6.2.1 Technical data ......................................................................................................................................................................................... 6-5
6.2.2 Wiring diagrams ..................................................................................................................................................................................... 6-6
6.2.3 Parameters ............................................................................................................................................................................................... 6-7
6.2.4 Diagnostic messages ............................................................................................................................................................................ 6-8
7 Implementation of EtherNet/IP™
7.1 EtherNet/IP Communications Profile ............................................................................................................ 7-2
7.1.1 I/O Messages ........................................................................................................................................................................................... 7-2
7.1.2 Explicit Messages ................................................................................................................................................................................... 7-2
7.1.3 Communications profile of FGEN .................................................................................................................................................... 7-2
7.2 QC - QuickConnect .......................................................................................................................................... 7-4
7.2.1 General ...................................................................................................................................................................................................... 7-4
7.2.2 QuickConnect in FGEN......................................................................................................................................................................... 7-4
7.3 Classes and Instances of the EtherNet/IP™-stations .................................................................................... 7-6
7.3.1 EtherNet/IP™ Standard Classes ......................................................................................................................................................... 7-6
7.3.2 Identity Object (0×01) .......................................................................................................................................................................... 7-7
7.3.3 Assembly Object (0×04) ...................................................................................................................................................................... 7-9
7.3.4 Connection Manager Object (0×06) .............................................................................................................................................7-21
7.3.5 TCP/IP Interface Object (0×F5) ........................................................................................................................................................7-22
D301271 1013 - FGEN - multi protocolii
7.3.6 Ethernet Link Object (0×F6)............................................................................................................................................................. 7-26
7.4 VSC-Vendor Specific Classes........................................................................................................................ 7-28
7.4.1 Class instance of the VSC .................................................................................................................................................................. 7-28
7.4.2 Gateway Class (VSC 100)................................................................................................................................................................... 7-29
7.4.3 Process Data Class (VSC102)............................................................................................................................................................ 7-31
7.4.4 Digital Versatile Module Class (VSC117) ..................................................................................................................................... 7-34
7.4.5 Miscellaneous Parameters Class (VSC 126) ................................................................................................................................ 7-35
7.5 Diagnostic messages via process data........................................................................................................ 7-36
7.5.1 Summarized Diagnostics .................................................................................................................................................................. 7-36
7.5.2 Scheduled Diagnostics (manufacturer specific diagnosis) .................................................................................................. 7-36
8 Application example: FGEN for EtherNet/IP™ with Allen Bradley PLC and RS Logix 5000
8.1 General .............................................................................................................................................................8-2
8.1.1 Used hard-/ software............................................................................................................................................................................. 8-2
8.2 Network configuration....................................................................................................................................8-3
8.2.1 Configuration of the network in "RS Logix 5000" .......................................................................................................................8-3
8.2.2 Downloading the I/O configuration................................................................................................................................................8-8
8.3 I/O data mapping.......................................................................................................................................... 8-10
8.4 Process data access ...................................................................................................................................... 8-11
8.4.1 Setting outputs .................................................................................................................................................................................... 8-11
8.4.2 Example program................................................................................................................................................................................ 8-11
8.5 Activating QuickConnect ............................................................................................................................ 8-13
9 Implementation of Modbus TCP
9.1 Common Modbus description ........................................................................................................................9-2
9.1.1 Protocol description ..............................................................................................................................................................................9-3
9.1.2 Data model ...............................................................................................................................................................................................9-4
9.2 Implemented Modbus functions....................................................................................................................9-6
9.3 Modbus registers.............................................................................................................................................9-7
9.3.1 Data width of the I/O-modules in the modbus-register area.............................................................................................. 9-10
9.3.2 Register mapping of the FGEN-stations......................................................................................................................................9-11
9.3.3 Register 100Ch: "Station status"..................................................................................................................................................... 9-16
9.3.4 Register 1130h: „Modbus-Connection-Mode“.......................................................................................................................... 9-17
9.3.5 Register 1131h: „Modbus-Connection-Timeout“ .................................................................................................................... 9-17
9.3.6 Register 0×113C und 0×113D: „Restore Modbus-Connection-Parameters” ................................................................. 9-17
9.3.7 Register 0×113E und 0×113F: „Save Modbus-Connection-Parameters“ ........................................................................ 9-18
9.4 Bit areas: mapping of input-discrete- and coil-areas ................................................................................ 9-19
9.5 Error behavior of outputs (watchdog)........................................................................................................ 9-20
9.6 Parameters and diagnostic messages of the I/O channels ....................................................................... 9-21
10 Application example FGEN for Modbus TCP with CODESYS Win V3
10.1 Used hard-/ software.................................................................................................................................... 10-2
10.1.1 Hardware ................................................................................................................................................................................................ 10-2
10.1.2 Software.................................................................................................................................................................................................. 10-2
D301271 1013 - FGEN - multi protocol
iii
10.2 Network configuration ................................................................................................................................. 10-3
10.3 Programming with CODESYS....................................................................................................................... 10-4
10.3.1 Predefined feature sets...................................................................................................................................................................... 10-4
10.3.2 Creating a new project ...................................................................................................................................................................... 10-5
10.3.3 Defining the communication settings ......................................................................................................................................... 10-7
10.3.4 Adding the Ethernet Adapter..........................................................................................................................................................10-9
10.3.5 Adding the Modbus master .......................................................................................................................................................... 10-10
10.3.6 Adding a Modbus TCP slave ......................................................................................................................................................... 10-11
10.3.7 Programming (example program) ............................................................................................................................................. 10-13
10.3.8 CODESYS: Global variables ............................................................................................................................................................ 10-14
10.3.9 Modbus channels.............................................................................................................................................................................. 10-15
10.3.10 Building, login and start ................................................................................................................................................................. 10-23
10.3.11 Reading out the process data ...................................................................................................................................................... 10-25
10.3.12 Evaluation of the status word of FGEN-XSG16-5001 (%IW1) ............................................................................................ 10-26
11 Implementation of PROFINET
11.1 FSU - Fast Start-Up (prioritized startup)..................................................................................................... 11-2
11.1.1 General ....................................................................................................................................................................................................11-2
11.1.2 FSU in FGEN ...........................................................................................................................................................................................11-2
11.2 GSDML-file..................................................................................................................................................... 11-3
11.3 PROFINET-Error Codes.................................................................................................................................. 11-4
11.4 Parameters .................................................................................................................................................... 11-5
11.4.1 General module parameters - parameters for slot 0 (turck-fgen) ...................................................................................... 11-5
11.4.2 Parameters for I/O channels ...........................................................................................................................................................11-5
11.5 Description of user data for acyclic services............................................................................................... 11-7
11.5.1 Description of the acyclic gateway user data............................................................................................................................ 11-7
11.5.2 Description of the acyclic I/O-channel user data ..................................................................................................................... 11-8
12 Application example: FGEN for PROFINET with a Siemens S7
12.1 Application example .................................................................................................................................... 12-2
12.1.1 General ....................................................................................................................................................................................................12-2
12.1.2 Example network ................................................................................................................................................................................. 12-2
12.1.3 New project in the Simatic Manager ............................................................................................................................................12-3
12.1.4 Setting the PG/PC-interface ............................................................................................................................................................. 12-3
12.1.5 Installation of the GSDML-files........................................................................................................................................................12-4
12.1.6 Adding PROFINET network nodes .................................................................................................................................................12-7
12.1.7 Scanning the network for PROFINET nodes............................................................................................................................ 12-10
12.1.8 Name assignment for FGEN-stations......................................................................................................................................... 12-11
12.1.9 PROFINET-neighborhood detection (LLDP)............................................................................................................................ 12-12
12.1.10 Online topology detection ............................................................................................................................................................ 12-15
12.1.11 Fast Start-Up - configuration of fieldbus nodes .................................................................................................................... 12-16
12.1.12 Diagnostics with Step 7 .................................................................................................................................................................. 12-18
13 Guidelines for Electrical Installation
13.1 General notes ................................................................................................................................................ 13-2
13.1.1 General ....................................................................................................................................................................................................13-2
13.1.2 Cable routing.........................................................................................................................................................................................13-2
13.1.3 Lightning protection ..........................................................................................................................................................................13-3
D301271 1013 - FGEN - multi protocoliv
13.1.4 Transmission media............................................................................................................................................................................ 13-3
13.2 Potential relationships................................................................................................................................. 13-4
13.3 Electromagnetic compatibility(EMC ........................................................................................................... 13-5
13.3.1 Ensuring electromagnetic compatibility .................................................................................................................................... 13-5
13.3.2 Grounding of inactive metal components................................................................................................................................. 13-5
13.3.3 PE connection....................................................................................................................................................................................... 13-5
13.4 Shielding of cables ....................................................................................................................................... 13-6
13.5 Potential compensation............................................................................................................................... 13-7
13.5.1 Switching inductive loads ................................................................................................................................................................ 13-7
13.5.2 Protection against Electrostatic Discharge (ESD) .................................................................................................................... 13-7
14 Appendix
14.1 Changing the IP address of a PC/ network interface card ......................................................................... 14-2
14.1.1 Changing the IP address in Windows .......................................................................................................................................... 14-2
14.1.2 Changing the IP address via I/O-ASSISTANT V3 ....................................................................................................................... 14-4
14.2 Deactivating/ adapting the firewall in Windows ....................................................................................... 14-5
14.2.1 Addressing via DHCP ......................................................................................................................................................................... 14-7
15 Glossary
16 Index
D301271 1013 - FGEN - multi protocol
v
D301271 1013 - FGEN - multi protocolvi

1 About this manual

1.1 Documentation concept ............................................................................................................................ 1-2
1.2 Description of symbols used ..................................................................................................................... 1-3
1.3 General........................................................................................................................................................ 1-4
1.3.1 Prescribed use ...................................................................................................................................................................................1-4
1.3.2 Notes concerning planning/installation of this product ...................................................................................................1-4
1.4 List of revisions........................................................................................................................................... 1-5
D301271 1013 - FGEN - multi protocol 1-1
About this manual

1.1 Documentation concept

This manual contains all information about the TURCK FGEN-product line in protection class IP67 with multi-protocol function.
The following chapters contain:
the general technical data and station properties,
a description of the function and the assembly of the single devices in the product line,
a description of the stations' representation in the different Ethernet-protocols,
a description of the devices' handling in the different PLC-applications,
D301271 1013 - FGEN - multi protocol1-2
Description of symbols used

1.2 Description of symbols used

Warning
This sign can be found next to all notes that indicate a source of hazards. This can refer to danger to personnel or damage to the system (hardware and software) and to the facility.
This sign means for the operator: work with extreme caution.
Attention
This sign can be found next to all notes that indicate a potential hazard.
This can refer to possible danger to personnel and damages to the system (hardware and software) and to the facility.
Note
This sign can be found next to all general notes that supply important information about one or more operating steps.
These specific notes are intended to make operation easier and avoid unnecessary work due to incorrect operation.
D301271 1013 - FGEN - multi protocol
1-3
About this manual

1.3 General

This manual includes all information necessary for the prescribed use of the FGEN-stations. It has been specially conceived for personnel with the necessary qualifications.

1.3.1 Prescribed use

Attention
Please read this section carefully. Safety aspects cannot be left to chance when dealing with electrical equipment.
Warning
The devices described in this manual must be used only in applications prescribed in this manual or in the respective technical descriptions, and only with certified components and devices from third party manufacturers.
Appropriate transport, storage, deployment and mounting as well as careful operating and thorough maintenance guarantee the trouble-free and safe operation of these devices.

1.3.2 Notes concerning planning/installation of this product

Warning
All respective safety measures and accident protection guidelines must be considered carefully and without exception.
D301271 1013 - FGEN - multi protocol1-4
List of revisions

1.4 List of revisions

In comparison to the previous manual edition, the following changes/ revisions have been made:
Table 1-1: List of revisions
Chapter Subject new changed
3 Web server - remote access/configuration (page 3-16) x
5 Changes in th technical data of module, page 5-2 x
6 Changes in th technical data of module, page 6-2 and page
x
6-5
7 EtherNet/IP Communications Profile (page 7-2) x
Note
The publication of this manual renders all previous editions invalid.
D301271 1013 - FGEN - multi protocol
1-5
About this manual
D301271 1013 - FGEN - multi protocol1-6

2 Multi-protocol functionality

2.1 General........................................................................................................................................... 2-2
2.1.1 Protocol dependent functions ....................................................................................................................................................2-2
– PROFINET ........................................................................................................................................................................................ 2-2
– EtherNet/IP™ ..................................................................................................................................................................................2-2
D301271 1013 - FGEN - multi protocol 2-1
Multi-protocol functionality

2.1 General

The compact I/O-stations of the product line FGEN combine the three Ethernet protocols EtherNet/IP™, Modbus TCP and PROFINET in one device.
A multi-protocol device can be operated without intervention of the user (which means, without changes in the parameterization) in all of the three Ethernet protocols mentioned.
During the start-up after a power-on, the module runs in "snooping" mode and detects the Ethernet protocol which requests a link connection by listening the traffic.
If a protocol is detected, the device automatically changes to the detected protocol and ignores the telegrams of the other two.

2.1.1 Protocol dependent functions

PROFINET
Fast Start-UP (FSU)
Topology discovery
Address assignment via LLDP
EtherNet/IP™
QuickConnect (QC), see page 8-13
DLR (Device Level Ring)
D301271 1013 - FGEN - multi protocol2-2

3 FGEN – general technical properties

3.1 General........................................................................................................................................................ 3-2
3.2 General information on FGEN ................................................................................................................... 3-3
3.3 General technical data ............................................................................................................................... 3-4
3.3.1 Technical data ...................................................................................................................................................................................3-4
3.3.2 Dimension drawings ....................................................................................................................................................................... 3-5
3.3.3 LED-displays .......................................................................................................................................................................................3-5
3.4 Connection possibilities ............................................................................................................................ 3-6
3.4.1 Ethernet ...............................................................................................................................................................................................3-6
– Ethernet-connection in QC-/FSU-applications.................................................................................................................. 3-6
3.4.2 Operating/load voltage ................................................................................................................................................................. 3-6
– Voltage supply via 7/8’’, 5-pole (FGEN-xxxxx-5xx1).........................................................................................................3-7
– Voltage supply via 7/8’’, 4-pole (FGEN-xxxxx-4xx1).........................................................................................................3-7
3.4.3 Analog inputs and outputs...........................................................................................................................................................3-7
3.5 Address assignment................................................................................................................................... 3-8
3.5.1 Default setting of the gateway....................................................................................................................................................3-8
3.5.2 Resetting the IP-address, switch position "000"....................................................................................................................3-8
3.5.3 Address setting via the rotary-mode ........................................................................................................................................3-9
3.5.4 Address setting via the mode BootP.........................................................................................................................................3-9
3.5.5 Address setting via the mode DHCP ...................................................................................................................................... 3-10
3.5.6 Address setting via mode PGM ................................................................................................................................................ 3-10
3.5.7 Addressing via mode PGM-DHCP ........................................................................................................................................... 3-11
– PROFINET ..................................................................................................................................................................................... 3-11
3.5.8 F_Reset (Factory Reset) ............................................................................................................................................................... 3-11
3.5.9 Addressing via I/O-ASSISTANT 3 (FDT/DTM)....................................................................................................................... 3-12
3.5.10 Addressing via PGM-DHCP ........................................................................................................................................................ 3-15
3.6 SET-button ................................................................................................................................................3-15
3.7 Device configuration files........................................................................................................................ 3-15
3.8 Web server - remote access/configuration ............................................................................................3-16
3.8.1 IP address ......................................................................................................................................................................................... 3-16
3.8.2 Access rights ................................................................................................................................................................................... 3-17
3.8.3 Login / password ........................................................................................................................................................................... 3-17
3.8.4 Network Configuration ............................................................................................................................................................... 3-18
3.8.5 Station Configuration .................................................................................................................................................................. 3-19
3.8.6 Station Diagnostics....................................................................................................................................................................... 3-19
3.8.7 Ethernet Statistics ......................................................................................................................................................................... 3-19
3.8.8 Links ................................................................................................................................................................................................... 3-19
3.8.9 Change Admin Password ........................................................................................................................................................... 3-20
3.8.10 Parameters....................................................................................................................................................................................... 3-21
3.9 Status and Control Word of the FGEN-stations .....................................................................................3-22
3.9.1 Status Word ..................................................................................................................................................................................... 3-22
– Meaning of the status bits ..................................................................................................................................................... 3-22
3.9.2 Control Word .................................................................................................................................................................................. 3-22
D301271 1013 - FGEN - multi protocol 3-1
FGEN – general technical properties

3.1 General

This chapter contains all information about the hardware of the FGEN-stations, the general technical data as well as the connection possibilities, the addressing,etc..
Note
Station-specific information can be found in the single station descriptions within the respective chapters of this manual.
D301271 1013 - FGEN - multi protocol3-2
General information on FGEN

3.2 General information on FGEN

The FGEN product family offers the following approved features:
direct connection of up to 16 digital in- and outputs to an Ethernet-network
Protocols: EtherNet/IP™, Modbus TCP and PROFINET RT in one single device
channel-related short-circuit diagnosis of outputs and slot-related short-circuit diagnosis of inputs
Ethernet-connection with two 4-pole, d-coded M12 x 1 round connectors
integrated Ethernet-switch for building up a line-topology
D301271 1013 - FGEN - multi protocol
3-3
FGEN – general technical properties

3.3 General technical data

3.3.1 Technical data

Table 3-1: Technical data of the FGEN­stations
Power supply
Operating voltage U
Load voltage U
Internal current consumption (from U
(VI) 18 to 30 VDC
B
(VO) 18 to 30 VDC
L
) < 200 mA
B
Connectors
Ethernet 2 x M12-female (OUT), 4-pole, D-coded
Power supply
FGEN-xxxx-5001 7/8" connector, 5-pole
FGEN-xxxx-4001 7/8" connector, 4-pole
Inputs / Outputs M12 female, 5-pole
Isolation voltages
U
(UB against UL)none
BL
U
(supply voltage against Ethernet) 500 V AC
ETH
U
(ETH1 against ETH 2) 500 V AC
ETHETH
Housing Fibre-glass reinforced Polyamide (PA6-GF30)
Size 60.4 × 220.5 × 27 mm (B × L × H)
Mounting via 4 through-holes, Ø 4.4 mm
Mounting distance station to station
50 mm Valid for operation in the ambient temperatures mentioned below, with sufficient ventilation as well as maximum load (horizontal mounting). In case of low simultaneity factors and low ambient temperatures, mounting distances of < 50 mm may be possible.
Protection class IP67
Vibration test to EN 60068-2-6, IEC 68-2-47
Shock test acc. to EN 60068-2-27
EMC acc. to EN 61131-2
Temperature range
– operating 0 °C to 55 °C (32 °F to 131 °F)
– Storage and transport temperature range -25 °C to 70 °C (-13 °F to 158 °F)
D301271 1013 - FGEN - multi protocol3-4
General technical data
0
1
2 3
4
5
6
7
8
9
Power
U i
U o
0
1
4
5
37
Bus
ETH1
26
0
1
2 3
4
5
6
7
8
9
0
1
2 3
4
5
6
7
8
9
ETH2
210,5
220,5
C4C5
C6
C7
5,4
60,4 42
C0C1
C2
C3
13
27
13
C9
C8
C11
C10

3.3.2 Dimension drawings

Figure 3-1: Dimensions for the FGEN­stations

3.3.3 LED-displays

Table 3-2: Dimensions for the FGEN­stations
LED Display Meaning Remedy
ETHx green Link established,100 Mbps
Power off U
Ix/Ox green 24 V at input/ output
BUS green Active connection to a master -
green, flashing Ethernet traffic (100 Mbps)
yellow Link established,10 Mbps
yellow flashing Ethernet traffic (10 Mbps)
off No Ethernet link. Check the Ethernet-
connection.
< 18 V DC Check the connected
B
operating voltage.
green U
red U
and UL in the operating range
B
< 18 V DC Check the load voltage.
L
red Overcurrent at the output or at
the sensor supply
D301271 1013 - FGEN - multi protocol
green, flashing ready for operation -
red IP address conflict or restore
mode
red, flashing Blink-/wink-command active -
red/green Autonegotiation and / or
waiting for DHCP- / BootP­address assignment.
Check the IP-addresses in the network or wait until the device is ready.
3-5
FGEN – general technical properties
v
4
1
3
2
v
C10 C11
4
1
3
2
1 = TD + (YE) 2 = RD + (WH) 3 = TD  (OG) 4 = RD  (BU)
Power
U
i
U
o
04

3.4 Connection possibilities

3.4.1 Ethernet

The connection to Ethernet via the integrated auto-crossing switch is done using two 4-pole, D-coded M12 x 1-Ethernet-female connectors.
Figure 3-2:
Female connectors M12 x 1
Pin assignment of the M12 x 1-
ETH1 ETH2
female connec­tors, 4-pole
Ethernet-connection in QC-/FSU-applications
Note
Please observe the following for QuickConnect (QC)- and Fast Start-Up (FSU)-applications:
do not use a crossover-cable – ETH1 = connector for incoming Ethernet-line – ETH2 = connector for outgoing Ethernet-line

3.4.2 Operating/load voltage

The power supply is realized via 7/8" connectors on the module.
These connectors are designed either 4- or 5-pole.
Figure 3-3: Power supply
Note
The operation voltage (U voltage falls below the permissible voltage, the outputs are switched off.
U in.
In case of an undervoltage at U undervoltage at UB, the "POWER" LED is turned off.
UI = voltage IN
= voltage OUT for supplying the next node
U
O
) and the load voltage (UL) are fed and monitored separately. If the
B
can be switched off. In this case, the module still communicates and the inputs are still read
L
, the "POWER" LED changes from green to red. In case of an
L
D301271 1013 - FGEN - multi protocol3-6
Connection possibilities
1 = GND
L
2 = GND
B
3 = PE 4 = U
B
5 = U
L
3
4
5
2
1
wv
3
4
5
2
1
1 = GND
L
2 = GND
B
3 = PE 4 = U
B
5 = U
L
3
4
5
2
1
wv
3
4
5
2
1
1 = GND 2 = GND 3 = FE 4 = U
B
5 = U
L
3
4
5
2
1
3
4
5
2
1
wv
1 2
3 4
1 = Aux + 2 = E + 3 = E 4 = Aux
1 2
3 4
1 2
3 4
1 = U
L
2 = U
B
3 = GND-B 4 = GND-L
1 2
3 4
wv
1 2
3 4
1 = Aux + 2 = E + 3 = E
1 2
3 4
1 2
3 4
1 = U
L
2 = U
B
3 = GND 4 = GND
1 2
3 4
Voltage supply via 7/8’’, 5-pole (FGEN-xxxxx-5xx1)
Figure 3-4: 7/8’’ male and female, 5-pole
and UB galvanically isolated. No galvanic isolation of UL and UB at the
U
L
Voltage supply via 7/8’’, 4-pole (FGEN-xxxxx-4xx1)
Figure 3-5: 7/8’’ male and female, 4-pole
FGEN-XSG16-5001
UL and UB galvanically isolated. No galvanic isolation of UL and UB at the

3.4.3 Analog inputs and outputs

The module is equipped throughout with metal M12 connectors for connection of the sensor/actuator level.
Note
For the pin assignment of the M12-connectors, please refer to the wiring diagrams in the station-specific chapters of this manual.
U
FGEN-XSG16-4001!
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FGEN – general technical properties
x10
x1
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
1
2
3
4
5
6
7
8
9
0
000: 192.168.1.254 1 - 254: static rotary 300: BootP 400: DHCP 500: PGM 600: PGM-DHCP 900: F_Reset
x 100

3.5 Address assignment

Setting the address mode is done through the 3 rotary coding-switches on the gateway.
Figure 3-6: Decimal rotary coding-switches for address setting
Attention
The cover of the decimal rotary coding-switches must be closed by tightening the screw after use.
The seal in the cover must not be damaged or slipped.
The protection class IP67 can only be guaranteed when the cover is closed correctly.
Note
After every change of the address-mode, a reset must be carried out.

3.5.1 Default setting of the gateway

The stations' default-settings are as follows:
IP-address 192.168.1.254 subnet mask 255.255.255.0 default gateway 192.168.1.1
Note
The stations can be reset by the user to these default settings at any time. To reset the module, set the three coding-switches on the gateway to "000" followed by a power-on reset.

3.5.2 Resetting the IP-address, switch position "000"

By setting the rotary coding switches to "000" followed by a voltage reset, the module is set to the address 192.168.1.254 for IP-based services (seeDefault setting of the gateway (page 3-8)).
The I/O-ASSISTANT can, for example, communicate with the station in this switch position.
Note
Setting "000" is no operation mode! Please set the device to another mode after having reset the IP address to the default values.
D301271 1013 - FGEN - multi protocol3-8
Address assignment

3.5.3 Address setting via the rotary-mode

switch position: 001 - 254
When using the rotary-mode, the last byte of the station’s IP address can be set via the rotary coding switches.
Addresses in the range from 0 to 255 can be allocated, whereas 1 is normally reserved for the default­gateway. 0 and 255 are reserved for broadcast messages in the subnet.
Note
We therefore recommend addresses in the range of 2-254.

3.5.4 Address setting via the mode BootP

switch position: 300
Address setting is carried out by a BootP-server in the network after the start-up of the gateway.
Note
The IP address, as well as the default subnet mask assigned to the station by the BootP-server, are stored in the station’s EEPROM.
If the station is subsequently switched to rotary- or PGM-mode, the settings carried out via BootP (IP address, subnet mask, etc) will be read from the module’s EEPROM.
PROFINET
Please assure, that in PROFINET -applications, the address assigned via a BootP-server corresponds to the address, which is assigned in the configuration tool.
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FGEN – general technical properties

3.5.5 Address setting via the mode DHCP

switch position: 400
Address setting is carried out by a BootP-server in the network after the start-up of the gateway.
Note
The IP address, as well as the default subnet mask assigned to the station by the DHCP-server, are stored in the station’s EEPROM.
If the station is subsequently switched to rotary- or PGM-mode, the settings carried out via BootP (IP address, subnet mask, etc) will be read from the module’s EEPROM.
DHCP supports three mechanisms for IP address allocation:
In "automatic allocation", the DHCP-server assigns a permanent IP address to a client.
In "dynamic allocation", DHCP assigns an IP address to a client for a limited period of time. After this
time, or until the client explicitly relinquishes the address, the address can be re-assigned.
In "manual allocation", a client's IP address is assigned by the network administrator, and DHCP is
used simply to convey the assigned address to the client.
PROFINET
Please assure, that in PROFINET -applications, the address assigned via a BootP-server corresponds to the address, which is assigned in the configuration tool.

3.5.6 Address setting via mode PGM

switch position: 500
The PGM-mode enables access of the software I/O-ASSISTANT to the module’s network settings.
Note
In the PGM-mode, all network settings (IP address, subnet mask, etc.) are send to the module’s internal EEPROM and stored permanently.
D301271 1013 - FGEN - multi protocol3-10
Address assignment

3.5.7 Addressing via mode PGM-DHCP

switch position: 600
The device sends DHCP-requests until a IP-address is assigned (DHCP-server, PROFINET-controller).
The assigned IP-address is stored to the device and the DCHP-client is stopped.
Even after a restart of the device, the device sends no further DHCP-requests.
PROFINET
This mode assures a PROFINET-compliant operation of the modules.
Note
If a DHCP-server is used within the network, problems may occur during IP-assignment.
In this case, both, the DHCP-server as well as the PROFINET-controller (vie DCP), try an IP­address-assignment.

3.5.8 F_Reset (Factory Reset)

switch position: 900
Setting 900 sets all device-settings back to the default values and deletes all data in the device's internal flash.
Note
Setting 900 is no operation mode! Please set the device to another mode after having reset the IP address to the default values.
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FGEN – general technical properties

3.5.9 Addressing via I/O-ASSISTANT 3 (FDT/DTM)

The software-tool I/O-ASSISTANT enables direct access to the Ethernet-network via the Ethernet cable.
The IP address, as well as the subnet mask of the TURCK Ethernet stations, can be changed according to the application by using the Busaddress Management function of the BL Service Ethernet interface (TCP/IP) in the software I/O-ASSISTANT.
Figure 3-7: BL Service Ethernet
D301271 1013 - FGEN - multi protocol3-12
Address assignment
A
Figure 3-8: Busaddress management
Figure 3-9: Searching network­Nodes in the Busaddress management
A Search function
in the Busad­dress manage­ment
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FGEN – general technical properties
Note
The access of the IO-ASSISTANT to the station is only possible, if the station already has an IP­address and if it is operated in switch position 500 = PGM or 600 = PGM-DHCP-mode (see also
Address assignment (page 3-8)).
Note
When using Windows XP as operating system, difficulties may occur with system-integrated firewall.
It may inhibit the access of PACTware™ (I/O-ASSISTANT V3) to the Ethernet-network. In this case, please adapt your firewall respectively or deactivate it.
Figure 3-10: Specify IP address change
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