Turck FEN20 Quick Start Guide

FEN20

Start-up Guide

Date: 12.15.2014

Version: 1.4

Created By: Division 3

FEN20 Start-up Guide

Table of Contents

Table of Contents .................................................................................................................................................. 1

About This Guide ................................................................................................................................................... 2

Required Parts ....................................................................................................................................................... 3

Hardware ............................................................................................................................................................ 3

Software ............................................................................................................................................................. 3

FEN20 Modules ...................................................................................................................................................... 4

Introduction ......................................................................................................................................................... 4

Connection Diagrams ......................................................................................................................................... 4

LED Diagnostics ................................................................................................................................................. 5

IO and Configuration Data Map .......................................................................................................................... 6

Setting up the IP Address ................................................................................................................................... 7

Default IP Address ........................................................................................................................................ 7

Address Switches .......................................................................................................................................... 7

BOOTP/DHCP Mode (300/400) .................................................................................................................... 8

PGM-DHCP Mode (600) ............................................................................................................................... 9

PGM Mode (500) ........................................................................................................................................... 9

RESTORE Mode (0) ................................................................................................................................... 13

RECOVERY Mode (900) ............................................................................................................................. 13

EtherNet/IP Configuration ................................................................................................................................... 14

FEN20 Configuration using EDS Files ............................................................................................................. 14

Configure User Interface ............................................................................................................................. 15

Create RSLogix5000 Project ....................................................................................................................... 16

Install EDS Files .......................................................................................................................................... 17

Configure FEN20-16DXP ............................................................................................................................ 19

Module Definition Data Format ................................................................................................................... 23

Communication RPI, Multicast / Unicast ..................................................................................................... 24

Input, Output and Configuration Data Tags ................................................................................................ 25

FEN20 Profile Info ....................................................................................................................................... 27

FEN20 Configured as Ethernet Generic Device .............................................................................................. 28

Create a New RSLogix5000 Project ........................................................................................................... 28

Add New Device .......................................................................................................................................... 29

Configuration Assembly Data...................................................................................................................... 31

Input Only Connection Configuration .......................................................................................................... 32

Listen Only Connection Configuration ........................................................................................................ 33

FEN20 and DLR Network ............................................................................................................................ 34

FEN20 DLR features ................................................................................................................................... 34

FEN20 and QC startup ................................................................................................................................ 35

The Quick Connect Sequence .................................................................................................................... 35

Ethernet port setup ...................................................................................................................................... 35

Enable QC ................................................................................................................................................... 36

Disable QC .................................................................................................................................................. 36

Reset to factory default ............................................................................................................................... 36

QC startup time ........................................................................................................................................... 36

PROFINET Configuration .................................................................................................................................... 37

Setup ................................................................................................................................................................ 37

GE Proficy Machine Edition Setup .............................................................................................................. 37

IP Addressing .............................................................................................................................................. 40

Installing GSD / GSDML Files in the Hardware Configuration .................................................................... 42

Adding a Profinet Device onto the Network. .................................................................................................... 44

Modbus TCP Configuration ................................................................................................................................ 48

Setup ................................................................................................................................................................ 48

Setting Up the VT250 ....................................................................................................................................... 49

1

FEN20 Start-up Guide

About This Guide

This guide will show the how to set the IP address on an FEN20 device. It will also show the user how to

configure the FEN20 devices using EtherNet/IP, Profinet, and Modbus TCP configurations.

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FEN20 Start-up Guide

Required Parts

Hardware

FEN20-4DIP-4DXP - Multiprotocol 4 DI, 4 DI/DO slave
FEN20-16DXP - Multiprotocol 16 DI/DO slave
VT250-57x-L7-IPM – Turck programmable HMI. (Note: Any VT250 model can be used following the same steps)
RJ45-RJ45-1M, Ethernet cables
SE-44X-E924 – 9 Port Unmanaged Ethernet Switch
24V Power supply
Any Digital Input
Any Digital Output

Software

Windows 7 or Windows XP
Pactware / IO Assistant 3+
CoDeSys V3.5 SP1
Turck IP address tool
RS Logix 5000
RS Linx
GE Proficy Machine Edition Turck GSD(ML) Files

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FEN20 Start-up Guide

FEN20 Modules

Introduction

FEN20-16DXP is a multiprotocol communication adapter which supports following networking standards:

• EtherNet/IP

• PROFINET

• Modbus TCP/IP

The f actory default “ out of t he box” s etting i s t hat al l c ommunication pr otocols ar e e nabled. After po wer-up, a
multiprotocol device is listening on all necessary ports to detect on which kind of network it is used.
The “Active Fieldbus Protocol” is defined as the first protocol to do one of the following actions:

• EtherNet/IP: Establish a Class 1 Exclusive Owner connection to device.

• PROFINET RT: Connect request.

• Modbus TCP: Write to Output Register Range.

The Configuration Guide describes device features and configuration procedure in the EtherNet/IP
environment.

Connection Diagrams

FEN20-16DXP connection diagrams

• FEN20-16DXP wiring

• V1+ will have the following functions

• Station power and Group A of IOs

• Provide 700mA to Vaux1+

• It is galvanically isolated from groups B and C

• V2+ will have the following functions

• Power for Group B

• It is galvanically isolated from groups A and C

• V3+ will have the following functions

• Power for Group C

• It is galvanically isolated from groups A and B

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FEN20 Start-up Guide

LED Diagnostics

• LED Status

• I/O

 IO0 – IO15

• BUS

• Solid Green: Active connection to master

• Flashing Green: Ready

• Solid Red: ACD or bit set in Status word

• Flashing Red: Blink/Wink command active

• Off: No power supplied

• ETH1/ETH2

• Solid Green: Ethernet Link (100 Mbps)

• Flashing Green: Ethernet communication (100 Mbps)

• Solid Yellow: Ethernet Link (10Mbps)

• Flashing Yellow: Ethernet communication (10 Mbps)

• Off: No Ethernet Link

• Solid Green: Input Responded, Output on

• Off: Input not asserted, output off

5

FEN20-16DXP Configuration Assembly Data

Byte 0

Byte 2

Byte 4

Byte 6

Byte 8

Byte10-15

Reserved

FEN20 Start-up Guide

IO and Configuration Data Map

EtherNet/IP IO data map consists of:

• Produced (input) data: 5 x UINT (16-bit)

• Consumed (output) data: 2 x UINT (16-bit)

• Configuration data: 16 x USINT (8-bit)

Abbreviations:

• I1…I16: Input state

• O1…O16: Output state

• DiagWarn: Summarized diagnostic warning

• Ul: Ul voltage too low error

• Ub: Ub voltage too low error

• EM0: Summarized diagnostics mod 0

• IGS: Input group status error

• OSC1…16: Output status O1 – O16 short-circuit

• QC QuickConnect

Byte 1

Byte 3

Byte 5

Bit 7 Bit 6 Bit 5 Bit 4 Bit 3 Bit 2 Bit 1 Bit 0

Reserved

Byte 7

Byte 9 Reserved QC

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FEN20 Start-up Guide

Setting up the IP Address

The general procedure for IP address setup is:

• Set rotary switches to desired position

• Cycle (reset) power to the station

• Run IP address server to assign IP address

• Set address switches to rotary mode or PGM mode

• Cycle power to the station

When address switches are in rotary mode, the last octet may be dialed in 1-254 range.

Default IP Address

The default IP address is:

• IP-address 192.168.1.254

• Subnet mask 255.255.255.0

• Default gateway 192.168.1.1

To reset IP address to default, set address switches to 0 and reset device power.

Address Switches

FEN20 devices have three rotary switches marked as follows:
x100 sets the last digit of IP address to a 100’s value
x10 sets the last digit of IP address to a 10’s value
x1 sets the last digit of IP address to a 1’s value
Switch position determines either address or device mode of operation as follows:

When using the static rotary mode, the last octet of the module’s IP address can be set via the rotary coding­switches on the module.
Address range is 1 to 254. Addresses 0 and 255 are reserved and cannot be used.
Following example shows the last octet set to of address xx.xxx.xxx.173

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FEN20 Start-up Guide

BOOTP/DHCP Mode (300/400)

An Ethernet station (client) may obtain IP address from the BOOTP / DHCP server when address switches are
set to 300 (BOOTP) or 400 (DHCP). The IP address, as well as the subnet mask assigned to the station, is
stored in the device’s EEPROM. When the station is subsequently switched to rotary or PGM-mode and power
rest, the IP address is read from the EEPROM.

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FEN20 Start-up Guide

PGM-DHCP Mode (600)

When the rotary switches are set to 600 it enables PGM–DHCP mode of operation. This mode is the
Out-of-the-Box mode and provides the customer with powerful and convenient IP address setup. Procedure is
the identical as for DHCP mode. When finished, click on “Disable BOOTP/DHCP”. The device switches into
PGM mode and keeps assigned IP address in the EEPROM memory.

PGM Mode (500)

When the rotary switches are set to 500 (PGM mode), the device will use either the factory default IP address
on the first power-up or maintain current IP address whatever it is. Device IP address may be also changed,
when in PGM mode, with software tools like:

• Device WEB server

• TURCK IP address tool

• IOAssistant configuration tool

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FEN20 Start-up Guide
PGM and Web Server (500)

Use any web browser and enter current IP address of the device. When device web server starts, enter “pass­word” into “Login” field:

Enter device new IP address, press “Submit” and then “Reset”. Restart web page.

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FEN20 Start-up Guide
PGM and TURCK IP address tool (500)

Start the IP address tool and press search:

Highlight device, press “Change” button and enter new IP address; press “Write to device”.

Press search and verify address:

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FEN20 Start-up Guide

PGM and IOAssistant

Highlight currently displayed IP address and write new one. DO the same with Netmask and Gateway.

Press Apply and follow dialog:

New IP address is accepted:

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FEN20 Start-up Guide

RESTORE Mode (0)

The RESTORE mode is a special mode which restores the IP address to the factory default values. Station re­sponds to PING command, but it does not operate when switches are set to 0.

Set all three rotary switches to 0 and cycle the power to the station. It instantaneously restores IP address, Mask
and Gateway as follows:

• IP address: 192.168.1.254

• Mask: 255.255.255.0

• Gateway: 192.168.1.1

Set rotary switches to any position as following diagram and cycle device power:

RECOVERY Mode (900)

The RECOVERY mode (900) is a special mode which resets all device resources to factory default
values. It will clear all previously assigned parameter values to the device. Set rotary switches to 900
and cycle the power to the device. Wait for a moment, set rotary switches as previously described and
cycle device power again.

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FEN20 Start-up Guide

EtherNet/IP Configuration

Following s ection pr ovides i nformation how to c onfigure F EN20 pr oduct line with R ockwell A utomation Logix
controllers (mainly ControlLogix, GuardLogix, CompactLogix controllers). Third party devices may be configured
using two different configuration methods which depend on a controller revision:

• Device configuration using EDS file ( Electronic Data Sheet):
All Log ix c ontrollers, r evision 20. 00.00 and above, s upport d evice c onfiguration us ing E DS f iles ( EDS
profiles) and configuration assembly data

• Device configuration using Ethernet Generic Profile:
All Logix controllers, revision 19.01.00 and below, support device configuration using Ethernet Generic
Device profile and Catalog files based on CIP bridging device concept

FEN20 Configuration using EDS Files

An EDS file which supports configuration assembly data can be imported into RSLogix5000 project as a third party
Add-on-Profile d evice. O nce i t i s imported, L ogix D esigner c reates d evice c onfiguration t ag t hat c ontains i ts
configuration data. It is saved in the project and it is pushed to the device whenever connection between the
controller and the device is established.

The FEN20 device configuration procedure includes following steps:

• Configure EtherNet/IP interface

• Create RSLogix5000 project

• Install device EDS file(s)

• FEN20 general configuration

• FEN20 connection configuration

• FEN20 input, output and configuration data tags

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FEN20 Start-up Guide

Configure User Interface

Configure user interface to the ControlLogix platform using RSLinx communication software and add
new EtherNet/IP driver. The assign IP address is actual address of the Ethernet port of the PC:

Select designated driver and click apply:

IP address 192.168.1.48 is address of a PC’s Ethernet port used for the network configuration.

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FEN20 Start-up Guide

Create RSLogix5000 Project

Open new RSlogix5000 project and configure your PLC

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FEN20 Start-up Guide

Install EDS Files

Tools > EDS Hardware Installation Tool

Follow istruction of the wizard

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