Turck DeviceNet Service Manual

DeviceNet™
Troubleshooting
FIELD GUIDE
G1001 Publised 11/11/2013
SCOPE
he purpose of this troubleshooting guide is to direct qualied service personnel to the causes of network problems and provide remedies. The primary goal of troubleshooting is to minimize network downtime. Test procedures
T
resistance of the physical media layer. It is usually sucient to have a true RSM multimeter, such as Fluke ® 87-3 Digital Multimeter or similar to run tests and obtain reliable measurements. For information on designing DeviceNet™ systems, refer to ODVA publication 27: “DeviceNet Planning and Installation Manual”.
1.1 Network Components
DeviceNet uses a trunk line and drop line topology to connect nodes for communication. Here is an example:.
described in this Troubleshooting Guide require the use of test equipment to measure voltage, current, and
Trunk Line
TR
TR = Terminating Resistor
Component Description
Trunk Line The network cable between terminators. It is usually a
Drop Line The network cable between the trunk and nodes. Each
Tap A branching point from the trunk line. There may be one
Terminating Resistor The 121 Ohm resistor that is connected to the end of the
Node An addressable device that communicates on the
Power Supply The 24-volt DC source that powers network
NODE NODE
NODE
Drop Line
TapT ap
NODE NODE
Trunk Line
TR
POWER SUPPLY
“thick” cable.
drop line may be no longer than 6 meters (20 feet)
node on a drop line, as with a tee tap, or multiple drop lines, as with a multiport junction box.
Trunk Line. There are two terminators per network.
network. There may be as many as 64 nodes per network.
communication. There may be multiple power supplies on a network, located anywhere on the network.
Drop Line
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Wiring and Connector Pin Denitions
There are ve conductors in DeviceNet™ cables. There are three connector types commonly used on DeviceNet systems: 7/8 16 minifast ® (mini), M12 eurofast ® (micro), and screw terminal (open). Table I shows the connector pin denitions and Table II shows the connector styles.
Name Wire Color Description
Shield Drain Bare Connection to the shields in the cable
V+ Red Connection to the bus 24 VDC supply
V- Black Connection to the bus supply common (0 VDC)
CANH Blue Data connection (high dierential)
CANL White Data connection (low dierential)
DeviceNet™ Cable Classication
Table I: Pin Denitions
Male mini
Connector
1 = Bare (Drain) 2 = Red (V+) 3 = Black (V-) 4 = White (CANH) 5 = Blue (CANL)
Table II: Connector Styles
Male Connectors
Female mini
Connector
minifast (mini) eurofast (micro) Open Style Front View
Male micro
Connector
1 = Bare (Drain) 2 = Red (V+) 3 = Black (V-) 4 = White (CANH) 5 = Blue (CANL)
Female micro
Connector
Open Female Connector
Rear View
5 = Red (V+) 4 = White (CANH) 3 = Bare (Drain) 2 = Blue (CANL) 1 = Black (V-)
Female Connectors
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DeviceNet™ cables are classied according to DeviceNet Specication1 as:
Round Cables
Thick Cable or Cable II
Thin Cable or Cable I
Flat Cables
Table III: Cable Specications (provides data for each cable type listed in the DeviceNet Specication)
Data Pair Thick Cable Cable II Thin Cable Cable I Flat Cable
Min. Conductor Size:
#18 #18 #24 #24 #16
19 strands min.
Insulation Diameternominal 0.150 in 0.150 in 0.077 in 0.077 in 0.110 in
Color CAN_H White
CAN_L Light Blue
Impedance 120 Ohm +/- 10% @ MHz
Max. Propagation Delay 1.36 nSec/ft 1.36 nSec/ft 1.36 nSec/ft 1.36 nSec/ft 1.60 nSec/ft
DCR - at 20 degrees C (max) 6.9 Ohms
/1000 ft
Tape Shield 2 mil/1 mil,
Al/Mylar
6.9 Ohms /1000 ft
1 mil/1 mil,
Al/Mylar
6.9 Ohms /1000 ft
2 mil/1 mil,
Al/Mylar
28 Ohms
/1000 ft
1 mil/1 mil,
Al/Mylar
4.9 Ohms /1000 ft
N/A
Power Pair
Min. Conductor Size #15 #15 #22 #22 #160
Insulation Diameternominal 0.098 in 0.098 in 0.055 in 0.055 in 0.110 in
Color V+ Red
V- Black
DCR - at 20 degrees C 3.6 Ohms
/1000 ft
Tape Shield 1 mil/1 mil,
Al/Mylar
3.6 Ohms /1000 ft
1 mil/1 mil,
Al/Mylar
17.5 Ohms /1000 ft
1 mil/1 mil,
Al/Mylar
17.5 Ohms /1000 ft
1 mil/1 mil,
Al/Mylar
4.9 Ohms /1000 ft
N/A
General Specications
Outside Diameter 0.410 - 0.490” Specied by
Vendor
Bent Radius (d = diameter) 7 x d, xed
20 x d, ex
Suitable for Application
0.240 - 0.280” Specied by Vendor
7 x d, xed 20 x d, ex
Suitable for Application
N/A
10 x
diameter
Drain Wire #18 #18 #22 #22 N/A
Agency Certication NEC (UL)
CL2/CL3 min.
Overall Shield Braid
36 AWG or
0.12 mm Cu
Compliant
w/ local gov’t
regulations
Braid
36 AWG or
0.12 mm Cu
NEC (UL)
CL2/CL3 min.
Tape
1 mil/1 mil,
Al/Mylar
Compliant
w/ local gov’t
regulations
Tape
1 mil/1 mil,
Al/Mylar
NEC (UL) CL2 min.
N/A
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Thick Cable and Cable II
The maximum cable length used in trunk-drop topology depends on the data rate:
Table IV: Thick Cable and Cable II Topology
Communication Rate Network Length Trunk Length Maximum Drop Cumulative Drop
125 kb 500 m (1640ft) 500 m (1640 ft) 6 m (20ft) 156 m (512 ft)
250 kb 250 m (820 ft) 250 m (820 ft) 6 m (20 ft) 78 m (256 ft)
500 kb 100 m (328 ft) 100 m (328 ft) 6 m (20 ft) 39 m (128 ft)
The length of the network is the sum of the trunk length and cumulative drop length.
Thick Cable Capacity
The power distribution chart, Figure 1, shows the maximum allowed current through the power conductors of the thick cable. Distance is measured from a single 24 VDC power source. If the maximum current exceeds the specied value at any given point on the network, the power supply systems should be re-designed. Figure 1 provides thick cable current ratings.
Figure 1: Current available through power conductors of thick cable
Maximum Current Capability (amps)
8.00
8
7
6
5
4
3
2
1
0
0
5.42
2.93
2.01
1.53
50 100 150 200 250 300 350 400 450 500
(164) (328) (492) (656) (820) (1984) (1148) (1312) (1476) (1640)
Length of Network in meters (feet)
1.23
1.03
0.89 0.78 0.69
Thin Cable and Cable I
The maximum cable length used in trunk-drop topology, based on the data rate is:
Table V: Thin Cable and Cable I Topology
Communication Rate Trunk Length Maximum Drop Cumulative Drop
125 kb 100 m (328 ft) 6 m (20 ft) 100 m (328 ft)
250 kb 100 m (328 ft) 6 m (20 ft) 78 m (256 ft)
500 kb 100 m (328 ft) 6 m (20 ft) 39 m (128 ft)
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