turck NIC...-M30 Series, NICPM30-8P8-0, 3-RSC12T, NICP-M30-IOL2P8X-H1141, NICSM30-IOL2P8-0 Instructions For Use Manual

Your Global Automation Partner

Instructions for Use

NIC…-M30

Inductive Coupler

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Contents

1 About these Instructions 5

1.1 Target groups 5

1.2 Explanation of Symbols Used 5

1.3 Other documents 5

1.4 Feedback about these instructions 5

2 Notes on the Product 6

2.1 Product identification 6

2.2 Scope of delivery 6

2.3 Legal requirements 6

2.3.1 Device classification according to SRD EN 300 440 6

2.4 Manufacturer and Service 7

3 For Your Safety 8

3.1 Intended use 8

3.2 General safety notes 8

4 Product Description 9

4.1 Device overview 9

4.1.1 Indication elements 9

4.2 Properties and features 9

4.3 Operating principle 9

4.4 Functions and operating modes 10

4.4.1 Transfer of 2 standard PNP signals 10

4.4.2 IO-Link mode 10

4.4.3 Transfer of 8 standard PNP signals 11

4.4.4 Foreign object detection – FOD 11

4.5 Technical accessories 12

5 Mounting 13

5.1 Power with angle offset 13

5.2 Power with lateral offset 14

5.3 Distance between primary side and secondary side 14

6 Connecting 15

6.1 Transfer of 2 standard PNP signals (digital inputs) 15

6.2 IO-Link mode 15

6.3 Transfer of 8 standard PNP signals 16

7 Commissioning 17

7.1 IO-Link mode 17

8 Operation 18

8.1 LEDs 18

8.2 Foreign object detection (FOD) 18

9 Troubleshooting 19

10 Maintenance 20

11 Repair 20

11.1 Returning Devices 20

Contents

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12 Decommissioning 20

13 Disposal 20

14 Technical Data 21

14.1 Technical data of the primary side 21

14.2 Technical data of the secondary side 21

14.3 Technical data of inductive transfer system 22

14.4 Design 22

15 Appendix: EU Declaration of Conformity 23

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1 About these Instructions

These operating instructions describe the structure, functions and the use of the product and
will help you to operate the product as intended. Read these instructions carefully before using
the product. This is to avoid possible damage to persons, property or the device. Retain the in­structions for future use during the service life of the product. If the product is passed on, pass
on these instructions as well.

1.1 Target groups

This document is written for specially trained personnel , and must be read carefully by anyone
who is responsible for the mounting, commissioning, operation, maintenance, disassembly or
disposal of the device.

1.2 Explanation of Symbols Used

The following symbols are used in these instructions:

DANGER

DANGER indicates a dangerous situation with high risk of death or severe injury if
not avoided.

WARNING

WARNING indicates a dangerous situation with medium risk of death or severe in­jury if not avoided.

CAUTION

CAUTION indicates a dangerous situation of medium risk which may result in minor
or moderate injury if not avoided.

NOTICE

NOTICE indicates a situation which may lead to property damage if not avoided.

NOTE

NOTE indicates tips, recommendations and useful information on specific actions
and facts. The notes simplify your work and help you to avoid additional work.

u

CALL TO ACTION

This symbol denotes actions that the user must carry out.

a

RESULTS OF ACTION

This symbol denotes relevant results of actions.

1.3 Other documents

n Data sheet
n Declaration of Conformity
n IO-Link devices commissioning manual

1.4 Feedback about these instructions

We make every effort to ensure that these instructions are as informative and as clear as pos­sible. If you have any suggestions for improving the design or if some information is missing in
the document, please send your suggestions to [e-mail].

Notes on the Product

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2 Notes on the Product

2.1 Product identification

NIC P – M30 – IOL 2P8X H1141

NIC

Functional Principle

Functional principle
NIC Non-flush inductive coupler

IOL

Technology

Technology

IOL IO-Link

P

Component

–

Component
P Primary side (Emitter)
S Secondary side (Reciever)

M30

Design

–

Design
M30 M30 × 1.5 threaded barrel

2 P 8 X

Electrical Version

–

Indication
X LED

Voltage range
8 24 VDC, short-circuit proof

Output mode
P PNP

Number of channels
2 2 channels
8 8 channels

H1141

Electrical Connection

Electrical connection
H1141 Integrated connector,

M12 × 1, 4-pin

0.3-RKC4.4T Pigtail: 0.3 m cable
with female connec­tor,
M12 × 1, 4-pin

0.3-RSC12T Pigtail: 0.3 m cable
with male connector,
M12 × 1, 12-pin

2.2 Scope of delivery

n Primary side or secondary side
n 2 M30 nuts for mounting

2.3 Legal requirements

The device is subject to the following EC directives:

n 2014/53/EU (RED Directive)
n 2011/65/EU (RoHS II Directive)

2.3.1 Device classification according to SRD EN 300 440

The device complies with the following classifications according to ETSI EN 300 440:

n Receiver category 3
n Generic short range device

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2.4 Manufacturer and Service

Hans Turck GmbH & Co. KG
Witzlebenstraße 7
45472 Muelheim an der Ruhr
Germany

Turck supports you with your projects, from initial analysis to the commissioning of your applic­ation. The Turck product database contains software tools for programming, configuration or
commissioning, data sheets and CAD files in numerous export formats. You can access the
product database at the following address: www.turck.de/products
For further inquiries in Germany contact the Sales and Service Team on:

n Sales: [phone]
n Technology: [phone]

Outside Germany, please contact your local Turck representative.

For Your Safety

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3 For Your Safety

The product is designed according to state-of-the-art technology. However, residual risks still
exist. Observe the following warnings and safety notices to prevent damage to persons and
property. Turck accepts no liability for damage caused by failure to observe these warning and
safety notices.

3.1 Intended use

These devices are designed solely for use in industrial areas.
Inductive couplers are used for the contactless and bidirectional transfer of power and data via
an air interface (max. 7mm) in industrial automation applications. The devices consist of a
primary side and a secondary side. The primary side supplies power to the secondary side via
an air interface. The secondary side supplies in turn data from the connected sensors as well as
sensors and actuators connected in IO-Link mode.
The devices may only be used as described in these instructions. Any other use is not in accord­ance with the intended use. Turck accepts no liability for any resulting damage.

3.2 General safety notes

n The device only meets the EMC requirements for industrial areas and is not suitable for use

in residential areas.

n The device may only be assembled, installed, operated, parameterized and maintained by

professionally-trained personnel.

n The device may only be used in accordance with applicable national and international regu-

lations, standards and laws.

n Do not place any metal objects such as screw drivers in the electrical field between the

primary and secondary side.

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4 Product Description

The devices have a cylindrical housing style with an M30×1.5 male thread. An M12 connector
(male) directly on the housing is used to connect the NICP-M30-IOL2P8X-H1141 primary side.
The NICP-M30-8P8-0,3-RSC12T primary side and the NICS-M30-IOL2P8-0,3-RKC4.4T secondary
side are provided with a 0.3 m connection cable with an M12 male connector (pigtail).

4.1 Device overview

36/5

62

77

M30 x 1.5

16.5

M12 x 1

LED

36/5

71.5

76.4

4

M30 x 1.5

16.5

44.6

ø 15

M12 x 1

36/5

71.5

76.4

4

M30 x 1.5

16.5

44.6

ø 15

M12 x 1

Fig.1: Primary side NICP-M30­IOL2P8X-H1141

Fig.2: Primary side NICP­M30-8P8-0,3-RSC12T

Fig.3: Secondary side NICS­M30-IOL2P8-0,3-RKC4.4T

4.1.1 Indication elements

The NICP-M30-IOL2P8X-H1141 primary side is provided with an LED for status indication.

4.2 Properties and features

n Threaded barrel, M30 × 1.5
n Chrome-plated brass
n DC 4-wire, 24 VDC

4.3 Operating principle

Inductive couplers transfer power based on the principle of inductive coupling power transfer –
ICPT. The oscillation frequency is 200kHz. Data is transferred on a carrier frequency of 2.4GHz.

C/Q

DO

DC

C/Q

DI

DC

2,4 GHz

ICPT

Signal
processing

Near field

DC/AC
converter

Power

Signal
processing

Near field

AC/DC
converter

Power

Primary side Secondary side

Fig.4: Block diagram

Inductive couplers consist of a primary side and a secondary side. The devices are used for the
contactless and bidirectional transfer of power and data via an air interface (max. 7mm) in in­dustrial environments. The primary side supplies power to the secondary side via an air inter­face. The secondary side supplies in turn data from the connected sensors as well as sensors
and actuators connected in IO-Link mode.

Product Description

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4.4 Functions and operating modes

The inductive couplers can be used to transfer 2 or 8 standard PNP signals or can be run in IO­Link mode. Different primary sides of the inductive coupler must be used depending on the op­erating mode.

4.4.1 Transfer of 2 standard PNP signals

To transfer 2 standard PNP signals, the devices NICP-M30-IOL2P8X-H1141 (primary) and NICS­M30-IOL2P8-0,3-RKC4.4T (secondary) are required. The secondary side with a connected VB2­FSM4.4-2FKM4 junction system (Ident no. 6930560) transfers 2 standard PNP signals to the
primary side. The junction system is not required if sensors with 2 PNP outputs (e.g. power
clamps) are used.

Fig.5: Setup example for the transfer of 2 standard PNP signals

4.4.2 IO-Link mode

The devices NICP-M30-IOL2P8X-H1141 (primary) and NICS-M30-IOL2P8-0,3-RKC4.4T (second­ary) are required for IO-Link mode. IO-Link mode provides a bidirectional IO-Link communica­tion between an IO-Link master and an IO-Link device via the air interface.

Fig.6: Setup example for IO-Link communication

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4.4.3 Transfer of 8 standard PNP signals

The following devices are required for the transfer of 8 standard PNP signals:

n NICP-M30-8P8-0,3-RSC12T (primary side)
n NICS-M30-IOL2P8-0,3-RKC4.4T (secondary side)
n TBIL-M1-16DIP (I/O hub for IO-Link)

If the secondary side is connected to a TBIL-M1-16DIP I/O hub for IO-Link, up to 8 standard PNP
signals can be transferred via the inductive coupler. For this a PNP sensor is connected to the
ports of the TBIL-M1-16DIP on channel A. The PNP signals of the sensors on the primary side
can be connected to a digital input card via the plug connector on the device.

Fig.7: Setup example for the transfer of 8 standard PNP signals

4.4.4 Foreign object detection – FOD

The FOD function (Foreign Object Detection) detects metallic foreign objects between the
primary and secondary side. The power supply of the device is switched off if the FOD detects
foreign objects.

Product Description

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4.5 Technical accessories

Ident No. Type Description

6814017 TBEN-L5-8IOL Compact multiprotocol I/O module for Ethernet, 8 IO-

Link master channels, 4 universal digital PNP channels, 2
A, channel diagnostics

6814024 TBEN-S2-4IOL Compact multiprotocol I/O module for Ethernet, 4IO-

Link master channels, 4 universal digital PNP channels,

0.5 A, channel diagnostics

6814102 TBIL-M1-16DXP I/O hub for IO-Link, 16 universal digital PNP channels

(only in connection with primary side NICP-M30­IOL2P8X-H1141)

6814100 TBIL-M1-16DIP I/O hub for IO-Link, 16 digital PNP inputs

6814101 TBIL-M1-8DOP I/O hub for IO-Link, 8 digital outputs (only in connection

with primary side NICP-M30-IOL2P8X-H1141)

6827386 BL67-4IOL IO-Link 1.1 master for BL67 modular fieldbus system, 4

IO-Link ports and 4 programmable PNP ports

6827385 BL20-E-4IOL IO-Link 1.1 master for BL20 modular fieldbus system, 4

IO-Link ports and 4 programmable PNP ports

6825482 USB-2-IOL-0002 IO-Link 1.1 adapter with integrated USB interface,

1-channel operation in IOL or SIO mode

6625503 RKC4.4T-2/TXL Connection cable, M12 female connector, straight, 4-pin,

cable length: 2 m, sheathing material: PUR, black

6625339 RKC12T-2/TXL Connection cable, M12 female connector, straight, 12-

pin,
cable length: 2 m, sheathing material: PUR, black

6625608 RKC4.4T-2-

RSC4.4T/TXL

Connection cable, M12 female connector, straight 4-pin,
cable length 2 m, M12 plug connector, straight, 4-pin
sheathing material PUR, black

6932705 RKC12T-2-

CS19.121/TXL

Connection cable, M12 female connector, straight 12­pin, cable length 2 m, M23 plug connector, straight, 19­pin, for direct connection to BL67 base module with
M23 plug connector

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5 Mounting

The maximum tightening torque of the housing nuts is 40 Nm.

 Check whether the housing material and the degree of protection is sufficient for your

application in terms of resistance, vibration resistance and cleaning (see chapter 14,
Technical Data.

 Align the front faces of the primary and secondary side to each other. Observe here the

tables “Power with angle offset”, “Power with lateral offset” and “Distance between
primary and secondary side”.

 Fit the device at the intended mounting location. Observe the minimum mounting dis-

tances.

D

S

T

N

Fig.8: Mounting distances

Distance

T 60 mm

N 26.5 mm

S 30 mm

D 60 mm

5.1 Power with angle offset

α

D

Fig.9: Angle offset

Distance D Angle α Power

2 mm 7.5° 12 W

4 mm 15° 12 W

5 mm 20° 12 W

7 mm 25° 12 W

8 mm 30° 1 W

Mounting

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5.2 Power with lateral offset

M

D

Fig.10: Lateral offset between primary side (right) and secondary side (left)

Distance D Offset M Power

0 mm 5 mm 12 W

2 mm 5 mm 12 W

4 mm 5 mm 12 W

5 mm 3 mm 12 W

7 mm 2 mm 12 W

8 mm 1 mm 1 W

5.3 Distance between primary side and secondary side

D

Fig.11: Distance between primary side (right) and secondary side (left)

Distance D Power

0 mm 12 W

2 mm 12 W

4 mm 12 W

6 mm 12 W

7 mm 12 W

8 mm 1 W

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6 Connecting

6.1 Transfer of 2 standard PNP signals (digital inputs)

 Connect sensors (e.g. to a VB2-FSM4.4-2FKM4 2-port junction system).
 Connect NICS-M30-IOL2P8-0,3-RKC4.4T on the secondary side to a sensor as per the pin

layout.

 Connect the primary side NICP-M30-IOL2P8X-H1141 to a controller or a fieldbus device

via an M12 connection cable (e.g. RKC4.4T-2/TXL) as per the pin layout.

4 BK

1 BN3 BU

2 WH

1 24 VDC +

2 Output 2

3 GND –
4 Output 1

Fig.12: Pin layout, primary side Fig.13: Wiring diagram, primary side

4 BK

1 BN 3 BU

2 WH

1 24 VDC +

2 Input 2

3 GND –
4 Input 1

Fig.14: Pin layout, secondary side Fig.15: Wiring diagram, secondary side

6.2 IO-Link mode

NOTE

In IO-Link mode contact 2 cannot be used as a digital input or output.

 Connect the secondary side NICS-M30-IOL2P8-0,3-RKC4.4T to an IO-Link device as per the

pin layout.

 Connect the primary side NICP-M30-IOL2P8X-H1141 to an IO-Link master via an M12 con-

nection cable (e.g. RKC4T.T-2/TXL) as per the pin layout.

4 BK

1 BN3 BU

2 WH

1 24 VDC +

2 n.c.

3 GND –
4 Output 1 & C/Q (IO-Link)

Fig.16: Pin layout, primary side Fig.17: Wiring diagram, primary side

4 BK

1 BN 3 BU

2 WH

1 24 VDC +

2 n.c.

3 GND –
4 Input 1 & C/Q (IO-Link)

Fig.18: Pin layout, secondary side Fig.19: Wiring diagram, secondary side

Connecting

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6.3 Transfer of 8 standard PNP signals

NOTICE

2 NICP-M30-8P8-0.3-RSC12T devices on a digital input module

Damage to devices due to overcurrent

 Never connect 2 NICP-M30-8P8-0.3-RSC12T devices in parallel to a digital input

module.

 Connect sensors to the respective ports of the I/O hub for IO-Link TBIL-M1-16DIP (Ident

no. 6814100). Use here channel A (Pin 4).

 Connect the secondary side NICS-M30-IOL2P8-0,3-RKC4.4 to the TBIL-M1-16DIP IO-Link

hub as per the pin layout.

 Connect the primary side NICP-M30-8P8-0,3-RSC12T to a fieldbus device or to a controller

with the corresponding PNP inputs as per the pin layout. To connect to a BL67 fieldbus
station (e.g. BL67-16DI-P) use the RKC12T-2-CS19.121/TXL connection cable.

2 BU

1 BN

8 GY

9 RD

7 BK

6 YE

5 PK

4 GN

3 WH

10 VT

12 RDBU

11 GYPK

1 24 VDC +

2 GND

3 Output 1
4 Output 2
5 Output 3
6 Output 4
7 Output 5

8 Output 6

9 Output 7
10 Output 8
11 FOD
12 Signal NOK

Fig.20: Pin layout, primary side Fig.21: Wiring diagram, primary side

NOTE

When transferring 8 standard PNP signals, pin 2 cannot be used as a digital input.

4 BK

1 BN 3 BU

2 WH

1 24 VDC +

2 n.c.

3 GND –

4 Input 1 & C/Q (IO-Link)

Fig.22: Pin layout, secondary side Fig.23: Wiring diagram, secondary side

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7 Commissioning

The device is ready for power transfer after the power supply is connected and switched on and
after a power up delay of 160ms. The delay for the data transmission is typically 750 ms, but
can take longer in individual cases. The length of the delay, for example, may depend on the
following factors:

n Connected devices on the secondary side
n Set cycle time in the IO-Link master

7.1 IO-Link mode

 Set the cycle time on the IO-Link master (min. 10ms).
a The IO-Link device is operated at double the cycle time.
a The inductive coupler is operational.

Operation

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8 Operation

On the primary side several components of the secondary side with the same configuration can
also be operated (so-called Dynamic Pairing). With the power supply on the primary side a star­tup delay of 10ms must be expected.

8.1 LEDs

LED indication Meaning

Lit Data and power supply transfer error-free

Flashing (10 Hz) Secondary side missing, no communication between

primary and secondary side

Flashing (1 Hz) FOD function active

8.2 Foreign object detection (FOD)

The device is provided with an FOD function (Foreign Object Detection). The FOD detects metal
foreign objects in the active area between the primary and secondary side. The device then
automatically switches off the power supply. The FOD status is indicated as follows:

Device FOD active

NICP-M30-IOL2P8X-H1141 LED flashes at a frequency of 1Hz.

NICP-M30-8P8X-0,3-RSC12T FOD status pin is set.

As soon as the device no longer detects any metal, the system returns automatically to the op­erational state.

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9 Troubleshooting

If the device does not function as expected, first check whether ambient interference is present.
If there is no ambient interference present, check the connections of the device for faults.
If there are no faults, there is a device malfunction. In this case, decommission the device and
replace it with a new device of the same type.

Maintenance

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10 Maintenance

Ensure that the plug connections and cables are always in good condition.
The devices are maintenance-free, clean dry if required.
The active area between the primary side and the secondary side must be cleared occasionally
of any metal contamination (e.g. chips) in order to improve operation.

11 Repair

The device must not be repaired by the user. The device must be decommissioned if it is faulty.
Observe our return acceptance conditions when returning the device to Turck.

11.1 Returning Devices

Returns can only be accepted if a declaration of decontamination is enclosed with the device.
The declaration can be downloaded from

https://www.turck.de/en/retoure-service-6079.php

and must be completely filled in, and affixed securely and weather-proof to the outside of the
packaging.

12 Decommissioning

 Remove the connection cable from the power supply and/or processing units.
 Disconnect the connection cable from the primary side.
 Disconnect the connection cable from the secondary side.
 Undo the connections of the device or if necessary the mounting aid for the mounting

area.

 Undo if necessary the connection of the device to the mounting aid.

13 Disposal

The devices must be disposed of correctly and must not be included in normal
household garbage.

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14 Technical Data

14.1 Technical data of the primary side

Technical data NICP-M30-IOL2P8X-H1141 NICP-M30-8P8-0,3-RSC12T

Operating voltage 24VDC ± 10 % 24VDC ± 10 %

Operating current 750 mA 750 mA

Nominal distance 0…7 mm 0…7 mm

Ambient temperature -20…+55 °C -20…+55 °C

Output function 4-wire PNP and IO-Link 12-wire PNP

Degree of protection IP67 and IP68 IP67 and IP68

Electrical connection M12 connector, 4-pin Connection cable, 0.3m, with

M12 connector, 12-pin

IP68 means: IP67 + following tests:

n 24 hrs. continuous storage at -25 °C
n 24 hrs. continuous storage at +70 °C
n 7 day continuous storage in water at a depth of 1 m
n 10 temperature shock changes from -25 °C to +70 °C, time per temperature value: 1hour

14.2 Technical data of the secondary side

Technical data NICS-M30-IOL2P8-0,3-RKC4.4T

Output voltage 24VDC ± 10 %

Output function 4-wire PNP and IO-Link

Ambient temperature -20…+55°C

Degree of protection IP67 and IP68

Output current 500 mA

Peak current output 2400 mA for 0.1 ms

10 A for 0.02 ms

Electrical connection Connection cable, 0.3m, with M12 connector,

4-pin

Min. input voltage for High level 8 V

Max. input voltage for Low level 5 V

Input current <4.5 mA

IP68 means: IP67 + following tests:

n 24 hrs. continuous storage at -25 °C
n 24 hrs. continuous storage at +70 °C
n 7 day continuous storage in water at a depth of 1 m
n 10 temperature shock changes from -25 °C to +70 °C, time per temperature value: 1hour

Appendix: Technical Data

22

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14.3 Technical data of inductive transfer system

Technical data Inductive transfer system

Standby time 160 ms

Standby power, coupled 4 W

Standby power, not coupled 1 W

IO-Link communication COM2/IO-Link 1.1.1, 38.4kBaud

Rotation 1250 rpm

Short-circuit protection Yes

Reverse polarity protection Yes

14.4 Design

Technical data

Housing material Metal, CuZn, chrome-plated

Material of active face Plastic, PA 12-GF30

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15 Appendix: EU Declaration of Conformity

Over 30 subsidiaries and over

60 representations worldwide!

www.turck.com

100003896 | 2018/11

100003896