Turbosound TLX LIVERPOOL Series, TLX212L, TLX43, TLX43-FLB Rigging Manual
TLX LIVERPOOL SERIES
TLX212L
Compact Dual 12" Subwoofer for Portable and Fixed Installation Applications
TLX43
Compact Dual 2 Way 4" Line Array Element for Portable and
Fixed Installation Applications
TLX43-FLB
Fly Bar for TLX43 and TLX212L for Suspended or Ground Stacked Arrays
Rigging Manual
WARNING!
This rigging manual contains important safety information, and it must be kept in a safe place for future reference. It must be supplied with the equipment during the
original sale, rental, or re-sale, and all operators and users of the equipment must be made aware that this manual is available. Please visit our website
turbosound.com regularly and check for any updates to this manual.
2 TLX43 and TLX212L Rigging Manual
Table of Contents
Important Safety Instructions ...................................... 3
Legal Disclaimer ............................................................. 3
Limited warranty ............................................................ 3
Chapter 1: Safety Information ......................................4
Chapter 2: Introduction ................................................. 6
Chapter 3: Assembling a TLX43 Array
on a TLX43-FLB Flybar ............................... 21
Chapter 4: Assembling one TLX212L Subwoofer
on a TLX43-FLB Flybar ............................... 27
Chapter 5: Assembling a TLX43 Array
with a TLX212L Subwoofer ....................... 33
Chapter 6: Groundstack of two
TLX212L Subwoofers ................................. 38
Chapter 7: Groundstack TLX212L Subwoofer
and TLX43 Array ......................................... 40
Chapter 8: Safety Inspection ....................................... 46
Chapter 9: Enclosure Quantities and
Combinations for TLX43-FLB
Flybar Suspension at 10:1, 7:1, 5:1
Design Factors ...........................................47
Manufacturer’s Declaration ........................................ 48
TLX43 and TLX212L Rigging Manual 3
9. Do not defeat the safety purpose of the polarized
20. Please keep the environmental aspects of battery
or statement contained herein. Technical speci cations,
Important Safety Instructions
Terminals marked with this symbol carry
electrical current of su cient magnitude
to constitute risk of electric shock.
Use only high-quality professional speaker cables with
¼" TS or twist-locking plugs pre-installed. Allother
installation or modi cation should be performed only
by quali edpersonnel.
This symbol, wherever it appears,
alertsyou to the presence of uninsulated
dangerous voltage inside the
enclosure-voltage that may be su cient to constitute a
risk ofshock.
This symbol, wherever it appears,
alertsyou to important operating and
maintenance instructions in the
accompanying literature. Please read the manual.
Caution
To reduce the risk of electric shock, donot
remove the top cover (or the rear section).
No user serviceable parts inside. Refer servicing to
quali ed personnel.
Caution
To reduce the risk of re or electric shock,
do not expose this appliance to rain and
moisture. The apparatus shall not be exposed to dripping
or splashing liquids and no objects lled with liquids,
suchas vases, shall be placed on the apparatus.
Caution
These service instructions are for use
by quali ed service personnel only.
Toreduce the risk of electric shock do not perform any
servicing other than that contained in the operation
instructions. Repairs have to be performed by quali ed
servicepersonnel.
1. Read these instructions.
2. Keep these instructions.
3. Heed all warnings.
4. Follow all instructions.
5. Do not use this apparatus near water.
6. Clean only with dry cloth.
7. Do not block any ventilation openings. Install in
accordance with the manufacturer’s instructions.
8. Do not install near any heat sources such as
radiators, heat registers, stoves, or other apparatus
(including ampli ers) that produce heat.
or grounding-type plug. A polarized plug has two blades
with one wider than the other. A grounding-type plug
has two blades and a third grounding prong. The wide
blade or the third prong are provided for your safety. Ifthe
provided plug does not t into your outlet, consult an
electrician for replacement of the obsolete outlet.
10. Protect the power cord from being walked on or
pinched particularly at plugs, convenience receptacles,
and the point where they exit from the apparatus.
11. Use only attachments/accessories speci ed by
themanufacturer.
12. Use only with the
cart, stand, tripod, bracket,
or table speci ed by the
manufacturer, orsold with
the apparatus. When a cart
is used, use caution when
moving the cart/apparatus
combination to avoid
injury from tip-over.
13. Unplug this apparatus during lightning storms or
when unused for long periods of time.
14. Refer all servicing to quali ed ser vice personnel.
Servicing is required when the apparatus has been
damaged in any way, such as power supply cord or plug
is damaged, liquid has been spilled or objects have fallen
into the apparatus, the apparatus has been exposed
to rain or moisture, does not operate normally, or has
beendropped.
15. The apparatus shall be connected to a MAINS socket
outlet with a protective earthing connection.
16. Where the MAINS plug or an appliance coupler is
used as the disconnect device, the disconnect device shall
remain readily operable.
17. Correct disposal of this
product: This symbol indicates that
this product must not be disposed
of with household waste,
according to the WEEE Directive
(2012/19/EU) and your national
law. This product should be taken
to a collection center licensed for the recycling of waste
electrical and electronic equipment (EEE). The
mishandling of this type of waste could have a possible
negative impact on the environment and human health
due to potentially hazardous substances that are generally
associated with EEE. At the same time, your cooperation
in the correct disposal of this product will contribute to
the e cient use of natural resources. For more
information about where you can take your waste
equipment for recycling, please contact your local city
o ce, or your household waste collection service.
18. Do not install in a con ned space, such as a book
case or similar unit.
19. Do not place naked ame sources, such as lighted
candles, on the apparatus.
disposal in mind. Batteries must be disposed-of at a
battery collection point.
21. Use this apparatus in tropical and/or
moderate climates.
LEGAL DISCLAIMER
MUSIC Group accepts no liability for any loss which
may be su ered by any person who relies either
wholly or in part upon any description, photograph,
appearances and other information are subject to
change without notice. All trademarks are the property
of their respective owners. MIDAS, KLARK TEKNIK,
LAB GRUPPEN, LAKE, TANNOY, TURBOSOUND,
TC ELECTRONIC, TC HELICON, BEHRINGER, BUGERA
and DDA are trademarks or registered trademarks
of MUSIC Group IP Ltd. © MUSIC Group IP Ltd.
2017 All rights reserved.
LIMITED WARRANTY
For the applicable warranty terms and conditions
and additional information regarding MUSIC Group’s
Limited Warranty, please see complete details online at
music-group.com/warranty.
4 TLX43 and TLX212L Rigging Manual
Chapter 1: Safety Information
1.1 Intended Use
The rigging components (TLX43-FLB ybar, rigging pins, drop links) shall only be used in conjunction with TURBOSOUND TLX43 loudspeakers and TLX212L subwoofers
as described in this manual.
1.2 Intended Use of this Manual
The instructions in this manual describe how to assemble various congurations of TLX43 loudspeaker cabinets, TLX212L subwoofers, and the TLX43-FLB, in readiness
for suspending or ground stacking.
These instructions shall only be used with the TLX43, TLX212L, and TLX43-FLB components.
The instructions do not show details of external lifting equipment and do not contain details of safe lifting procedures or installation.
Possession of these instructions and procedures does not imply authorisation for their use.
1.3 General Safety
The operation of your product as part of a suspended system, if installed incorrectly and improperly, can potentially expose persons to serious health risks and
even death. In addition, please ensure that electrical, mechanical and acoustic considerations are discussed with qualied and certied (by local, state or national
authorities) personnel prior to any installation.
Installation and setup should only be carried out by qualied and authorized personnel observing the valid local, state and other safety regulations applicable in your
country. If any parts or components are missing please contact your dealer before attempting to set up the system.
It is the responsibility of the person installing the assembly to ensure that the suspension/xing points are suitable for the intended use.
We also recommend you schedule TURBOSOUND line array training with our sales partners and applications team.
Equipment used to connect to the TURBOSOUND rigging system must be properly rated and must conform to the local, state and other safety regulations. Do not use
TURBOSOUND rigging with other types or brands of loudspeakers. This practice may compromise safety standards and MUSIC Group will not be responsible for damage
or injury so caused. Do not modify the rigging accessories, or use them in a way other than that described in this rigging manual. Rigging components supplied as part
of a complete assembly are non-interchangeable and must not be exchanged with the component parts of any other assembly.
Welding, or any other means of permanently xing rigging components to each other or to cabinet xing points is not allowed. Rigging components or assemblies
must only be xed to TURBOSOUND loudspeaker cabinets using the cabinet xing points.
MUSIC Group assumes no liability for any damage or personal injury resulting from improper use, installation or operation of the product. Regular checks must be
conducted by qualied personnel to ensure that the system remains in a secure and stable condition. Make sure that, where the product is suspended, the area
underneath the product is free of human trac. Do not suspend the product in areas which can be entered or used by members of the public.
1.4 Loudspeaker Cabling
Attach and suppor t the speaker cables from your ampliers to the loudspeaker cabinets, so that no signicant additional weight or lateral force is applied to the array
by the input wiring. Input cables or link cables should never be used to angle the array or used as rigging in any way.
1.5 Load Capacity and System Safety
The TLX43-FLB ybar is designed to suspend a maximum of 10 TLX43 loudspeaker cabinets, or 2 TLX212L subwoofers, or a mixed array of 1 TLX212L subwoofer with
4 TLX43 loudspeaker cabinets. The speakers may be own with any vertical splay angle conguration and from any of the pick points. This corresponds to
a Working Load Limit (WLL) of 94 kg with a design factor of 10:1.
TLX installation procedures and recommendations described in Chapters 3-5 are based on 10:1 design factor. TLX enclosure counts and combinations are also given for
5:1 and 7:1 design factors in Chapter 9. Check local regulations in order to comply with regional design factor requirements. Always refer to EASE FOCUS II modeling
software error and warning indications prior to installation.
1.6 Safety Inspections
Carefully inspec t rigging system components and cabinets for defects or signs of damage before proceeding to assemble the array to be own. If any parts are
damaged or suspect, or if there is any doubt as to the proper functioning and safety of the items DO NOT USE THEM and withdraw them from use immediately.
Refer to Chapter 8 for information about care maintenance and disposal.
TLX43 and TLX212L Rigging Manual 5
1.7 Secondary Safeties
All loudspeakers own in theatres, studios or other places of work and entertainment must, in addition to the principle load bearing means of suspension, be provided
with an independent, properly rated, and securely attached secondary safety. Only steel wire ropes or steel chains of an approved construction and load rating shall be
used as secondary safeties. Plastic-covered steel wire ropes are not permitted for use as secondary safeties.
The secondary safety suspension must be independent of the primary suspension points and capable of carrying the total system weight. The additional safety device
must be mounted in a way that the array is caught by the safety device without any drop and swing in the event that the primary suspension fails.
1.8 Wind Loads
The loudspeakers must not be suspended or ground stacked in winds greater than:
Beaufort Scale 6 bft (39-49 km/h, 25-31 mph, 22-27 knots)
If the forecast or actual winds reach:
Beaufort Scale 8 bft (62-74 km/h, 39-46 mph, 34-40 knots)
1) Clear the area of personnel
2) Lower and secure the array
1.9 Operational Safety
The procedures require the use of two or more authorised persons.
Produce a lift plan: before any lift takes place, you must formulate a lift plan that describes the exact steps and procedures that will be carried out. The plan must be
shared with all assistants and stake-holders in the lift so that each person will understand their responsibilities.
Observe all instructions given on the respective instruction labels of the rigging components and loudspeakers.
When using chain hoists make sure nobody is directly underneath or in the vicinity of the array.
During assembly pay attention to the possible risk of crushing.
Wear suitable protective clothing.
Safety Logo Description Safety Logo Description Safety Logo Description
Protective Headwear
shall be worn
Protective Footwear
shall be worn
1.10 Safety Notices in this manual
WARNING
This indicates advice that if not followed, may lead to permanent injury or death.
CAUTION
This indicates advice that if not followed, may lead to damage to the equipment.
NOTE
This indicates extra advice that may be useful when performing the procedures.
Protective Eyewear
shall be worn
Practice Safe Lifting
Protective Gloves
shall be worn
6 TLX43 and TLX212L Rigging Manual
Chapter 2: Introduction
2.1 Typical Congurations
TLX43 Array (See Chapter 3) TLX212L (See Chapter 4)
TLX212L Pair (See Chapter 4)
TLX43 and TLX212L Rigging Manual 7
TLX212L and TLX43 Array (See Chapter 5) Two TLX212L Subwoofer Groundstack (See Chapter 6)
TLX212L and TLX43 Array Groundstack (See Chapter 7)
8 TLX43 and TLX212L Rigging Manual
2.2 Rigging and Acoustic Simulation Software
The EASE FOCUS II software allows you to congure the system for optimal performance and coverage in the venue.
The software can be downloaded from http://www.afmg.eu/index.php/products.html
The quantity of cabinets can be varied, the angles of each cabinet can be adjusted, and the SPL coverage calculated for any conguration.
Once an optimum system has been designed using the EASE FOCUS II software, the angles of each TLX43 cabinet should be noted, as well as the correc t suspension
hole on the TLX43-FLB ybar, where your bow shackle would be tted for single-point suspension. For two-point suspension, pick point holes #1 and #5 can be utilized
in conjunction with front and rear chain motors to obtain the desired array site angle.
The EASE FOCUS II screenshot below is for a typical TLX43 conguration. Check the “RIGGING” Tab and note installation parameters such as: array weight, bot tom
element elevation above ground level, bottom enclosure angle.
Note the angle of each TLX43 cabinet in the “Object Proper ties” Tab.
WARNING
ERROR AND WARNING INDICATIONS ARE GIVEN IN THE OBJECT PROPERTIES WINDOW IF WORKING LOAD LIMITS ARE EXCEEDED AT 10:1, 7:1 OR 5:1 DESIGN FACTORS.
HEED THESE WARNINGS AT ALL TIMES IN ACCORDANCE WITH LOCAL REGULATIONS.
EASE FOCUS II Typical Screenshot for a TLX43 Array
TLX43 Cabinet Angles
Rigging Tab Shows the layout graphically,
and indicates the correct suspension pick point
to choose on the ybar.
TLX43 and TLX212L Rigging Manual 9
2.3 TLX43 Cabinet Angles
The angle of each TLX43 cabinet relative to the cabinet above it, is varied by selecting one of four mounting holes in the rear mounting bracket.
These are labeled 0, 2.5, 5.0, and 7.5 degrees.
Degrees
0
2.5
5.0
7.5
10 TLX43 and TLX212L Rigging Manual
2.4 Weights
Item Quantity Weigh t (kg) Weight (lbs)
TLX43 1 8 17. 6
2 16 35.3
3 24 52.9
4 32 70.6
5 40 88.2
6 48 106
7 56 123
8 64 141
9 72 159
10 80 176
Item Quantity Weig ht (kg) Weight (lbs)
TL X212L 1 43 94.8
2 86 190
Item Quantity Weight (kg) Weight (lbs)
TLX43- FLB 1 6.8 15
2 13.6 30
2.5 TLX43-FLB Flybar Working Load Limit (WLL)
Item WLL (kg) WLL ( lbs) Design Factor
94 207 10:1
TLX43- FLB
134 296 7:1
188 414 5:1
2.6 TLX43-FLB Flybar Safety Warning Label
2.7 TLX43-FLB Flybar Dimensions
See Chapter 8 for information regarding inspection, care, and maintenance.
12 [0.5]
TLX43 and TLX212L Rigging Manual 11
475.5 [18.7]
9 [0.4]
9 [0.4]
22 [0.9]
CL
534 [21]
588 [23.1]
TOP
501 [19.7]
CL
450 [17.7]
FRONT
264 [10.4]
198 [7.8]
23.3 [0.9]
Ø20 [Ø0.8]
450 [17.7]
132 [5.2]
66 [2.6]
102 [4]
SIDE
2.8 TLX43 Cabinet Dimensions
See Chapter 8 for information regarding inspection, care, and maintenance.
CL
290 [11.4]
465 [18.3]
512 [20.2]
TOP
448 [17.6]
163 [6.4]
189 [7.5]
CL
FRONT
7 [0.3]
5 [0.2]
84 [3.3]
20 [0.8]
388 [15.3]
12 [0.5]
CL
19 [0.7]
BACK
143 [5.6]
35 [1.4]
203 [8]
SIDE
12 TLX43 and TLX212L Rigging Manual
2.9 TLX212L Subwoofer Dimensions
See Chapter 8 for information regarding inspection, care, and maintenance.
576 [22.7]
518 [20.4]
12 [0.5]
542 [21.3]
482 [19]
488 [19.2]
TOP
CL
FRONT
511 [20.1]
547 [21.5]
448 [17.6]
BACK
175 [6.9]
SIDE
29 [1.2]
205 [8.1]
182 [7.2]
2.10 Rigging Pins
See Chapter 8 for information regarding inspection, care, and maintenance.
1
2
1
3
TLX43 and TLX212L Rigging Manual 13
These pins are the fundamental mechanical fastener for the assembly of the
TLX43-FLB ybar, TLX43 cabinet, and the TLX212L subwoofer.
1. Spring Balls – These are locking devices that prevent the pin from pulling
out once it has been inserted.
2. Spring Release – Press this button in and the spring balls (1) will
unlock and allow the pin to be inser ted into the mounting holes and lugs.
Release this button and the spring balls will lock and prevent the pin from
pulling back out.
3. Lanyard – These prevent the pins from being easily lost.
WARNING
BEFORE EVERY USE, INSPECT ALL PINS FOR DAMAGE, AND VERIFY THE CORRECT
OPERATION OF THE SPRING LOCKING MECHANISM. DO NOT USE ANY PINS THAT
SHOW SIGNS OF DAMAGE. FAILURE TO FOLLOW INSTRUCTIONS MAY CAUSE
PERMANENT INJURY OR DEATH.
WARNING
BEFORE EVERY USE, MAKE SURE THAT ALL PINS ARE CLEAN AND FREE FROM
DIRT AND DEBRIS THAT MAY INTERFERE WITH THE CORRECT OPERATION OF THE
SPRING LOCKING MECHANISM. FAILURE TO FOLLOW INSTRUCTIONS MAY CAUSE
PERMANENT INJURY OR DEATH.
14 TLX43 and TLX212L Rigging Manual
2.10.1 Rigging Pin Installation
1
Pin Installation
The following example shows how to use a pin to join the lugs of a TLX43
cabinet and a TLX43-FLB ybar. Exact details of the connec tions for various
congurations are given in the various chapters of this manual.
1. Support the weight of the components to be joined.
2. Align the top lug of the TLX43 cabinet with the bottom lug of the TLX43FLB ybar. Align the lug holes so the pin can pass through and join
them together.
3. Press the button (2) at the end of the pin, and insert the pin in as far as
it will go. The spring balls(1) will retract while the button is being held,
allowing the pin to pass through the holes.
4. Release the button (2) when the pin is fully inserted.
5. Check the pin is correctly inserted as far as it will go, and that the spring balls
are visible. Check that the components being connected have been correctly
2
captured together by the pin.
6. With the weight of the components still supported, and without pressing
the button (2), try to pull on the pin sharply, to check it is secured in position
by the spring ball locking mechanism.
Pin Removal
1. Support the weight of the components to be disconnected.
2. Press the button (2) and pull out the pins joining the components together.
3. Carefully separate the components.
Not inserted fully and
spring balls are not visible
2.10.2 Typical Locations where Rigging Pins are used
PINS CORRECTLY INSERTED, ALL THE WAY IN
TLX43 and TLX212L Rigging Manual 15
PINS CORRECTLY INSERTED, ALL THE WAY IN
WARNING
VERIFY THAT EACH PIN IS CORRECTLY INSERTED, AND THAT EACH PIN CANNOT BE PULLED OUT WITHOUT
PRESSING THE RELEASE BUTTON FIRST. FAILURE TO FOLLOW INSTRUCTIONS MAY CAUSE PERMANENT
INJURY OR DEATH.
PINS CORRECTLY INSERTED, ALL THE WAY IN
GAP !
PINS INCORRECTLY INSERTED (NOT INSERTED
FULLY AND SPRING BALLS ARE NOT VISIBLE)
16 TLX43 and TLX212L Rigging Manual
2.11 Vertical Orientation
CORRECT INSTALLATION
Vertical Orientation Only!
The mechanical design of the TLX43 cabinet, TLX212L subwoofer, and the
TLX43-FLB ybar uses lugs, links, and pins to assemble the various components.
The mechanical strength comes from the cabinet's metal side pieces and the
pins, and not through the wooden cabinets. The cabinets are supported vertically
below each other, and vertically below the ybar.
WARNING
THE ASSEMBLY MUST BE ORIENTED SO THAT THE SIDES OF THE CABINETS AND
SUBWOOFER ARE ALWAYS KEPT IN THE VERTICAL PLANE. FAILURE TO DO THIS
MAY CAUSE STRAIN AND FAILURE OF THE MECHANICAL STRUCTURE, LEADING TO
POSSIBLE PERMANENT INJURY OR DEATH.
INCORRECT INSTALLATION
WARNING
THIS ILLUSTRATION SHOWS AN INCORRECT INSTALLATION, WHERE THE SIDES OF
THE CABINETS ARE NOT IN THE VERTICAL PLANE. THIS MAY CAUSE STRAIN AND
FAILURE OF THE MECHANICAL STRUCTURE, LEADING TO POSSIBLE PERMANENT
INJURY OR DEATH.
WARNING
THE TLX43 CABINETS, TLX212L SUBWOOFERS, AND TLX43-FLB FLYBAR SHALL NOT
BE CLIMBED UPON. THIS MAY CAUSE STRAIN AND FAILURE OF THE MECHANICAL
STRUCTURE, LEADING TO POSSIBLE PERMANENT INJURY OR DEATH.
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