TurboMed XTERN Assembly & Instruction Manual

D

INSTALL CALF PAD & STRAP KIT

(INSTRUCTIONS IN THE BAG)

11

F

HOOK THE BRACE ON THE SHOE

AND YOU’RE READY FOR ACTION!

19

12

LOOK FOR EYELETS POSITION.

ASK PATIENT TO DON THE SHOE

& SELECT WIDTH FOR HOLES.

INSTALL TIE-WRAPS IN EYELETS.

NEVER ATTACH AROUND THE LACES!

TIGHTEN TIE-WRAPS AT MAXIMUM

VERY STRONG FIXATION IS IMPORTANT!

LOCK TIE-WRAPS IN REAR

CORNERS OR BEST FIT POSITION.

14

15

16

17

18

PULL FIRMLY ON LAC E CLIP AND VALIDATE IT’S

SOLIDLY ANCHORED A ND BONDED TO THE SHOE.

SEE LACE CLIP FITTING LEAFLET

FOR MORE FOOTWEAR OPTIONS.

(VIDEOS TUTORIALS AVAILABLE
ON YOUTUBE & OUR WEBSITE)

13

BRACE WIDTH CAN BE

ADJUSTED WIDER OR

NARROWER FOR BETTER LOOK

& FIT ON PATIENT SHOE.

(SEE THERMOFORMING GUIDELINE IF REQUIRED)

PARTS LIST - XTERN ORTHOTIC KIT, SIZE MEDIUM (100100-SA-M)

Item Qty PRODUCT CODE DESCRIPTION

A 1 200000-BA0-M MAIN BRACE BODY ASSEMBLY, SIZE MEDIUM

B 1 200000-U00-ML FRONT SHOE SECTION «U» SHAPE, SIZE MEDIUM-LARGE

C 1 200000-C00-ML PLASTIC CALF SECTION, SIZE MEDIUM-LARGE

D 5 200000-L00-ML LACE CLIP ATTACHMENT, SIZE MEDIUM-LARGE

E 3 700000-SET-002 SET SCREW 5-40 X 1/2"LONG. 18-8 STAINLESS STEEL

F 1 500301-K00-SML COMPLETE STRAP & CUSHIONS KIT

G 20 700000-ZZZ-001 TIE-WRAP BLACK 18 LBS/4"LONG

H 1 700000-HEX-001 HEX-L-KEY 1/16" (FOR 5-40 SET SCREW)

SHOE SIZE 7.5 US -> 10.5 US Men

E

E

H

A

D

G

C

F

B

p.1

p.4

ASSEMBLY INSTRUCTIONS

XTERN SEMI-ASSEMBLED ORTHOTIC KIT

SIZE MEDIUM (100100-SA-M)

2018-04-10 – 100100-SA-M XTERN

SUGGESTED TOOLS

-POWERED DRILL (VARIABLE SPEED)

-DRILL BIT 7/64” (2.8 MM)

-HEX ALLEN KEY 1/16” (INCLUD ED)

-METAL HAND SAW

-MEASURING CALIPER 300MM
OR MEASURING TAPE

-BENCH VISE WITH SOFT PAD JAW
(PLASTIC / LEATHER)

-TRAUTMAN SANDER AND CARVER

-CUTTER PLIER

-PROPANE BLOW TOR CH
(IF THERMOFORMING REQUIRED)

-PROTECTIVE SAFETY GEAR:

SAFETY GOGGLES, GLOVES, DUST MASK
& ALL OTHER PR OTECTION REQUIRED BY
YOUR HEALTH & S AFETY WORK POLICY

www.turbomedorthotics.com T: 1-888-778-8726

www.turbomedorthotics.com T: 1-888-778-8726

CUT IF REQUIRE D

WIDE BOOTS – FULL WIDTH

- EASY FITTING SHOES FOR FIRST TRIAL – SNEAKERS – TENNIS SHOES

-

BULKY SOLE+RIDGES

FOR HEEL FRICTION GRIP

ROBUST FABRIC

ENOUGH EYELETS

WE RECOMMEND STABLE SHOES WITH FIRM

HEELCAP, ROBUST FABRIC AND FITTED WITH RIDGES

ON SOLE CONTOUR TO HOLD THE BRACE IN PLACE.

AVOID MINIMALIST SHOES WITH VERY LIGHT

FABRIC AND THIN SOLE .

X CUTTING REF.

B

SLIDE IN

A

B

1

2

SLIDE OUT &
DRILL HOLES

DRILL BIT 7/64” (2.8 mm)

5

E

E

H

SLIDE-IN &

TIGHTEN SET SCREWS

6

B

B

7

C

GRIND

SMOOTH

8

CLICK FLUSH !

SEE NUMBERS MARKS ON PART

CALF REMOVAL

(IF REQUIRED)

9

10

XTERN MEDIUM KIT - LENGTH MEASUREMENT CHART

SHOE SIZE

US-MEN 7.5 8 8.5 9 9.5 10 10.5 11

SHOE SIZE US-WOMEN 8.5 9

9.5 10 10.5 11 11.5 / / /

FINAL LENGTH

L (mm) 196 199 203 205

208

211

214 217

XTERN MEDIUM KIT - CALF SUPPORT ADJUSTEMENT CHART

SHOE SIZE US-MEN 7.5 8 8.5

9 9.5 10

10.5 11

SHOE SIZE US-WOMEN 8.5 9

9.5 10 10.5

11 11.5 / / / /

CUTTING REF.

H 3 3 3 3 2

2 2 2

p.3

p.2

SEE GRADUATIONS ENCARVED UNDER FRONT "U" SECTION

XTERN MEDIUM KIT - LENGTH ADJUSTEMENT CUTTING CHART

SHOE SIZE US-MEN 7.5 8 8.5 9 9.5 10 10.5 11

SHOE SIZE US-WOMEN 8.5 9 9.5 10 10.5 11 11.5 / / /

CUTTING REF.

X 22 25 29 31 34 37 40 43

L

3

4

MARK HOLES

WITH SHARP TOOL

OR A PEN

www.turbomedorthotics.com T: 1-888-778-8726

www.turbomedorthotics.com T: 1-888-778-8726

SUGGESTED CUTTING HEIGHT, WE RECOMMEND

TO MEASURE CALF HEIGHT ON PATIENT