TURBO ELITE BTE2616ALP, BTE2616BLP, BTE3216ALP, BTE3816BL, BTE2616ANG Operator's Manual

...
Manual # P80151147A - Date:2015/12/29
Failure to comply with these instructions could result in a fire or explosion that could cause serious bodily injury, death or property damage. Whether this grill was assembled by you or someone else, you must read this entire manual before using your grill to ensure the grill is properly assembled, installed and maintained.
Use your grill at least 3 feet away from any wall or surface. Use your grill at least 3 feet away from combustible objects that can melt or
catch fire such as vinyl or wood siding, fences and overhangs or sources of ignition including pilot lights on water heaters and live electrical appliances. THIS GAS APPLIANCE IS DESIGNED FOR OUTDOOR USE ONLY. Never use your gas grill in a garage, porch, shed, breezeway or any other enclosed area. Never obstruct the flow of ventilation air around your gas grill housing. Never disconnect the gas regulator or any gas fitting while your grill is lit. A lit grill can ignite leaking gas and cause a fire or explosion which could result in property damage, personal injury or death.
Ÿ
Ÿ
Ÿ
Ÿ Ÿ
Ÿ
WARNING
! !
Ÿ
Grill Information Center:
Ÿ Ÿ
NOTE TO ASSEMBLER / INSTALLER:
Leave this manual with the consumer.
NOTE TO CONSUMER:
Keep this manual for future reference.
RECORD YOUR SERIAL #
__________________ (see silver CSA label on main body of grill)
IMPORTANT:
Ÿ
FREE HELP
FROM THE GRILL EXPERTS
Barbeques Galore is the expert on this product and trained to help you with:
visit www.grandhall.com or call:
1-800-474-5587 Monday - Friday 8:00am-4:30pm PST
Assembly Questions Grill Operation Replacement of Damaged or Missing parts
Ÿ Ÿ Ÿ
Liquid Propane Gas (LPG) Grill
Models BTE2616(A,B)LP, BTE3216(A,B)LP & BTE3816BLP
Natural Gas (NG ) Grill
Models BTE2616(A,B)NG, BTE3216(A,B)NG & BTE3816BNG
BTE3216BLP/NG
BTE3816BLP/NG
Operator's Manual
BTE3216ALP/NGBTE2616ALP/NG
BTE2616BLP/NG
(BTE2616B+UN2616ACT)
(BTE3216B+UN3216ACT)
Table of Contents
Primary Safety Warnings............................1-3
Pre-Assembly Instructions...............................3
Part Diagrams and Lists............................5-13
Assembly Instructions.................................15-18
Use & Care Instructions:
Gas Safety and Leak Tests..............19-21
Natural Gas Connection............................22
Lighting Instructions and Light Operation.23
Troubleshooting...........................................24
Rotisserie Instruction.............................25-27
Cleaning and Maintenance.......................28-29
Cooking Guide..........................................A1-A4
Frequently Asked Questions..................A5-A6
Warranty...........................................Back Cover
2
Do not store or use gasoline or other flammable liquids or vapors in the vicinity of this or any other appliances. An LP cylinder not connected for use shall not be stored in the vicinity of this or any other appliance.
1.
2.
LPG models must be used with Liquid Propane Gas and the regulator assembly supplied. Natural Gas models must be used with Natural Gas only. Any attempt to convert the grill from one fuel type to another is extremely hazardous and will void the warranty.
Keep gas regulator hose away from hot grill sur­faces and dripping grease. Avoid unnecessary twist­ing of hose. Visually inspect hose prior to each use for cuts, cracks, excessive wear or other damage. If the hose appears damaged do not use the gas grill. Call 1-800-474-5587 for a certified replace­ment hose.
California Proposition 65
Combustion byproducts produced when using this product contain chemicals known to the State of Cali­fornia to cause cancer, birth defects, or other reproduc­tive harm.
Brass components on the grill, such as hose fittings, propane cylinder valves (sold separately) and burner valve stems, contain lead which is known to the State of California to cause cancer, birth defects, or other reproductive harm.
Never use charcoal or lighter fluid in this gas grill. Failure to comply with these instructions could result in a grease fire or explosion that could cause serious bodily injury, death or property damage.
Before each use of your grill: Inspect the Grease Tray, Grease Tray Heat Shield and inside of the Grill Bowl to be sure there is no excessive grease and debris buildup. Clean the Grease Tray, Grease Tray Heat Shield and inside of the Grill Bowl frequently to elimi­nate grease/debris build-up and to prevent grease fires. Failure to comply with these instructions could
result in a grease fire and even a subsequent explo­sion that could cause serious bodily injury, death or property damage.
!
This appliance, when installed, must be electri­cally grounded in accordance with local codes or, in the absence of local codes, with the
National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical Code, CSA C22.1.
Keep any electrical supply cord and the fuel supply hose away from any heated surfaces.
WARNING
!
DANGER
!
!
1.
2.
3.
4.
If you smell gas:
Shut off gas to the appliance. Extinguish any open flame. Open lid. If odor continues, keep away from the appliance and immediately call your gas supplier or your fire department.
WARNING
! !
WARNING
! !
CSA label located on the bowl rear panel.
Never cover or wrap the Cooking Grids, bottom of the Grill Bowl, Grease Tray with aluminum foil or any other material that will absorb grease.
! !
WARNING
Pre-Assembly Instructions For Your Safety
WARNING
CAUTION
! !
Failure to comply with these instructions may result in a hazardous situation which, if not avoided, may result in injury.
METHOD 1: Bend a stiff wire or wire coat hanger into a small hook as shown and run the hook through the Burner Tube and inside the Burner several times to remove debris.
METHOD 2: Use a bottle brush with a flexible handle and run the brush through the Burner Tube and inside the Burner several times to remove any debris.
METHOD 3: Use an air hose to force air through each Burner Tube. The forced air should pass debris or obstructions through the Burner and out the Ports.
TO CLEAN BURNER TUBE, INSERT HOOK HERE
Burner Tube
9
3
Burner Port
Foot
1.
2.
3.
4.
Refer to the figure below and perform one of these 3 cleaning methods:
Carefully lift each Burner up and away from the Gas Valve Orifice.
Check and clean Burner/Venturi Tubes for insects and insect nests. A clogged tube can lead to a fire beneath the grill.
Spiders and small insects can spin webs and nest in the grill Burner Tubes during transit and ware­housing which can lead to a gas flow obstruction resulting in a fire in and around the Burner Tubes. This type of "FLASHBACK FIRE" can cause serious grill damage and create an unsafe operating con­dition for the user.
To reduce the chance of FLASHBACK FIRE you must clean the Burner Tubes as follows before initial use. Also do this at least once a
month in summer and fall or whenever spiders are active in your area, and if your grill has not been used for an extended period of time.
Remove the screws from the rear of each Main Burner using a Phillips head screwdriver or wrench.
WARNING: Grease can get very hot. Always handle the Grease Tray with a flame retardant BBQ mitt. Before removing the Tray, always be sure that the grill has properly cooled. Be aware that the Tray does contain grease and be extremely careful when removing the Tray to prevent spillage. Failure to follow these instructions could cause serious bodily injury or property damage.
Grill Installation Codes
The installation must conform with local codes or, in the absence of local codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane Storage and Handling Code, B149.2.
PRE-ASSEMBLY
Read and perform the following pre-assembly instruc­tions:
Tools Required for Assembly:
protective work gloves protective eyewear
You will need assistance from another person to handle the grill head and other large, heavy parts.
Open lid of shipping carton. Remove top sheet of cardboard and packing materials. Lay cardboard sheet on floor and use as a work surface to protect floor and grill parts from scratches.
You may slice the carton front corners with a utility knife to lay open the carton front panel. This allows you to raise the Lid and remove the components packed inside, making it easier to lift.
Use the Hardware and Part Diagrams to ensure all items are included and free of damage.
Do not throw away the bags of hardware that are in­cluded with boxed parts. These are required for assem­bly.
Do not assemble or operate the grill if it appears damaged. If there are damaged or missing parts when you unpack the shipping box or you have questions dur­ing the assembly process call 1-800-474-5587 M-F 8AM­4:30PM PST for assistance.
CAUTION
!
When using electrical appliances, basic safety precautions should always be used.
!
Phillips head screwdriver
4
*One AA Battery included in the Hardware Pack
Hardware Diagram for Models BTE2616BLP/NG & BTE3216BLP/NG & BTE3816BLP/NG
Hardware Parts List for Models BTE2616BLP/NG & BTE3216BLP/NG & BTE3816BLP/NG
Pan Head Screw 3/16"x3/8" Part # S182G03061 Qty. 7 (For Models BTE2616BLP,BTE3216BLP, BTE3816BLP) Qty. 2 (For Models BTE2616BNG, BTE3216BNG & BTE3816BNG)
PART # PART DESCRIPTION QTY PURPOSE OF PART
P06013018CHardware Pack 1 For use in assembly of Models BTE2616B, BTE3216B, BTE3816B
S182G03061Pan Head Screw 3/16" x 3/8" 2 Install the Transformer Bracket (BTE2616B, BTE3216B, BTE3816B)
S182G03061Pan Head Screw 3/16" x 3/8" 2 Install the Bracket with LP Regulator (LPG Model Only)
S182G03061Pan Head Screw 3/16" x 3/8" 3 Install the Tank Tray Set onto the Bottom Panel (LPG Model Only)
S313G0306BAA Battery 1
Parts Diagram for Models BTE2616BLP & BTE2616BNG
5
1
2a
3
5
6
13
15
4
7
8
6
9
9
32
27
20
16
18
28
17
26
14
14
10
10
11
12
19
21
22
23
24
25
31
29
30
41
46
47
50
40
44
39
38
43
42
48
49
45
37
35
36
34
33
37
53
52
55
51
54
2b
58
56
57
Parts List for Models BTE2616BLP & BTE2616BNG
6
KEY
DESCRIPTION PART#
QTY.
1 Lid Assembly P0014644AA
1
2a Temperature Gauge P00601551A
1
2b
Temperature Gauge Seat
P00614031A
1
3 Lid Handle Bracket, Left P00307052E
1
4 Lid Handle Bracket, Right P00308052E
1
5 Lid Handle P00215041H
1
6 Protective Pad P05518002I
4
7 Lid Assembly Bracket, Left P03320007C
1
8 Lid Assembly Bracket, Right P03320008C
1
9 Lid Hinge with Nut P05501136L
2
10 Lid Trim Plate Bracket P03318007A
2
11 Lid Assembly Reinforcing Bracket, Left P033180084
1
12 Lid Assembly Reinforcing Bracket, Right P033180094
1
13 Lid Trim Plate P0011464A4
1
14 Warming Rack Bracket P01529002J
2
15 Warming Rack P01514023B
1
16 Cooking Grid P016060404
2
17 Flame Tamer with Ceramic P01720041A
3
18 Burner/Main P02003049B
3
Back Burner Cover (LPG) P06906107C
1
Back Burner Cover (NG) P06906108C
1
20 Trim Panel, Rear P07515030A
1
21
Bowl Side Panel, Rear/Upper
P0075822BC
1
22 Back Burner Thermocouple Protector P03328050C 1
23 Thermocouple for Back Burner P05305072B 1
24 Back Burner Electrode P02614015C 1
Back Burner Assembly (LPG) Y0030028
1
Back Burner Assembly (NG) Y0030029
1
26 Back Burner Extension Tube P03701011A 1
27 Bowl Side Panel, Rear/Lower P0073756FC
1
28 Burner Bracket P02208047A
1
29 Bowl Rear Panel Assembly P0077201B4
1
30 Bowl Front Panel P0076315BC
1
31 Bowl Side Panel, Left P007613564
1
32 Bowl Side Panel, Right P007623464
1
33 Bowl Side Trim Plate, Left / Upper P0077301R4
1
34 Bowl Side Trim Plate, Right / Upper P0077401R4
1
35 Bowl Side Trim Plate, Left / Lower P0077501R4
1
36 Bowl Side Trim Plate, Right / Lower P0077601R4
1
37 Grease Shield P069021414
2
38 Electric Wires Set P02615188A
1
39 Gas Collector Box with Electrode P02608059C
2
25
19
Parts List for Models BTE2616BLP & BTE2616BNG
7
KEY
DESCRIPTION PART#
QTY.
Gas Valve/Manifold Assembly (LPG) Y0060840
1
Gas Valve/Manifold Assembly (NG) Y0060841
1
41 Bowl Front Trim Plate Assembly P02917011S 1
42 Electric Wires Set P02627020A 1
43 LED Rectifier with Wire Assembly P05383020B 1
44 Control Panel P02917043S
1
45 Switch for Light P05360004B 1
46 Control Knob Seat with LED light P03445014A
3
47 Control Knob for Main Burner P034460181 3
48 LED Light for Back Burner P05373011B
1
49 Control Knob for Back Burner P03418245U 1
50 Electric Ignitor P02502384C 1
51 Grease Tray Heat Shield P06904064C
1
52 Grease Tray Handle P0272017CC
1
53 Grease Tray P02717923C
1
54 Grease Tray Slide Set P05516140M
1
55 Lighting Stick P05507140M
1
56 Transformer Bracket P03328057A
1
57 Transformer Wire Set P05352027B
1
58 Transformer P05374021B
1
59 Regulator Hose Connector (LPG) P03901056C
1
60 Regulator with Hose(LPG) P03635005A
1
61 Regulator with Connector (NG) P03614005C 1
62 Tank Tray Set (LPG) Y0340055
1
Rotisserie Assembly Y0250219 1
Hardware Pack P06013018C 1
Operator's Manual P80151147A 1
40
Parts Diagram for Models BTE3216BLP & BTE3216BNG
8
16
18
36
13
29
30
32
33
34
41a
41b
63
62
64
19
20
21
23
24
25
2b
43
52
26
27
46
31
42
51
65
48
53
21
20
55
28
17
3
2a
5
45
4
58
50
49
47
44
54
1
56
57
35
15
22
6
7
8
6
9
9
14
14
10
10
11
12
40
39
38
37
40
61
59
60
Parts List for Models BTE3216BLP & BTE3216BNG
9
KEY
DESCRIPTION PART#
QTY.
1 Lid Assembly P0014759AA 1
2a Temperature Gauge P00601551A 1
2b Temperature Gauge Seat P00614031A 1
3 Lid Handle Bracket, Left P00307052E 1
4 Lid Handle Bracket, Right P00308052E 1
5 Lid Handle P00215039H 1
6 Protective Pad P05518002I 4
7 Lid Assembly Bracket, Left P03320007C 1
8 Lid Assembly Bracket, Right P03320008C 1
9 Lid Hinge with Nut P05501136L 2
10 Lid Trim Plate Bracket P03318007A 2
11 Lid Assembly Reinforcing Bracket, Left P003180084 1
12 Lid Assembly Reinforcing Bracket, Right P033180094 1
13 Lid Trim Plate P0011465A4 1
14 Warming Rack Bracket P01529002J 2
15 Warming Rack P01515032B 1
16 Cooking Grid P01606041B 4
17 Flame Tamer with Ceramic P01720041A 4
18 Burner/Main P02003049B
4
Back Burner Cover(LPG) P06906107C 1
Back Burner Cover(NG) P06906108C 1
20 Lamp Cover P05352013E 2
21 Lamp Assembly P05352028B 2
22 Back Burner Frame P02011078B 1
23 Back Burner Thermocouple Protector P03328050C 1
24 Thermocouple for Back Burner P05305072B 1
25 Back Burner Electrode P02614015C 1
Back Burner Assembly (LPG) Y0030028 1
Back Burner Assembly (NG) Y0030029 1
27 Back Burner Extension Tube P03701011A 1
28 Trim Panel, Rear P07515027A 1
29 Bowl Side Panel, Rear/Lower P0073757BC 1
30 Burner Bracket P02204357A 1
31 Crosslight Channel P02212405A 1
32 Bowl Rear Panel assembly P0077701B4 1
33 Bowl Front Panel P0076316BC 1
34 Bowl Side Panel, Left P007613564 1
35 Bowl Side Panel, Right P007623464 1
36 Bowl Side Trim Plate, Left / Upper P0077301R4 1
37 Bowl Side Trim Plate, Right / Upper P0077401R4 1
38 Bowl Side Trim Plate, Left / Lower P0077501R4 1
39 Bowl Side Trim Plate, Right / Lower P0077601R4 1
40 Grease Shield P069021414 2
26
19
10
Parts List for Models BTE3216BLP & BTE3216BNG
KEY
DESCRIPTION PART#
QTY.
41a Gas Collector Box with Electrode P02608059C 1
41b Gas Collector Box with Electrode P02608060A 1
42 Electric Wires Set/Electrode P02615188A 1
Gas Valve/Manifold Assembly (LPG) Y0060842 1
Gas Valve/Manifold Assembly (NG) Y0060843 1
44 Bowl Front Trim Plate Assembly P02915781S 1
45 Electric Wires Set P02627018A 1
46 LED Rectifier with Wire Assembly P05383021B 1
47 Control Panel P02915993S 1
48 Switch for Lamp P05360003B 1
49 Control Knob Seat with LED Light P03445014A 4
50 Control Knob for Main Burner P034460181 4
51 LED Light for Back Burner P05373011B 1
52 Control Knob for Back Burner P03418245U 1
53 Electric Ignitor, 4-Port P02502384C 1
54 Grease Tray Heat Shield P06904065C 1
55 Grease Tray Handle P0272018CC 1
56 Grease Tray P02717933C 1
57 Grease Tray Slide Set P05516140M 1
58 Lighting Stick P05507140M 1
59 Transformer Bracket P03328057A 1
60 Transformer Wire Set P05352029B 1
61 Transformer P05374021B 1
62 Regulator Hose Connector (LPG) P03901056C 1
63 Regulator with Hose(LPG) P03635005A 1
64 Regulator with Connector (NG) P03614005C 1
65 Tank Tray Set (LPG) Y0340055 1
Rotisserie Assembly Y0250220 1
Hareware Pack P06013018C 1
Operator's Manual P80151147A 1
43
Parts Diagram for Model BTE3816BLP & BTE3816BNG
11
63
57
64
58
9
3
5
4
6
7
8
40
41
43
42
44
48
46
47
52
56
28
59
20
25
26
27
24
19
20
62
61
1
2a
2b
10
10
11
12
13
14
14
16
17
29
22
23
18
21
21
9
34
33
30
31
36
35
32
37
38
39
39
45
60
53
50
51
49
54
55
15
Loading...
+ 25 hidden pages